Mixing equipment for high polymer material preparation

By introducing a reciprocating shielding mechanism and a circulating material conveying mechanism into the mixing equipment for preparing polymer materials, the problems of low and uneven material mixing efficiency in traditional equipment are solved, and more efficient and uniform material mixing is achieved, and product quality is improved.

CN222858476UActive Publication Date: 2025-05-13BELL (SHENZHEN) NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421541767.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-05-13
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

During the preparation of polymer materials in traditional mixing equipment, the material mixing efficiency is poor and the mixing is uneven, which is prone to layering, affecting product quality.

Method used

A mixing equipment for preparing polymer materials is designed, using a reciprocating shielding mechanism and a circulating material conveying mechanism. The reciprocating shielding mechanism avoids the large amount of material being fed at one time through the coupling of the material plate and the circular blanking hole; the circulating feeding mechanism circulates the precipitated material to the upper layer of the mixing tank through the screw loader and the return port.

Benefits of technology

It improves the mixing efficiency and uniformity of materials, avoids layering, and significantly improves the product quality during the preparation of polymer materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides mixing equipment for preparing a high polymer material, and relates to the field of mixing equipment. A mixing tank is mounted on the right side of the upper end surface of the bottom plate; a supporting plate is fixedly mounted on the lower side outside the mixing tank; a circulating conveying mechanism is mounted on the upper end face of the bottom plate and the right side of the upper end face of the supporting plate; a reciprocating shielding mechanism is arranged on the right side of the mixing tank; two feeding holes are formed in the right side of the top of the mixing tank, and a rectangular pipe is arranged at the upper end of each feeding hole. Through the arrangement of the reciprocating shielding mechanism, the problem that a large amount of materials are fed at a time can be effectively avoided in the process of feeding the materials into the mixing tank, so that the material mixing efficiency and the material mixing uniformity are improved; the problems that in the using process of traditional mixing equipment, when materials are put into the mixing equipment, a large number of materials are fed at a time, the efficiency is poor when the large number of materials fed at a time are mixed, and the materials are not mixed uniformly are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mixing equipment, in particular to a mixing equipment for preparing polymer materials. Background Art

[0002] Polymer materials, also known as polymer materials, are materials composed of polymer compounds as the matrix and other additives. Polymer materials are a type of polymer material with high molecular weight, good mechanical properties, heat resistance and chemical stability, and therefore are widely used in engineering materials, medical devices, electronic devices and other fields. The preparation of polymer materials is a complex process that requires multiple process steps to obtain the ideal product.

[0003] Mixing equipment is used in the preparation process of polymer materials. When using traditional mixing equipment, a large amount of materials are often added at one time, resulting in poor mixing efficiency of a large amount of materials added at one time, and the materials are not mixed evenly. In addition, in the process of mixing materials, traditional mixing equipment is prone to stratification, which seriously affects the mixing efficiency of materials. Utility Model Content

[0004] The disclosed embodiment relates to a mixing device for preparing polymer materials. By setting a reciprocating shielding mechanism, it can avoid the problem of feeding a large amount of material into a mixing tank at one time, thereby improving the material mixing efficiency and material mixing uniformity. By setting a circulating feeding mechanism, when mixing materials, the material settled at the bottom layer of the mixing tank can be circulated to the upper layer inside the mixing tank, and the cyclic operation can be carried out to further improve the material mixing efficiency.

[0005] In a first aspect of the present disclosure, a mixing device for preparing polymer materials is provided, which specifically includes: a base plate; a mixing tank is installed on the right side of the upper end surface of the base plate, and a support plate is fixedly installed on the lower side of the outside of the mixing tank; a circulating feeding mechanism is installed on the right side of the upper end surface of the base plate and the upper end surface of the support plate; a reciprocating shielding mechanism is provided on the right side of the mixing tank; two feed ports are provided on the right side of the top of the mixing tank, and a rectangular tube is provided on the upper end of each feed port, a feed through hole is opened on the upper and lower end surfaces of each rectangular tube, and a feeding hopper is fixedly connected to the upper end surface of each rectangular tube outside the feed through hole.

