Low-carbon glass pumice insulation board production line

Abstract

A low-carbon glass pumice insulation board production line comprises a profile steel framework which is of a layered structure and plays a supporting role; the raw material bin is arranged on the third layer of the profile steel framework and used for feeding; the stirring system is located on the second layer of the profile steel framework, is in butt joint with the discharging opening of the raw material bin and is used for mixing and stirring the materials; a distributor; the hydraulic machine is in butt joint with the distributor and pressurizes the materials; the progressive device is used for backwards conveying the extruded materials; the plate receiving machine is used for storing a plurality of materials in a stacked manner; a temperature-adjustable infrared thermal conversion tunnel kiln is used for performing thermal processing on materials. According to the low-carbon glass pumice insulation board production line scheme, by introducing the advanced automation technology, optimizing the production process and utilizing renewable energy sources, efficient, environment-friendly and intelligent production is achieved, the two production lines are adopted at the same time, the product quality and the production efficiency are remarkably improved, and energy consumption is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of heat preservation board production, in particular to a low-carbon glass light stone heat preservation board production line. Background Art

[0002] In the field of building materials, with the increasing popularity of energy-saving and environmental protection concepts, various new energy-saving materials are constantly emerging. As an environmentally friendly material made from recycled waste glass, glass pumice is increasingly gaining attention in the application of thermal insulation materials. However, the traditional production method of glass pumice thermal insulation board has many shortcomings, which hinders its large-scale application and market promotion.

[0003] The traditional production method of glass-light stone insulation board is to add water to closed-cell glass-light stone granular materials and hydraulic cementitious materials such as cement and rubber powder, mix them in a mixer, and then inject them into a mold for molding. However, this production process involves multiple steps, including mixing, pressing, drying and curing of raw materials, etc. These steps often require manual flipping and handling, and cannot achieve continuous operation. This not only leads to low production efficiency and limited output, but also increases the labor intensity of workers and increases production costs.

[0004] In the market, although there are some insulation board production equipment, such as prefabricated block cutting machines, whole board cutting machines, box press forming machines, etc., these equipment have improved production efficiency to a certain extent. However, these equipment still have some problems. For example, although the box press forming machine has high geometric dimension accuracy and stable density, its production method is still "single in and single out", that is, only one board can be processed at a time, and manual flipping and transportation are required between each production node, which cannot achieve true continuous production.

[0005] In addition, the existing production equipment also has certain deficiencies in terms of raw material mixing uniformity, pressing and molding accuracy, drying and curing efficiency, etc. These problems not only affect the quality and performance of the product, but also limit the wider application of glass light stone insulation board in prefabricated buildings and other fields.

[0006] Therefore, in view of the shortcomings of existing technologies and production methods, it is urgent to develop a glass light stone insulation board production line that can achieve continuous operation, improve production efficiency, reduce labor intensity and production costs. Utility Model Content

[0007] In response to the shortcomings of the above-mentioned existing production technologies, the applicant provides a low-carbon glass and light stone insulation board production line. By introducing advanced automation technology, optimizing the production process and utilizing renewable energy, efficient, environmentally friendly and intelligent production is achieved. At the same time, two production lines are used, which significantly improves product quality and production efficiency and reduces energy consumption.

[0008] The technical solution adopted by the utility model is as follows:

[0009] A low-carbon glass light stone insulation board production line, comprising:

[0010] The steel frame is a layered structure and plays a supporting role;

[0011] The raw material warehouse is located on the third floor of the steel frame and is used for feeding materials;

[0012] The mixing system is installed on the second layer of the steel frame and connected to the discharge port of the raw material bin to mix and stir the materials;

[0013] The distributor adopts a bifurcated structure and is connected to the discharge port of the mixing system to divide the mixed material into two parts;

[0014] There are two hydraulic presses, which are arranged at the bottom layer of the steel frame, and the hydraulic presses are connected to the material distributor and pressurize the materials;

[0015] A progressive device, which is arranged corresponding to the hydraulic press and conveys the extruded material backwards;

[0016] The plate receiving machine is connected with the progressive device, and the plate receiving machine is equipped with a screw assembly and a screw sensor for stacking and storing multiple materials;

[0017] Thermostatic infrared heat conversion tunnel kiln is used for thermal processing of materials.

