Carton creasing device for carton production
By designing a carton indentation device with adjustable direction indentation wheels and limit columns, the inefficiency problem caused by the single indentation direction in the prior art is solved, and the effect of automatically adjusting the indentation direction and carton limit is achieved, and the efficiency and safety of carton indentation are improved.
Patent Information
- Application Number
- CN202421545077.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-02
AI Technical Summary
The existing carton indentation devices are mostly in a single direction when indenting, which leads to the need for personnel to manually adjust the carton direction and perform secondary indentation when the indentation direction is different, which affects the processing efficiency.
A carton indentation device for carton production is designed, using an indentation wheel with adjustable direction and four limiting columns. Through the cooperation of the main linear motor, the secondary linear motor and the motor, the movement and angle adjustment of the indentation wheel are realized, and the carton is limited to fix the carton through an electric telescopic rod and a linear guide.
The device can automatically adjust the indentation direction, improve the efficiency of indentation of the carton, prevent the carton from falling, and collect the indented carton in the collection box through a pneumatic push rod, for easy subsequent processing.
Smart Images
Figure CN222858873U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carton creasing, in particular to a carton creasing device used for carton production. Background Art
[0002] Carton packaging refers to the packaging of products in paper boxes during the circulation process in order to protect the products, facilitate storage and transportation, and promote sales. Carton packaging is the most widely used packaging method. Different from wooden box packaging, woven bag packaging, cloth bag packaging, and plastic box packaging, carton packaging has the characteristics of easy material acquisition, light weight, easy printing, easy design and molding, and low cost. It is widely used in sales packaging and transportation packaging of goods. Existing cartons need to be indented during the production process to facilitate subsequent assembly and other processes. Today's indentation devices mostly indent in a single direction. In this way, when the indentation direction is different, personnel need to adjust the direction of the carton and indent the carton twice, which will affect the processing efficiency of the carton. For this reason, we propose a carton indentation device for carton production. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a carton creasing device for carton production. A creasing wheel with adjustable direction can be used to perform creasing processing on the carton surface in different directions. At the same time, four limit columns can effectively limit the carton. After the creasing processing is completed, the pneumatic push rod is started to collect the creasing cartons in the collection box to facilitate subsequent processing by personnel, which can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a carton creasing device for carton production, comprising a base frame and a creasing wheel;
[0005] Base frame: A fixing frame is provided on the rear side of the top surface, main linear motors are fixed on both sides of the bottom surface of the fixing frame, an electric push rod is provided on the bottom surface of the main linear motor mover seat, the bottom end of the electric push rod is connected to the stator at one end of the auxiliary linear motor, a support seat is provided on the bottom surface of the auxiliary linear motor mover seat, a motor is fixed inside the support seat, the top surface of the indentation wheel is connected to the output shaft of the motor, and a fixing unit is provided on the top surface of the base frame;
[0006] It also includes a controller, which is arranged on the front side of the top surface of the base frame. The input ends of the auxiliary linear motor, motor, main linear motor and electric push rod are electrically connected to the output end of the controller, and the input end of the controller is electrically connected to the output end of an external power supply.
[0007] Starting the electric push rod makes the creasing wheel fit the surface of the carton. The main linear motor and the auxiliary linear motor can drive the creasing wheel to move, and the motor can adjust the angle of the creasing wheel, thereby improving the efficiency of carton creasing.
[0008] Furthermore, the fixing unit includes a limit slot, a placement table, a limit column, an electric telescopic rod and a linear guide. The placement table is fixed on the top surface of the base frame, and the linear guide is evenly distributed on the top surface of the base frame. The top surface of the linear guide mover seat is provided with an electric telescopic rod, and the top of the electric telescopic rod is fixed with a limit column. The top surface of the placement table is evenly provided with a limit slot, and the limit slot is slidably connected to the limit column. The right side of the placement table is provided with a material picking unit, and the input ends of the electric telescopic rod and the linear guide are electrically connected to the output end of the controller. When the linear guide is started, the limit column slides inside the limit slot, thereby limiting and fixing the carton on the top surface of the placement table, thereby preventing the carton from falling during the indentation process, and the electric telescopic rod drives the limit column to rise and fall without affecting the subsequent paper unloading.
[0009] Furthermore, the material picking unit includes a pneumatic push rod, a push plate, a bracket, a placement rack and a collection box. The pneumatic push rod is fixed on the right side of the placement table, and a push plate is installed on the left end of the pneumatic push rod. The push plate is slidably connected to the through groove on the top surface of the placement table. The bracket is fixed on the left side of the base frame, and the top of the bracket is connected to the middle of the bottom surface of the placement rack. A collection box is placed inside the placement rack. The input end of the pneumatic push rod is electrically connected to the output end of the controller. Starting the pneumatic push rod drives the push plate to move, thereby pushing the carton on the top surface of the placement table into the collection box, which is convenient for subsequent unified processing.
[0010] Furthermore, the fixing unit also includes a mounting block, an anti-slip sleeve and a mounting groove. The mounting groove is opened on the outer side of the limiting column. The mounting block is fixed inside the anti-slip sleeve. The mounting block is plugged into the mounting groove accordingly. The mounting block and the mounting groove are clamped to fix the anti-slip sleeve, thereby increasing the stability of the carton fixation.
