Foam light soil batching mechanism for roadbed construction

By installing a baffle on the track surface and using a combination of spirals and matching cylinders in the foam light soil batching device built by the roadbed, the problem of slipping and uneven mixing of ingredients is solved, and the effect of stable transportation and uniform mixing is achieved.

CN222858412UActive Publication Date: 2025-05-13ANHUI HIGHWAY BRIDGE ENG CO LTD
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Patent Information

Application Number
CN202421381776.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-05-13
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

In the prior art, the foam light soil ingredient device used for roadbed construction has the problem that the ingredients are prone to slide and spill to the ground during transportation, which affects the transportation efficiency and the uniform mixing of materials.

Method used

A roadbed construction foam light soil ingredient mechanism including a vertically arranged shell, spindle, spiral, mating cylinder and mixing mechanism is designed. By installing equally spaced baffles on the surface of the track, the ingredients are prevented from slipping, and the spiral is used to cooperate with the mating cylinder, the circulating transport and mixing of the ingredients is achieved.

Benefits of technology

By setting up a baffle, the ingredients are effectively prevented from slipping off, ensuring the stability and efficiency of transportation; through the coordination of the spiral and the mating cylinder, the uniform mixing and circulation of the ingredients are achieved, and the mixing effect of the materials is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a roadbed construction foam light soil batching mechanism, which relates to the technical field of light soil batching, and comprises a vertically arranged shell, a main shaft is vertically arranged in the shell, the upper end of the main shaft is connected with a power mechanism, the outer wall of the main shaft is vertically and fixedly sleeved with a screw, the screw is vertically sleeved with a matching cylinder, and the matching cylinder is connected with the power mechanism. The lower end of the matching barrel is fixedly connected with the inner wall of the shell through a connecting rod, the upper end and the lower end of the spiral extend out of the matching barrel, a stirring mechanism is connected to the outer side wall of the upper portion of the main shaft, a feeding hopper is fixedly communicated with the upper end face of the shell, and a smashing roller is transversely and rotationally installed in the feeding hopper and connected with a driving mechanism. According to the material mixing device disclosed by the utility model, feeding is convenient, meanwhile, the mixing effect is optimized, and the material mixing device is simple and practical.
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Description

Technical Field

[0001] The utility model relates to the technical field of lightweight soil batching, in particular to a foam lightweight soil batching mechanism for roadbed construction. Background Art

[0002] Foamed lightweight soil is a lightweight material formed by preparing foam from a foaming agent aqueous solution using physical methods, mixing it with the necessary components of cement-based binder, water, and optional components of aggregate, admixture, and additives in a certain proportion, and hardening it through physical and chemical actions.

[0003] However, in the prior art, in order to facilitate the feeding of materials to the feed port on the upper part of the device, a conveyor belt-shaped transportation device is used. The transportation device is tilted and lacks auxiliary support components on the surface, which causes the ingredients poured on the track to slide down, affecting the transportation of the ingredients, and the ingredients will spill on the ground. For this reason, we propose a foam lightweight soil batching mechanism for roadbed construction. Utility Model Content

[0004] The utility model provides a foam lightweight soil batching mechanism for roadbed construction, which solves the above-mentioned technical problems.

[0005] The utility model solves the above-mentioned technical problems with the following scheme: a foam lightweight soil batching mechanism for roadbed construction, comprising a vertically arranged shell, a main shaft is vertically arranged in the shell, the upper end is connected to a power mechanism, a spiral is vertically fixedly sleeved on the outer wall of the main shaft, a matching cylinder is vertically sleeved on the outer side of the spiral, the lower end of the matching cylinder is fixedly connected to the inner wall of the shell through a connecting rod, the upper and lower ends of the spiral extend to the outside of the matching cylinder respectively, a stirring mechanism is connected to the outer side wall of the upper part of the main shaft, a feed hopper is fixedly connected to the upper end surface of the shell, a crushing roller is horizontally rotatably installed in the feed hopper, the crushing roller is connected to a driving mechanism, a transport device fixedly connected to the feed hopper is obliquely arranged above the feed hopper, and baffles are fixedly installed at equal intervals on the track surface of the transport device.

[0006] Preferably, the power mechanism comprises a first motor vertically fixedly mounted on the upper end surface of the shell, and the output shaft of the first motor rotates through the upper wall of the shell and is fixedly connected to the main shaft.