[0018] Furthermore, the mixing system includes a mixer and a gel sprayer, and the gel used in the gel sprayer is water glass gel, wherein the gel sprayer is provided with a metering sensor and is connected to an aggregate spray hose through an electromagnetic valve, and the aggregate spray hose is located in the mixer and provides gel spray to the mixer.

[0019] A low-carbon glass light stone insulation board production line as claimed in the claim or as described, further comprising:

[0020] The decorative panel mold support is installed on the hydraulic press;

[0021] A photosensitive positioning column is arranged above the hydraulic press;

[0022] The discharge port of the elevator is placed on the raw material bin.

[0023] Furthermore, it also includes a feed pusher, which is located between the distributor and the hydraulic press and can push the mixture into the hydraulic press and press it into a plate out of the mold through vibration.

[0024] Furthermore, a guide rail is arranged below the plate connecting machine, and the guide rail also includes a return guide rail and an inlet guide rail, which are respectively arranged corresponding to the plate connecting machine, and a layer plate car for conveying materials is connected to the guide rail, which can be moved between workstations.

[0025] Furthermore, a propeller is provided at the head end of the vehicle entry guide rail, and the propeller can push the layer vehicle into the temperature-adjustable infrared heat conversion tunnel kiln for temperature curing and curing.

[0026] Furthermore, a return and turning base with a guide rail is provided at the rear end of the adjustable temperature infrared heat conversion tunnel kiln to move the processed materials out.

[0027] Furthermore, it also includes:

[0028] Workshop, which covers the entire production line;

[0029] The wind-solar complementary power generation matrix microgrid is installed on the roof of the workshop to provide the required electricity for the entire production line.

[0030] Furthermore, the workshop is also provided with a central computer, which is located at the rear side of the steel frame and connected to various electrical equipments, and can control the automatic operation of the whole production line.

[0031] Furthermore, the raw material bin is also provided with a pressure sensor for monitoring the amount of raw materials in the raw material bin.

[0032] The beneficial effects of the utility model are as follows:

[0033] By utilizing the wind-solar complementary power generation matrix microgrid in the production workshop environment to obtain green electricity, a technical basis is provided for carbon reduction. Through the combination of the distributor and the steel frame, multiple pressing plate systems are integrated into one, and the spray facility is cleverly set in the mixer without the need for water. The atomized gel makes the aggregate bond quickly and evenly, and the vibration injection can make the mixed material quickly and evenly cover the mold and stress-bond. The signal is transmitted to the computer by sensors and processed and controlled by the central computer, which exponentially increases productivity and improves product quality. At the same time, the insulation board and decorative board can be demolded as twins on demand to meet the quick installation needs of prefabricated projects. The system produces no carbon dioxide and can also contribute to my country's carbon neutrality goals. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a side schematic diagram of the production line structure of the present invention;

[0035] Figure 2 It is a schematic elevation diagram of a material distributor for a production line of the present invention;

[0036] Figure 3 This is a schematic elevation diagram of a plate splicing machine of a production line of the present invention;

[0037] Figure 4It is a schematic diagram of the connection of the production line progressor of the present invention;

[0038] Figure 5 It is a schematic diagram of the plane layout of the production line of the present invention.

[0039] in:

[0040] 1. Steel frame; 2. Hydraulic press; 3. Hydraulic press; 4. Feeding propeller; 5. Feeding propeller; 6. Mixer; 7. Gel sprayer; 8. Distributor; 9. Raw material warehouse; 10. Elevator; 11. Central computer; 12. Progressor; 13. Progressor; 14. Plate receiving machine; 15. Plate receiving machine; 16. Carriage return steering base; 17. Carriage return steering base; 18. Plate layer car; 19. Carriage return guide rail; 20. Carriage feed guide rail; 21. Propeller; 22. Carriage return steering base; 2 3. Pressure sensor; 24. Metering sensor; 25. Metering transfer silo; 26. Metering transfer silo; 27. Photosensitive positioning column; 28. Photosensitive positioning column; 29. ​​Screw assembly; 30. Screw sensor; 31. Adjustable temperature infrared heat conversion tunnel kiln; 32. Aggregate spray hose; 33. Plate back spray hose; 34. Return traction rope; 35. Progressive traction rope; 36. Solenoid valve; 37. Solenoid valve; 38. Workshop; 39. Wind-solar complementary power generation matrix; 40. Decorative board mold support. DETAILED DESCRIPTION

[0041] The specific implementation of the present utility model is described below in conjunction with the accompanying drawings.

