Automatic plastic particle feeding device

By designing the automatic loading device of plastic particles, the loading mechanism and control mechanism are used to achieve automatic lifting and loading of materials, the time-consuming and labor-intensive problem of manual handling of materials in the prior art is solved and the production efficiency is improved.

CN222858696UActive Publication Date: 2025-05-13JIANGMEN DIANSHI PLASTIC MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421426884.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-05-13
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

In the prior art, the materials after mixing during the plastic pellet production process need to be manually transported to the extruder, which is time-consuming and labor-intensive and affects production efficiency.

Method used

Design a plastic pellet automatic feeding device, including a mixing machine, an extruder, a feeding mechanism and a control mechanism. The feeding mechanism consists of a fixing frame, a feeding pipe, a hopper, a screw and a motor. The material condition is detected through sensors and the motor drives the screw to lift the material into the feeding hopper.

Benefits of technology

It realizes automatic loading of materials without manual operation, reduces labor intensity and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222858696U_ABST
    Figure CN222858696U_ABST
Patent Text Reader

Abstract

The utility model discloses an automatic plastic particle feeding device which comprises a material mixing machine, a feeding device, a feeding device and a feeding device. The extruder is provided with a feeding hopper; the feeding mechanism comprises a fixing frame, a feeding pipe, a feeding hopper, a screw and a motor, the feeding pipe is obliquely arranged on the fixing frame, the feeding hopper is located below the discharging port, the feeding hopper is connected with the first end of the feeding pipe, the second end of the feeding pipe is provided with a connecting pipe, the connecting pipe extends into the feeding hopper, and the screw is connected with the motor. The screw rod is rotationally arranged in the feeding pipe, the motor is arranged at the top end of the feeding pipe, and the motor is connected with the screw rod; the control mechanism comprises a sensor and a controller, the sensor is arranged on the feeding hopper and used for detecting the material condition of the feeding hopper, the sensor is electrically connected with the motor, the controller is arranged on the fixing frame, and the controller is electrically connected with the sensor and the motor.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of plastic particle production, and in particular to an automatic feeding device for plastic particles. Background Art

[0002] Plastic granules refer to granular plastics. Plastic granules have many applications in various industries and are commonly used as raw materials for making various products. In the production process of plastic granules, many devices need to cooperate with each other. In the process of plastic granule production, different plastic granules need to be mixed by mixing equipment first, and then provided to the extruder to extrude into strips, and then cut into uniform-sized granules by a pelletizer after cooling and air drying. However, at present, after the mixing is completed, the materials need to be manually transported to the extruder, which is time-consuming and labor-intensive, affecting production efficiency. Utility Model Content

[0003] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes an automatic feeding device for plastic particles, which can realize automatic feeding of materials without manual operation, reduce labor intensity and improve work efficiency.

[0004] According to the automatic feeding device of plastic particles described in the embodiment of the present application, it includes: a mixer, provided with a discharge port; an extruder, provided with a feed hopper; a feeding mechanism, including a fixed frame, a feeding pipe, a feeding hopper, a screw and a motor, the feeding pipe is tiltedly arranged on the fixed frame, the feeding hopper is located below the discharge port, the feeding hopper is connected to the first end of the feeding pipe, the second end of the feeding pipe is provided with a connecting pipe, the connecting pipe extends into the feeding hopper, the screw is rotatably arranged in the feeding pipe, the screw rotates to lift the material in the feeding hopper to the connecting pipe, the motor is arranged at the top of the feeding pipe, and the motor is connected to the screw; a control mechanism, including a sensor and a controller, the sensor is arranged on the feeding hopper, the sensor is used to detect the material condition of the feeding hopper, the sensor is electrically connected to the motor, the controller is arranged on the fixed frame, and the controller is electrically connected to the sensor and the motor respectively.