[0006] In at least some embodiments, the lower discharge port of the mixing tank is connected to a three-way pipe, and the left discharge pipe and the lower discharge pipe of the three-way pipe are respectively installed with a second solenoid valve and a first solenoid valve.

[0007] In at least some embodiments, a return port is provided on the left side of the top of the mixing tank, and a reducer is installed on the top of the mixing tank, and the output shaft at the lower end of the reducer is fixedly connected to the stirring shaft, and a stirring blade is installed outside the stirring shaft, and the stirring blade is located inside the mixing tank; the reducer input shaft is fixedly connected to the rotating shaft of the stirring motor, and the stirring motor is installed on the rear side of the reducer.

[0008] In at least some embodiments, the circulating feeding mechanism includes a first screw feeder, a feed hopper, a first discharge port, a second screw feeder, a feed pipe and a second discharge port. The first screw feeder is installed on the upper end surface of the base plate, and a feed hopper is provided at the upper right end of the first screw feeder, and a first discharge port is provided at the lower left end of the first screw feeder; the second screw feeder is installed on the upper end surface of the support plate, and a feed pipe is provided at the upper left end of the second screw feeder, the feed pipe is connected to the first discharge port through a pipeline, a second discharge port is provided at the lower right end of the second screw feeder, and the second discharge port is connected to the return port.

[0009] In at least some embodiments, the reciprocating shielding mechanism includes a driving plate, a baffle plate, a vertical rotating shaft, a circular rotating disk, a driving motor, a circular blanking hole, a strip opening, a toggle column, a worm gear and a worm. The left end face of the driving plate is fixedly connected to two baffle plates, and the two baffle plates are respectively slidably connected to the inside of the two rectangular tubes; a strip opening is opened in the middle of the upper end face of the driving plate; the vertical rotating shaft is rotatably connected to the right side of the outer circumference of the mixing tank, and a circular rotating disk and a worm gear are respectively installed at the upper and lower ends of the vertical rotating shaft, and a toggle column is provided at the edge of the upper end face of the circular rotating disk; the driving motor is installed on the right side of the outer circumference of the mixing tank, and a worm gear is fixedly installed on the rotating shaft of the driving motor, and the worm gear is meshed with the worm gear; a circular blanking hole is opened on the left side of the upper end face of each of the baffle plates.

[0010] In at least some embodiments, when the vertical rotating shaft rotates with the circular rotating disk, the circular rotating disk rotates with the driving column, and the driving column drives the driving plate and the two baffle plates to move back and forth left and right through the strip-shaped opening.

[0011] The utility model provides a mixing device for preparing polymer materials, which has the following beneficial effects:

[0012] 1. Through the setting of the reciprocating shielding mechanism, during the process of feeding into the mixing tank, the material in the hopper can only fall into the mixing tank when the circular drop hole coincides with the feed through hole. When the circular drop hole and the feed through hole are staggered, the material in the hopper cannot fall downward under the shielding effect of the baffle plate, thereby effectively avoiding the problem of feeding a large amount of material at one time, thereby improving the material mixing efficiency and material mixing uniformity.

[0013] 2. By setting up the circulating feeding mechanism, when mixing materials, the materials settled at the bottom of the mixing tank can be circulated to the upper layer inside the mixing tank, and the cyclic operation is carried out, thereby further improving the mixing efficiency of the materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.

[0015] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0016] In the attached picture:

[0017] Figure 1 A schematic diagram showing the structure of the first perspective of the present application is shown;

[0018] Figure 2 A schematic diagram showing the structure of the second viewing angle of the present application is shown;

[0019] Figure 3 A schematic diagram of the structure of the present application in a split state is shown;

[0020] Figure 4 The schematic diagram of the structure after the rectangular tube, the feeding hopper and the baffle plate of the present application are disassembled is shown;

[0021] Figure 5 The schematic diagram shows the structure of the driving mechanism of the present application after being disassembled.