[0007] Preferably, the stirring mechanism comprises an L-shaped stirring rod fixedly mounted on the upper portion of the outer side wall of the main shaft, and a plurality of twigs are laterally fixedly mounted on the outer side wall of the stirring rod.

[0008] Preferably, the driving mechanism includes a second motor fixedly installed laterally on the upper end surface of the shell, the shafts of the two crushing rollers at the same end respectively penetrate the feed hopper, the shafts of the two crushing rollers are located outside the feed hopper and are fixedly sleeved with gears respectively, the two gears are meshed and connected, and the output shaft of the second motor is fixedly connected to the shaft of one of the crushing rollers.

[0009] Preferably, the shell is funnel-shaped, a discharge pipe is provided at the lower part of the shell, the discharge pipe is provided with a solenoid valve, and the spiral extends into the discharge pipe.

[0010] The beneficial effects of the utility model are:

[0011] 1. Multiple baffles are evenly distributed on the surface of the crawler, and the baffles support the ingredients poured on the crawler to prevent the ingredients from sliding down along the crawler, thereby ensuring the upward transportation of the ingredients and improving the transportation efficiency;

[0012] 2. By setting the spiral and the matching cylinder, the spiral and the matching cylinder work together, so that the ingredients at the bottom of the shell can be transported upward through the matching cylinder, and the ingredients outside the matching cylinder fall downward, so as to realize the circulation and transportation of the ingredients in the shell, and make the ingredients mixed more evenly.

[0013] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with the accompanying drawings. The specific implementation method of the utility model is given in detail by the following embodiments and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0015] Figure 1 The utility model provides a structural schematic diagram of a foam lightweight soil batching mechanism for roadbed construction;

[0016] Figure 2 The utility model provides a shell cross-sectional structure schematic diagram of a foam lightweight soil batching mechanism for roadbed construction;

[0017] Figure 3 The utility model provides a schematic diagram of the feeding hopper structure of a foam lightweight soil batching mechanism for roadbed construction.

[0018] Legend:

[0019] 1. Shell; 2. Main shaft; 3. Screw; 4. Matching cylinder; 5. Feed hopper; 6. Crushing roller; 7. Transport device; 8. Baffle; 9. First motor; 10. Stirring rod; 11. Second motor; 12. Gear. DETAILED DESCRIPTION

[0020] The following is combined with Figure 1-3The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.

[0021] Example 1

[0022] like Figure 1-3 As shown, the utility model is a foam lightweight soil batching mechanism for roadbed construction, including a vertically arranged shell body 1, the shell body 1 is funnel-shaped, a discharge pipe is arranged at the lower part of the shell body 1, the discharge pipe is provided with a solenoid valve, a spiral 3 extends into the discharge pipe, a main shaft 2 is vertically arranged in the shell body 1, and a power mechanism is connected to the upper end, a spiral 3 is vertically fixedly sleeved on the outer wall of the main shaft 2, a matching cylinder 4 is vertically sleeved outside the spiral 3, the lower end of the matching cylinder 4 is fixedly connected to the inner wall of the shell body 1 through a connecting rod, the upper and lower ends of the spiral 3 extend to the outside of the matching cylinder 4 respectively, a stirring mechanism is connected to the outer side wall of the upper part of the main shaft 2, the stirring mechanism includes an L-shaped stirring rod 10 fixedly installed on the upper part of the outer side wall of the main shaft 2, a plurality of twigs are horizontally fixedly installed on the outer side wall of the stirring rod 10, a feed hopper 5 is fixedly connected to the upper end surface of the shell body 1, and a Crushing roller 6, which can crush the ingredients and assist in feeding. The crushing roller 6 is connected to a driving mechanism, which includes a second motor 11 fixedly installed horizontally on the upper end face of the shell 1. The shafts of the two crushing rollers 6 at the same end respectively penetrate the feed hopper 5. The shafts of the two crushing rollers 6 are located outside the feed hopper 5 and are fixedly sleeved with gears 12. The two gears 12 are meshed and connected. The output shaft of the second motor 11 is fixedly connected to the shaft of one of the crushing rollers 6. A transport device 7 fixedly connected to the feed hopper 5 is obliquely arranged above the feed hopper 5. Baffles 8 are fixedly installed at equal intervals on the crawler surface of the transport device 7. The device can prevent the ingredients from sliding downward through the transport device 7 with the baffles 8 to ensure the stability of the ingredients in transportation. At the same time, a screw 3 is arranged to cooperate with a matching cylinder 4 to optimize the batching effect.