[0005] According to the automatic feeding device for plastic particles described in the embodiment of the present application, at least the following beneficial effects are achieved: during the working process, the mixer mixes the materials, and the materials after mixing enter the feeding hopper from the discharge port to wait for subsequent automatic feeding; when the sensor detects that there is no material in the feeding hopper or it is lower than the set value, the sensor feeds back the information to the controller, and the controller drives the motor to work, so that the motor drives the screw to rotate, and at this time the screw lifts the material in the feeding hopper into the connecting pipe, and finally enters the feeding hopper, so that the extruder can work. The automatic feeding device for plastic particles described in the embodiment of the present application can realize automatic feeding of materials without manual operation, reduce labor intensity, and improve work efficiency.

[0006] According to the automatic feeding device for plastic particles described in the embodiment of the present application, a fixing plate is provided on the outer wall of the feed hopper, a connecting plate is provided on the fixing plate extending toward the middle of the feed hopper, and the sensor is provided on the connecting plate.

[0007] According to the automatic feeding device for plastic particles described in the embodiment of the present application, the fixed plate is vertically provided with a wire groove, the sensor is provided with a wire, the wire is located in the wire groove, and the wire is connected to the controller.

[0008] According to the automatic feeding device for plastic particles described in the embodiment of the present application, the feeding hopper is configured as an inverted triangle, a feeding port is provided at the bottom of the feeding hopper, and the feeding pipe is connected to the feeding port.

[0009] According to the automatic feeding device for plastic particles described in the embodiment of the present application, the width of the feeding hopper is narrowest below the feeding port, and the width of the feeding hopper gradually widens as it extends outward from below the feeding port.

[0010] According to the automatic feeding device for plastic particles described in the embodiment of the present application, the discharge port is provided with a discharge pipe, the discharge pipe is provided with a discharge valve, and the controller is electrically connected to the discharge valve.

[0011] According to the automatic feeding device for plastic particles described in the embodiment of the present application, the feeding hopper is provided with a weighing component, and the weighing component is electrically connected to the discharge valve and the controller respectively.

[0012] According to the automatic feeding device for plastic particles described in the embodiment of the present application, the output shaft of the motor is provided with a driving wheel, the screw rod is provided with a driven wheel, and the driving wheel and the driven wheel are connected by a belt drive.

[0013] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions of the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 This is a schematic structural diagram of an automatic feeding device for plastic particles according to an embodiment of the present application;

[0016] Figure 2 This is a schematic diagram of the structure of the feeding mechanism in the automatic feeding device for plastic particles according to an embodiment of the present application.

[0017] Description of reference numerals:

[0018] Mixer 100; discharge pipe 110; discharge valve 120; extruder 200; feed hopper 210; fixing plate 220; connecting plate 230; fixing frame 310; roller 311; feeding pipe 320; feeding hopper 330; screw 340; motor 350; connecting pipe 360; driving wheel 370; driven wheel 380; belt 390; sensor 410; controller 420. DETAILED DESCRIPTION

[0019] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.

[0020] In the description of the present application, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0021] In the description of this application, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed", etc. are understood to exclude the number itself, and "above", "below", "within", etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0022] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installation, connection and connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0023] Combine the following Figure 1 and Figure 2 , the automatic feeding device for plastic particles of the present application is described in detail.

[0024] Reference Figure 1 and Figure 2 The embodiment of the present application provides an automatic feeding device for plastic particles, comprising: a mixer 100, provided with a discharge port; an extruder 200, provided with a feed hopper 210; a feeding mechanism, comprising a fixed frame 310, a feeding pipe 320, a feeding hopper 330, a screw 340 and a motor 350, wherein the feeding pipe 320 is tiltedly arranged on the fixed frame 310, the feeding hopper 330 is located below the discharge port, the feeding hopper 330 is connected to a first end of the feeding pipe 320, a connecting pipe 360 ​​is arranged at a second end of the feeding pipe 320, the connecting pipe 360 ​​extends into the feed hopper 210, and the screw 340 is connected to a first end of the feeding pipe 320. 0 is rotatably arranged in the feeding tube 320, the screw 340 rotates to lift the material in the feeding hopper 330 to the connecting tube 360, the motor 350 is arranged at the top of the feeding tube 320, and the motor 350 is connected to the screw 340; the control mechanism includes a sensor 410 and a controller 420, the sensor 410 is arranged in the feeding hopper 210, the sensor 410 is used to detect the material condition of the feeding hopper 210, the sensor 410 is electrically connected to the motor 350, the controller 420 is arranged in the fixing frame 310, and the controller 420 is electrically connected to the sensor 410 and the motor 350 respectively.