[0042] like Figures 1 to 5 As shown, the insulation board production line includes a wind-solar complementary power generation matrix microgrid 39, a feeding system, a stirring system, a material distribution system, a propulsion system, a vibration molding system, a transmission system, a curing system and the like.

[0043] A wind-solar complementary power generation matrix 39 microgrid is provided on the roof of the workshop 38, a multi-layer steel frame 1 is provided in the workshop 38, a hydraulic press 2 and a hydraulic press 3 are placed side by side on the bottom layer of the steel frame 1, and a photosensitive positioning column 27 and a photosensitive positioning column 28 are provided thereon, and a feed propeller 4 and a feed propeller 5 are connected to the hydraulic press 2 and the hydraulic press 3 respectively; a mixer 6, a gel sprayer 7 and a distributor 8 are provided on the second layer of the steel frame 1, the gel sprayer 7 has a metering sensor 24, and is connected to the aggregate spray hose 32 through an electromagnetic valve 36, and is connected to the board back spray hose 33 through an electromagnetic valve 37; a glass light stone raw material bin 9 is provided on the third layer of the steel frame 1, and a pressure sensor 23 is provided on the raw material bin 9, and the discharge port of the elevator 10 is placed in the raw material bin 9, the central computer 11 is located at the rear side of the steel frame 1 and is connected to various sensors and controllers. In front of the steel frame 1, the progressive devices 12 and the progressive devices 13 are arranged side by side corresponding to the hydraulic press 2 and the hydraulic press 3, respectively, and are connected to the plate connecting machine 14 and the plate connecting machine 15 accordingly. The plate connecting machine 14 and the plate connecting machine 15 are both provided with a screw assembly 29 and a screw sensor 30, and a guide rail is also arranged thereunder. There are a return steering base 16 and a return steering base 17 on the guide rail, and a layer plate car 18 for moving the workstation is arranged thereon. The plate connecting machine 14 and the plate connecting machine 15 are correspondingly provided with a return guide rail 19 and a car entry guide rail 20, a propeller 21 is arranged at the head end of the car entry guide rail 20, and a temperature-adjustable infrared heat conversion tunnel kiln 31 is arranged on the car entry guide rail 20; a return steering base 22 that can drive the guide rail is arranged outside the tunnel kiln 31.

[0044] Furthermore, the gel is preferably water glass gel, which changes the strength growth mode of the product from water hardening to air hardening.

[0045] The elevator 10 delivers the glass pumice into the mixer 6, and the gel sprayer 7 simultaneously starts the electromagnetic valve 36 to spray the gel atomized on the glass pumice aggregate rotating with the mixer drum, which is more uniform and faster than conventional cement adding water and glass pumice aggregate mixing.

[0046] The stirred material is fed into the feed propeller 4 and the feed propeller 5 respectively. At the same time, corresponding metering transfer silos 25 and metering transfer silos 26 are also provided at the interfaces of the feed propeller 4 and the feed propeller 5 and the corresponding distributor 8. After the feed propeller 4 and the feed propeller 5 push the stirred material mixture into the hydraulic press 2 and the hydraulic press 3 respectively, the hydraulic press mold vibrates at the same time so that the stirred material can densely fill the mold. After the vibration is completed, the machine scrapes off the excess floating material, and the hydraulic press hydraulic plate is pressed into the set position. The feed propeller 4 and the feed propeller 5 push the stirred material mixture into the hydraulic press 2 and the hydraulic press 3 respectively again, and push the finished plate to the progressive device 12 and the progressive device 13. The corresponding plate receiving machine 14 and the plate receiving machine 15 respectively start the layer plate car 18 to receive the plates in layers.