[0022] Reference numerals list

[0023] 1. Bottom plate;

[0024] 2. Mixing tank; 201. Three-way pipe; 202. First solenoid valve; 203. Second solenoid valve; 204. Feed inlet; 205. Feed return inlet; 206. Rectangular tube; 207. Feed hopper; 208. Feed through hole; 209. Speed ​​reducer; 2010. Stirring motor;

[0025] 3. Support plate;

[0026] 4. Circular feeding mechanism; 401. First spiral feeder; 402. Feed hopper; 403. First discharge port; 404. Second spiral feeder; 405. Feed pipe; 406. Second discharge port;

[0027] 5. Reciprocating shielding mechanism; 501. Driving plate; 502. Material blocking plate; 503. Vertical rotating shaft; 504. Circular rotating disk; 505. Driving motor; 506. Circular blanking hole; 507. Strip opening; 508. Driving column; 509. Worm wheel; 5010. Worm. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Example 1: Please refer to Figures 1 to 5 :

[0030] The utility model proposes a mixing device for preparing polymer materials, comprising: a bottom plate 1; a mixing tank 2 is installed on the right side of the upper end surface of the bottom plate 1, and a support plate 3 is fixedly installed on the lower side of the outside of the mixing tank 2; a circulating feeding mechanism 4 is installed on the right side of the upper end surface of the bottom plate 1 and the upper end surface of the support plate 3; a reciprocating shielding mechanism 5 is provided on the right side of the mixing tank 2; two feed ports 204 are provided on the right side of the top of the mixing tank 2, and a rectangular tube 206 is provided on the upper end of each feed port 204, and each rectangular tube 206 is provided with a A feed through hole 208 is provided, and the upper end surface of each rectangular tube 206 is located outside the feed through hole 208 and is fixedly connected to a feeding hopper 207; the discharge port at the lower end of the mixing tank 2 is connected to a three-way pipe 201, and the left discharge pipe and the lower discharge pipe of the three-way pipe 201 are respectively installed with a second solenoid valve 203 and a first solenoid valve 202. By opening the second solenoid valve 203, the material can be transported to the inside of the feed hopper 402, and by opening the first solenoid valve 202, the material inside the mixing tank 2 can be directly discharged downward.

[0031] A return port 205 is provided on the left side of the top of the mixing tank 2, and a reducer 209 is installed on the top of the mixing tank 2, and the output shaft at the lower end of the reducer 209 is fixedly connected to the stirring shaft, and a stirring blade is installed outside the stirring shaft, and the stirring blade is located inside the mixing tank 2; the input shaft of the reducer 209 is fixedly connected to the rotating shaft of the stirring motor 2010, and the stirring motor 2010 is installed on the rear side of the reducer 209.

[0032] The reciprocating shielding mechanism 5 includes a driving plate 501, a baffle plate 502, a vertical rotating shaft 503, a circular rotating disk 504, a driving motor 505, a circular drop hole 506, a strip opening 507, a toggle column 508, a worm gear 509 and a worm 5010. The left end surface of the driving plate 501 is fixedly connected to two baffle plates 502, and the two baffle plates 502 are respectively slidably connected to the inside of the two rectangular tubes 206; a strip opening 507 is opened in the middle of the upper end surface of the driving plate 501; the vertical rotating shaft 503 is rotatably connected to the right side of the outer peripheral surface of the mixing tank 2, and the upper and lower ends of the vertical rotating shaft 503 are respectively provided with A circular rotating disk 504 and a worm gear 509 are provided, and a toggle column 508 is provided at the edge of the upper end surface of the circular rotating disk 504; a driving motor 505 is installed on the right side of the outer circumference of the mixing tank 2, and a worm 5010 is fixedly installed on the rotating shaft of the driving motor 505, and the worm 5010 is meshed with the worm gear 509; a circular drop hole 506 is provided on the left side of the upper end surface of each baffle plate 502; through the setting of the reciprocating shielding mechanism 5, the problem of feeding a large amount of material at one time can be avoided during the feeding process into the mixing tank 2, thereby improving the material mixing efficiency and the material mixing uniformity.