[0025] During the working process, the mixer 100 mixes the materials, and the mixed materials enter the hopper 330 from the discharge port to wait for subsequent automatic loading; when the sensor 410 detects that there is no material in the feed hopper 210 or the material is lower than the set value, the sensor 410 feeds back the information to the controller 420, and the controller 420 drives the motor 350 to work, so that the motor 350 drives the screw 340 to rotate, and the screw 340 lifts the material in the hopper 330 into the connecting pipe 360, and finally enters the feed hopper 210, so as to facilitate the operation of the extruder 200. The automatic feeding device for plastic particles described in the embodiment of the present application can realize automatic feeding of materials without manual operation, reduce labor intensity, and improve work efficiency.

[0026] It should be noted that the control method of the controller 420 is only a simple trigger control. Therefore, the control method of the controller 420 does not belong to the protection scope of this application and belongs to the prior art. This application mainly protects the connection relationship between the various components.

[0027] Reference Figure 1 In this embodiment, a fixing plate 220 is provided on the outer wall of the feed hopper 210, and a connecting plate 230 is provided on the fixing plate 220 extending toward the middle of the feed hopper 210, and the sensor 410 is provided on the connecting plate 230. By adopting the above mechanism, it is convenient to install the sensor 410. In this embodiment, a wire groove is vertically provided on the fixing plate 220, and the sensor 410 is provided with a wire, which is located in the wire groove, and the wire is connected to the controller 420. By adopting the above mechanism, the wire can be guided, and the structure is simple and the operation is easy.

[0028] Reference Figure 1 In some embodiments of the present application, the discharge port is provided at the bottom of the mixer 100, so that the material in the mixer 100 can be discharged from the discharge port under the action of gravity, without the need for other mechanisms to cooperate, with a simple structure, and reducing production costs. Further, the discharge port is provided with a discharge pipe 110, the discharge pipe 110 is provided with a discharge valve 120, and the controller 420 is electrically connected to the discharge valve 120. By providing the discharge valve 120, the discharge port can be discharged only when needed, and the controller 420 drives the discharge valve 120 to open or close the discharge pipe 110, without manual operation, with a simple structure and easy operation.

[0029] It is conceivable that the upper hopper 330 is provided with a weighing assembly, which is electrically connected to the discharge valve 120 and the controller 420. When discharging, the material in the upper hopper 330 is weighed by the weighing assembly. When the material in the upper hopper 330 reaches the weight required for production, the weighing assembly feeds back the information to the controller 420, and the controller 420 drives the discharge valve 120 to close the discharge pipe 110, so that quantitative discharging can be achieved, and then quantitative loading can be achieved, thereby improving the scale production level of the product and reducing the production cost.

[0030] Among them, the upper hopper 330 is set to an inverted triangle, and a feeding port is set at the bottom of the upper hopper 330, and the feeding pipe 320 is connected to the feeding port. By setting the upper hopper 330 to an inverted triangle, it is convenient to concentrate the materials at the bottom of the upper hopper 330, thereby improving the feeding efficiency. Specifically, the width of the upper hopper 330 is narrowest below the feeding port, and the width of the upper hopper 330 gradually widens as it extends outward from the bottom of the feeding port. Furthermore, the horizontal cross-section of the upper hopper 330 is a triangle or a trapezoid. The upper hopper 330 is set to a gradually widening triangle or trapezoid, with a larger opening at the top for convenient pouring of raw materials, and a narrower bottom, which is conducive to the concentration of materials near the feeding port for feeding through the screw 340.