[0047] Embodiment 1:

[0048] This embodiment provides a low-carbon glass light stone insulation board production line, and the production line is designed according to the process flow and equipment layout. First, the raw materials are transported to the raw material warehouse 9 located on the third floor of the steel frame 1 through the elevator 10. The raw material warehouse 9 is equipped with a pressure sensor 23, which can monitor the amount of raw materials in the warehouse in real time, and perform data analysis and issue instructions for replenishing raw materials through the central computer 11.

[0049] The raw materials flow out from the discharge port of the raw material bin 9 and enter the mixing system located on the second layer of the steel frame 1. The mixing system consists of a mixer 6 and a gel sprayer 7, wherein the gel sprayer 7 uses water glass gel and accurately controls the amount of gel sprayed by a metering sensor 24. The gel is sprayed into the mixer 6 through the aggregate spray hose 32 and is fully mixed with the raw materials.

[0050] The mixed materials are evenly distributed to the two hydraulic presses through the distributor 8. The hydraulic press performs high pressure molding on the materials to form the preliminary shape of the insulation board. During this process, the decorative board mold 40 is installed on the hydraulic press to provide a decorative surface for the preliminary shape of the insulation board. At the same time, the photosensitive positioning column ensures the precise positioning of the hydraulic press and the accuracy of the pressing process.

[0051] The formed insulation board is conveyed backwards by the progressive device and enters the board receiving machine. The board receiving machine is equipped with a screw assembly 29 and a screw sensor 30, which can accurately stack and receive multiple materials.

[0052] Subsequently, the layer board car 18 moves on the guide rail and delivers the insulation board into the adjustable temperature infrared heat conversion tunnel kiln 31 for thermal processing. The pusher 21 on the inlet guide rail 20 is responsible for pushing the layer board car 18 into the tunnel kiln to ensure the uniformity and efficiency of temperature curing and curing.

[0053] After the processing is completed, the insulation board is moved out through the guide rail return turning base 22 at the rear end of the tunnel kiln, completing the entire production process.

[0054] In addition, the entire production line is covered by a workshop 38, and a wind-solar complementary power generation matrix microgrid 39 is set on the roof of the workshop to provide clean and renewable electricity for the production line. The central computer 11 is located at the rear side of the steel frame 1 and is connected to various electrical equipment to realize the automatic operation and intelligent management of the production line.

[0055] Embodiment 2:

[0056] Based on the first embodiment, this embodiment further optimizes the energy efficiency and automation level of the low-carbon glass light stone insulation board production line.

[0057] First, a feed propeller is added between the raw material bin 9 and the mixer 6. The feed propeller is located between the distributor 8 and the hydraulic press, and can push the mixture into the hydraulic press and press it into a plate out of the mold through vibration. This improvement improves the fluidity and mixing uniformity of the material, and further improves the product quality.

[0058] Secondly, the adjustable temperature infrared heat conversion tunnel kiln 31 was upgraded. By introducing more advanced infrared heating technology and temperature control system, more precise temperature control and faster heating speed were achieved. This not only shortened the production cycle, but also reduced energy consumption and scrap rate.

[0059] In addition, the algorithm of the central computer 11 has also been optimized. By introducing machine learning and artificial intelligence technology, the central computer 11 is able to analyze production data in real time, predict equipment failures and maintenance needs, and thus intervene and repair in advance. This greatly reduces the equipment failure rate and improves the stability and reliability of the production line.

[0060] Embodiment three:

[0061] On the basis of Example 1 and Example 2, in order to complete the thermal insulation decorative integrated board, a decorative board mold support 40 is added to the hydraulic press 2 and the hydraulic press 3, and the positioning parameters of the photosensitive positioning column 27 and the photosensitive positioning column 28 are adjusted, and the decorative board with the protective film is placed on the decorative board mold support 40 with the back facing up, and the solenoid valve 37 on the gel sprayer 7 is started. The gel is sprayed on the back of the decorative board through the board back spray hose 33, and is twinned with the glass light stone insulation board and pushed into the temperature-adjustable infrared heat conversion tunnel kiln 31 by the layer car 18 for curing and curing.