[0033] When the vertical rotating shaft 503 rotates with the circular rotating disk 504 , the circular rotating disk 504 rotates with the shifting column 508 , and the shifting column 508 moves back and forth with the driving plate 501 and the two blocking plates 502 through the strip-shaped opening 507 .

[0034] Embodiment 2, based on embodiment 1, as Figure 1 and Figure 2 As shown, the circulating feeding mechanism 4 includes a first screw feeder 401, a feed hopper 402, a first discharge port 403, a second screw feeder 404, a feed pipe 405 and a second discharge port 406. The first screw feeder 401 is installed on the upper end surface of the base plate 1, and a feed hopper 402 is provided at the upper right end of the first screw feeder 401, and a first discharge port 403 is provided at the lower left end of the first screw feeder 401; the second screw feeder 404 is installed on the upper end surface of the support plate 3, and a feed pipe 405 is provided at the upper left end of the second screw feeder 404, the feed pipe 405 is connected with the first discharge port 403 through a pipeline, and a second discharge port 406 is provided at the lower right end of the second screw feeder 404, and the second discharge port 406 is connected with the return port 205; through the setting of the circulating feeding mechanism 4, the material settled on the bottom layer of the mixing tank 2 can be circulated and transported to the upper layer inside the mixing tank 2, thereby further improving the mixing efficiency of the material.

[0035] The working principle of this embodiment is as follows: when in use, firstly, materials are put into the two feeding hoppers 207, then the driving motor 505 is started, and the driving motor 505 drives the worm 5010, the worm wheel 509, the vertical rotating shaft 503 and the circular rotating disk 504 to rotate, and then the circular rotating disk 504 drives the toggle column 508 to rotate, and then the toggle column 508 drives the driving plate 501 and the two baffle plates 502 to move back and forth left and right through the strip opening 507, so that the baffle plates 502 The circular drop hole 506 on the baffle plate 502 frequently overlaps with the feed through hole 208. When the circular drop hole 506 on the baffle plate 502 overlaps with the feed through hole 208, the material inside the hopper 207 falls into the mixing tank 2 through the feed port 204 under the action of gravity. When the circular drop hole 506 on the baffle plate 502 is staggered with the feed through hole 208, the material inside the hopper 207 cannot fall downward due to the shielding effect of the baffle plate 502, thereby effectively avoiding the problem of feeding a large amount of material at one time.

[0036] When mixing materials, the stirring motor 2010 is started to rotate the output shaft of the reducer 209 with the stirring shaft, and the stirring shaft and the stirring blades are used to stir and mix the materials in the mixing tank 2; during the mixing process, the second solenoid valve 203 is opened to allow the materials in the mixing tank 2 to flow into the feed hopper 402, and then the motor on the first screw feeder 401 is started, and then the spiral blades inside the first screw feeder 401 are rotated, so that the materials inside the first screw feeder 401 are transported to the first discharge port 403. Inside, the material is discharged to the feed pipe 405 and the second screw feeder 404 through the first discharge port 403, and then the motor on the second screw feeder 404 is started to rotate the spiral blades inside the second screw feeder 404, thereby transporting the material inside the second screw feeder 404 to the second discharge port 406, the return port 205 and the inside of the mixing tank 2, so that the material settled at the bottom layer of the mixing tank 2 can be transported to the upper layer inside the mixing tank 2, and the cycle operation is repeated, thereby further improving the mixing efficiency of the materials.

[0037] In this article, there are a few points to note:

[0038] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.