[0023] Example 2

[0024] like Figure 1-3As shown, the power mechanism includes a first motor 9 vertically fixedly installed on the upper end surface of the shell 1. The output shaft of the first motor 9 rotates and passes through the upper wall of the shell 1 and is fixedly connected to the main shaft. The first motor 9 of the power mechanism adopts a servo motor that can rotate forward and reversely. The forward rotation of the first motor 9 can drive the screw 3 to rotate forward. The cooperation of the matching cylinder 4 can transport the lower ingredients in the shell 1 upward from the inside of the matching cylinder 4, while the ingredients outside the matching cylinder 4 move downward, so as to realize the upper and lower circulation mixing of the ingredients. The reverse rotation of the first motor 9 can drive the screw 3 to rotate reversely, drive the ingredients to move downward, promote discharge, and avoid blockage.

[0025] Working principle:

[0026] When in use, the control starts the transport device 7, the second motor 11 and the first motor 9, and controls the first motor 9 to rotate forward. The second motor 11 drives the gear 12 directly connected thereto and the crushing roller 6 to rotate, and indirectly drives another crushing roller 6 to rotate synchronously through the transmission of the gear 12. The first motor 9 indirectly drives the screw 3 and the stirring rod 10 to rotate forward through the transmission of the main shaft 2, and pours the ingredients onto the crawler of the transport device 7. The crawler sends the ingredients upward into the feed hopper 5, which is crushed by the crushing roller 6 and then enters the shell 1 for mixing and stirring. At the same time, the screw 3 continuously transports the ingredients at the bottom of the shell 1 from the matching cylinder 4 upward to achieve circular mixing. After mixing, the solenoid valve can be opened and the first motor 9 can be controlled to rotate in the opposite direction, driving the screw 3 to rotate in the opposite direction to send the ingredients out.

[0027] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Any ordinary technician in the industry can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the technical solution of the present invention.

Claims

1. A foam lightweight soil batching mechanism for roadbed construction, comprising a vertically arranged housing (1), characterized in that: A main shaft (2) is vertically arranged in the shell (1), and the upper end of the main shaft (2) is connected to a power mechanism. A spiral (3) is vertically fixedly sleeved on the outer wall of the main shaft (2), and a matching cylinder (4) is vertically sleeved outside the spiral (3). The lower end of the matching cylinder (4) is fixedly connected to the inner wall of the shell (1) through a connecting rod. The upper and lower ends of the spiral (3) extend to the outside of the matching cylinder (4) respectively. A stirring mechanism is connected to the outer wall of the upper part of the main shaft (2). A feed hopper (5) is fixedly connected to the upper end surface of the shell (1). A crushing roller (6) is installed in the feed hopper (5) for transverse rotation. The crushing roller (6) is connected to a driving mechanism. A transport device (7) fixedly connected to the feed hopper (5) is obliquely arranged above the feed hopper (5), and baffles (8) are fixedly installed at equal intervals on the crawler surface of the transport device (7).

2. A foam lightweight soil batching mechanism for roadbed construction according to claim 1, characterized in that: The power mechanism comprises a first motor (9) vertically fixedly mounted on the upper end surface of the housing (1); the output shaft of the first motor (9) rotates through the upper wall of the housing (1) and is fixedly connected to the main shaft.

3. The foam lightweight soil batching mechanism for roadbed construction according to claim 1 is characterized by: The stirring mechanism comprises an L-shaped stirring rod (10) fixedly mounted on the upper part of the outer side wall of the main shaft (2), and a plurality of small branches are fixedly mounted laterally on the outer side wall of the stirring rod (10).

4. The foam lightweight soil batching mechanism for roadbed construction according to claim 1, characterized in that: The driving mechanism comprises a second motor (11) which is fixedly mounted transversely on the upper end surface of the housing (1); the shafts of the two crushing rollers (6) at the same end respectively penetrate the feed hopper (5); the shafts of the two crushing rollers (6) are located outside the feed hopper (5) and are respectively fixedly sleeved with gears (12); the two gears (12) are meshed and connected; and the output shaft of the second motor (11) is fixedly connected to the shaft of one of the crushing rollers (6).

5. The foam lightweight soil batching mechanism for roadbed construction according to claim 1 is characterized by: The shell (1) is funnel-shaped, a discharge pipe is provided at the lower part of the shell (1), the discharge pipe is provided with a solenoid valve, and the spiral (3) extends into the discharge pipe.