[0062] This low-carbon glass and light stone insulation board production line solution achieves efficient, environmentally friendly and intelligent production by introducing advanced automation technology, optimizing production processes and utilizing renewable energy. At the same time, it adopts two production lines, which significantly improves product quality and production efficiency and reduces energy consumption and equipment failure rate.

[0063] The working principle of the utility model is as follows:

[0064] When a low-carbon glass light stone insulation board production line is working, the elevator 10 sends the glass light stone into the mixer 6, and the gel sprayer 7 starts the solenoid valve 36 at the same time to spray the gel on the glass light stone aggregate in atomized form. After stirring, the mixture is sent to the distributor 8, and the mixture is sent to the feed propeller 4 and the feed propeller 5 respectively through the distributor 8. The feed propeller 4 and the feed propeller 5 push the mixture into the hydraulic press 2 and the hydraulic press 3 respectively, and then the plate is vibrated and pressed into a plate out of the mold. The feed propeller 4 and the feed propeller 5 push the mixture into the hydraulic press 2 and the hydraulic press 3 again, and push the plate into the progressive device 12 and the progressive device 13. The corresponding plate receiving machine 14 and the plate receiving machine 15 respectively start the layer plate car 18 to receive the plates in layers. After the plates are fully received, the plate receiving machine 14 and the plate receiving machine 15 respectively lower the layer plate car 18 and place it on the return turning base 16 and the return turning base 17, and first the return turning base 17 The layer plate trolley 18 on the vehicle is moved into the vehicle entry guide rail 20; and a corresponding progressive traction rope 35 is arranged on the vehicle entry guide rail 20, and the propeller 21 is started to push the layer plate trolley 18 into the temperature-adjustable infrared heat conversion tunnel kiln 31, and then the return steering base 16 is driven to move the layer plate trolley 18 on it into the vehicle entry guide rail 20, and then the propeller 21 is started to push the layer plate trolley 18 into the temperature-adjustable infrared heat conversion tunnel kiln 31, and the finished boards are gradually cured in the tunnel kiln 31 through temperature curing. After the curing of the finished boards is completed, the layer plate trolley 18 enters the return steering base 22, which has a mirror image when the boards are fed, and the finished boards are removed from the layer plate trolley 18, and the empty layer plate trolley 18 is sent to the return guide rail 19, and a corresponding return traction rope 34 is arranged on the return guide rail 19, and it is moved into the board receiving machine 14 and the board receiving machine 15 respectively through the return steering base 16 and the return steering base 17, and the layer plate trolley 18 is started to receive the boards in layers, and this cycle is repeated. The required electricity is provided by the wind-solar complementary power generation matrix 39 microgrid with green energy, and the production line system produces no carbon dioxide; thus, a glass-light stone insulation board with high strength, stable size, square shape, fireproof and heat-insulating is produced.

[0065] The elevator 10 delivers the glass pumice into the mixer 6, and the gel sprayer 7 simultaneously starts the electromagnetic valve 36 to spray the gel atomized on the glass pumice aggregate rotating with the mixer drum, which is more uniform and faster than conventional cement adding water and glass pumice aggregate mixing.

[0066] The stirred material is fed into the feed propeller 4 and the feed propeller 5 respectively. After the feed propeller 4 and the feed propeller 5 push the stirred material mixture into the hydraulic press 2 and the hydraulic press 3 respectively, the hydraulic press mold vibrates at the same time so that the stirred material can densely fill the mold. After the vibration is completed, the machine scrapes off the excess floating material, and the hydraulic press hydraulic plate is pressed into the set position. The feed propeller 4 and the feed propeller 5 push the stirred material mixture into the hydraulic press 2 and the hydraulic press 3 respectively again, and push the finished plate to the progressive device 12 and the progressive device 13. The corresponding plate receiving machine 14 and the plate receiving machine 15 respectively start the layer plate car 18 to receive the plates in layers.