[0039] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0040] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A mixing device for preparing polymer materials, comprising: A bottom plate (1); a mixing tank (2) is installed on the right side of the upper end surface of the bottom plate (1), and a support plate (3) is fixedly installed on the lower side of the outside of the mixing tank (2); it is characterized in that a circulating feeding mechanism (4) is installed on the right side of the upper end surface of the bottom plate (1) and the upper end surface of the support plate (3); a reciprocating shielding mechanism (5) is provided on the right side of the mixing tank (2); two feed ports (204) are provided on the right side of the top of the mixing tank (2), and a rectangular tube (206) is provided at the upper end of each feed port (204), a feed through hole (208) is opened on the upper and lower end surfaces of each rectangular tube (206), and a feeding hopper (207) is fixedly connected to the upper end surface of each rectangular tube (206) outside the feed through hole (208).

2. A mixing device for preparing polymer materials according to claim 1, characterized in that: The lower discharge port of the mixing tank (2) is connected to a three-way pipe (201), and a second solenoid valve (203) and a first solenoid valve (202) are respectively installed on the left discharge pipe and the lower discharge pipe of the three-way pipe (201).

3. A mixing device for preparing polymer materials according to claim 1, characterized in that: A return port (205) is provided on the left side of the top of the mixing tank (2), and a reducer (209) is installed on the top of the mixing tank (2), and the output shaft at the lower end of the reducer (209) is fixedly connected to a stirring shaft, and a stirring blade is installed outside the stirring shaft, and the stirring blade is located inside the mixing tank (2); the input shaft of the reducer (209) is fixedly connected to the rotating shaft of the stirring motor (2010), and the stirring motor (2010) is installed on the rear side of the reducer (209).

4. A mixing device for preparing polymer materials according to claim 3, characterized in that: The circulating feeding mechanism (4) comprises a first screw feeder (401), a feed hopper (402), a first discharge port (403), a second screw feeder (404), a feed pipe (405) and a second discharge port (406), wherein the first screw feeder (401) is mounted on the upper end surface of the bottom plate (1), and the feed hopper (402) is provided at the upper right end of the first screw feeder (401), and the feed hopper (402) is provided at the upper left end of the first screw feeder (401). A first discharge port (403) is provided at the lower part; the second spiral feeder (404) is installed on the upper end surface of the support plate (3), and a feed pipe (405) is provided at the upper left end of the second spiral feeder (404), and the feed pipe (405) is connected to the first discharge port (403) through a pipeline; a second discharge port (406) is provided at the lower right end of the second spiral feeder (404), and the second discharge port (406) is connected to the return port (205).

5. A mixing device for preparing polymer materials according to claim 1, characterized in that: The reciprocating shielding mechanism (5) comprises a driving plate (501), a material blocking plate (502), a vertical rotating shaft (503), a circular rotating disk (504), a driving motor (505), a circular material drop hole (506), a strip-shaped opening (507), a toggle column (508), a worm wheel (509) and a worm (5010); the left end surface of the driving plate (501) is fixedly connected with two material blocking plates (502), and the two material blocking plates (502) are respectively slidably connected inside the two rectangular tubes (206); a strip-shaped opening (507) is opened in the middle of the upper end surface of the driving plate (501); The vertical rotating shaft (503) is rotatably connected to the right side of the outer peripheral surface of the mixing tank (2), and a circular rotating disk (504) and a worm wheel (509) are respectively installed at the upper and lower ends of the vertical rotating shaft (503), and a toggle column (508) is provided at the edge of the upper end surface of the circular rotating disk (504); the driving motor (505) is installed on the right side of the outer peripheral surface of the mixing tank (2), and a worm (5010) is fixedly installed on the rotating shaft of the driving motor (505), and the worm (5010) is meshed with the worm wheel (509); each of the baffle plates (502) is provided with a circular blanking hole (506) on the left side of the upper end surface.

6. A mixing device for preparing polymer materials according to claim 5, characterized in that: When the vertical rotating shaft (503) rotates with the circular rotating disk (504), the circular rotating disk (504) rotates with the shifting column (508), and the shifting column (508) moves back and forth with the driving plate (501) and the two material blocking plates (502) through the strip-shaped opening (507).