[0031] Reference Figure 2 In some embodiments of the present application, the output shaft of the motor 350 is provided with a driving wheel 370, and the screw rod 340 is provided with a driven wheel 380, and the driving wheel 370 and the driven wheel 380 are connected by a belt 390. The motor 350 drives the driving wheel 370 to rotate, so that the driven wheel 380 drives the screw rod 340 to rotate, thereby lifting the material in the upper hopper 330 to the connecting pipe 360, and finally feeding it into the feed hopper 210, so as to realize automatic loading. By adopting the above mechanism, the occupied space can be reduced and the structure can be made reasonable and compact. It should be noted that the motor 350 and the screw rod 340 can also be directly connected through a coupling, or connected through a gear meshing transmission, and the present application does not limit this.

[0032] Reference Figure 1 and Figure 2 It is easy to understand that the bottom of the fixing frame 310 is provided with a roller 311, so that the fixing frame 310 can be moved easily. The roller 311 is provided with a brake. When the position of the fixing frame 310 is confirmed, the roller 311 is locked by the brake to lock the fixing frame 310, so as to prevent the fixing frame 310 from moving due to external force, thereby ensuring the stability and reliability of the equipment.

[0033] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0034] The embodiments of the present application are described in detail above in conjunction with the accompanying drawings, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present application.

Claims

1. Automatic feeding device for plastic particles, characterized in that: include: A mixer is provided with a discharge port; An extruder is provided with a feed hopper; A feeding mechanism, comprising a fixed frame, a feeding pipe, a feeding hopper, a screw and a motor, wherein the feeding pipe is tiltedly arranged on the fixed frame, the feeding hopper is located below the discharge port, the feeding hopper is connected to the first end of the feeding pipe, the second end of the feeding pipe is provided with a connecting pipe, the connecting pipe extends into the feeding hopper, the screw is rotatably arranged in the feeding pipe, the screw rotates to lift the material in the feeding hopper to the connecting pipe, the motor is arranged at the top end of the feeding pipe, and the motor is connected to the screw; The control mechanism includes a sensor and a controller. The sensor is arranged on the feed hopper, the sensor is used to detect the material condition of the feed hopper, the sensor is electrically connected to the motor, and the controller is arranged on the fixed frame, and the controller is electrically connected to the sensor and the motor respectively.

2. The automatic feeding device for plastic particles according to claim 1 is characterized in that: The outer wall of the feed hopper is provided with a fixing plate, the fixing plate is provided with a connecting plate extending toward the middle of the feed hopper, and the sensor is arranged on the connecting plate.

3. The automatic feeding device for plastic particles according to claim 2 is characterized in that: The fixing plate is vertically provided with a wire groove, the sensor is provided with a wire, the wire is located in the wire groove, and the wire is connected to the controller.

4. The automatic feeding device for plastic particles according to claim 1, characterized in that: The upper hopper is configured as an inverted triangle, a loading port is provided at the bottom of the upper hopper, and the loading pipe is connected to the loading port.

5. The automatic feeding device for plastic particles according to claim 4 is characterized in that: The upper hopper is narrowest below the upper material opening, and the upper hopper gradually widens as it extends outward from below the upper material opening.

6. The automatic feeding device for plastic particles according to claim 1, characterized in that: The discharge port is provided with a discharge pipe, the discharge pipe is provided with a discharge valve, and the controller is electrically connected to the discharge valve.

7. The automatic feeding device for plastic particles according to claim 6, characterized in that: The upper hopper is provided with a weighing assembly, and the weighing assembly is electrically connected to the discharge valve and the controller respectively.

8. The automatic feeding device for plastic particles according to claim 1, characterized in that: The output shaft of the motor is provided with a driving wheel, the screw rod is provided with a driven wheel, and the driving wheel and the driven wheel are connected through a belt transmission.