[0067] The utility model provides a technical basis for carbon reduction by utilizing the wind-solar complementary power generation matrix microgrid in the production workshop environment to obtain green electricity. Through the combination of the divider and the steel frame, multiple pressing plate systems are integrated into one. The spray facility is cleverly arranged in the mixer, and no water is required. The atomized gel makes the aggregate bond quickly and evenly. The vibration injection can make the mixed material quickly and evenly cover the mold and stress bond. The signal is transmitted to the computer by sensor, and the central computer is used for processing and control, which exponentially increases the productivity and improves the product quality. At the same time, the insulation board and the decorative board can be demolded as twins on demand to meet the quick installation needs of prefabricated projects. The system does not produce carbon dioxide and can also contribute to my country's realization of carbon neutrality goals.

[0068] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the protection scope of the utility model.

Claims

1. A low-carbon glass light stone insulation board production line, characterized in that: include: A steel frame (1) having a layered structure and playing a supporting role; A raw material bin (9) is arranged on the third layer of the steel frame (1) and is used for feeding materials; a stirring system is located on the second layer of the steel frame (1) and is connected to the discharge port of the raw material bin (9) and is used for mixing and stirring the materials; A material distributor (8) having a bifurcated structure and connected to the discharge port of the stirring system to divide the stirred material into two portions; Two hydraulic presses are provided at the bottom layer of the steel frame (1), and the hydraulic presses are connected to the material distributor (8) to pressurize the material; a progressive device is provided corresponding to the hydraulic press and conveys the extruded material backward; a plate receiving machine is connected to the progressive device, and the plate receiving machine is provided with a screw assembly (29) and a screw sensor (30) for stacking and storing a plurality of materials; and a temperature-adjustable infrared heat conversion tunnel kiln (31) is used for heat processing the material.

2. A low-carbon glass light stone insulation board production line as claimed in claim 1, characterized in that: The mixing system comprises a mixer (6) and a gel sprayer (7), wherein the gel used in the gel sprayer (7) is water glass gel, wherein the gel sprayer (7) is provided with a metering sensor (24) and is connected to an aggregate spray hose (32) via an electromagnetic valve (36), wherein the aggregate spray hose (32) is located in the mixer (6) and provides gel spray into the mixer (6).

3. A low-carbon glass light stone insulation board production line as claimed in claim 1 or 2, characterized in that: Also includes: The decorative plate mold support (40) is installed on the hydraulic press; A photosensitive positioning column is arranged above the hydraulic press; The discharge port of the elevator (10) is placed on the raw material bin (9).

4. A low-carbon glass light stone insulation board production line as claimed in claim 1, characterized in that: It also includes a feed pusher, which is located between the distributor (8) and the hydraulic press and can push the mixture into the hydraulic press and press it into a plate through vibration to be ejected from the mold.

5. The low-carbon glass light stone insulation board production line according to claim 1, characterized in that: Guide rails are arranged below the plate splicing machine, and the guide rails also include a return rail (19) and an inlet rail (20), which are respectively arranged corresponding to the plate splicing machine, and a layer plate vehicle (18) for conveying materials is connected to the guide rails and can be moved between workstations.

6. A low-carbon glass light stone insulation board production line as claimed in claim 5, characterized in that: A propeller (21) is provided at the head end of the vehicle entry guide rail (20), and the propeller (21) is capable of pushing the layer vehicle (18) into the temperature-adjustable infrared heat conversion tunnel kiln (31) for temperature curing and curing.

7. The low-carbon glass and light stone insulation board production line according to claim 1, characterized in that: The rear end of the temperature-adjustable infrared heat conversion tunnel kiln (31) is provided with a return and turning base (22) with a guide rail to remove the processed materials.

8. The low-carbon glass light stone insulation board production line according to claim 1, characterized in that: Also includes: Workshop (38), which covers the entire production line; A wind-solar complementary power generation matrix microgrid (39) is installed on the roof of the workshop (38) to provide the required electricity for the entire production line.

9. A low-carbon glass light stone insulation board production line as claimed in claim 8, characterized in that: The workshop (38) is also provided with a central computer (11), which is located at the rear side of the steel frame (1) and is connected to various electrical equipment, and is capable of controlling the automated operation of the entire production line.

10. The low-carbon glass light stone insulation board production line according to claim 1, characterized in that: The raw material bin (9) is also provided with a pressure sensor (23) for monitoring the amount of raw materials in the raw material bin (9).

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