[0011] Furthermore, the material picking unit also includes a counting camera and an alarm light. The counting camera is fixed on the left side of the fixing frame, and the alarm light is installed on the left side of the placing frame. The input ends of the counting camera and the alarm light are electrically connected to the output ends of the controller. The counting camera can count the cartons after indentation, so that when the appropriate number is collected inside the collection box, the alarm light will light up to remind personnel to move them.
[0012] Furthermore, it also includes a lighting lamp, which is fixed on the rear side of the fixing frame. The input end of the lighting lamp is electrically connected to the output end of the controller. The lighting lamp can illuminate the surface of the carton, which makes it convenient for personnel to check the indentation of the carton.
[0013] Compared with the prior art, the beneficial effects of the utility model are: the carton creasing device used in carton production has the following advantages:
[0014] 1. By starting the electric push rod, the creasing wheel is fitted to the surface of the carton. The main linear motor and the auxiliary linear motor can drive the creasing wheel to move, and the motor can adjust the angle of the creasing wheel, thereby improving the efficiency of carton creasing.
[0015] 2. By starting the linear guide rail, the limit column slides inside the limit groove, thereby limiting and fixing the carton on the top of the placement table, thus preventing the carton from falling during the indentation process, and the electric telescopic rod drives the limit column to rise and fall without affecting the subsequent paper unloading.
[0016] 3. By starting the pneumatic push rod to drive the push plate to move, the cartons on the top of the table can be pushed into the collection box. The counting camera can count the cartons after indentation, so that when the appropriate number of cartons are collected in the collection box, the alarm light will light up to remind personnel to move them for subsequent unified processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the fixed unit of the utility model;
[0019] Figure 3 It is a partial enlarged structural schematic diagram of point A of the utility model.
[0020] In the figure: 1 base frame, 2 fixing unit, 21 limit slot, 22 placement table, 23 limit column, 24 electric telescopic rod, 25 linear guide, 26 mounting block, 27 anti-slip sleeve, 28 mounting slot, 3 material picking unit, 31 pneumatic push rod, 32 push plate, 33 bracket, 34 placement rack, 35 collection box, 36 counting camera, 37 alarm light, 4 fixing frame, 5 pair of linear motors, 6 support seat, 7 motor, 8 main linear motor, 9 indentation wheel, 10 electric push rod, 11 lighting lamp, 12 controller. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-3, this embodiment provides a technical solution: a carton creasing device for carton production, comprising a base frame 1 and a creasing wheel 9;
[0023] Base frame 1: A fixing frame 4 is provided on the rear side of the top surface, and main linear motors 8 are fixed on both sides of the bottom surface of the fixing frame 4. An electric push rod 10 is provided on the bottom surface of the mover seat of the main linear motor 8. The bottom end of the electric push rod 10 is connected to the stator at one end of the auxiliary linear motor 5. A support seat 6 is provided on the bottom surface of the mover seat of the auxiliary linear motor 5. A motor 7 is fixed inside the support seat 6. The top surface of the indentation wheel 9 is connected to the output shaft of the motor 7. A fixing unit 2 is provided on the top surface of the base frame 1. The fixing unit 2 includes a limiting groove 21, a placing table 22, a limiting column 23, an electric telescopic rod 24 and a linear guide 25. The placing table 22 is fixed on the top surface of the base frame 1. The linear guides 25 are evenly distributed on the top surface of the base frame 1. The top surface of the mover seat of the linear guide 25 is provided There is an electric telescopic rod 24, a limit column 23 is fixed at the top of the electric telescopic rod 24, and a limit groove 21 is evenly arranged on the top surface of the placement table 22. The limit groove 21 is slidably connected to the limit column 23. A material picking unit 3 is arranged on the right side of the placement table 22. The input end of the electric telescopic rod 24 and the linear guide 25 is electrically connected to the output end of the controller 12. When the linear guide 25 is started, the limit column 23 slides inside the limit groove 21, thereby limiting and fixing the carton on the top surface of the placement table 22, so as to prevent the carton from falling during the indentation process. The electric telescopic rod 24 drives the limit column 23 to rise and fall, which will not affect the subsequent paper unloading. The fixing unit 2 also includes a mounting block 26, an anti-slip sleeve 27 and a mounting groove 28, the mounting groove 28 is opened on the outer side of the limiting column 23, and the anti-slip sleeve 27 is fixed with a mounting block 26 inside. The mounting block 26 is plugged into the mounting groove 28, and the mounting block 26 is clamped with the mounting groove 28 to fix the anti-slip sleeve 27, thereby increasing the stability of the carton fixation. The material taking unit 3 includes a pneumatic push rod 31, a push plate 32, a bracket 33, a placement rack 34 and a collection box 35. The pneumatic push rod 31 is fixed to the right side of the placement table 22, and a push plate 32 is installed on the left end of the pneumatic push rod 31. The push plate 32 is slidably connected to the through groove on the top surface of the placement table 22. The bracket 33 is fixed to the left side of the base frame 1, and the top of the bracket 33 is connected to the middle of the bottom surface of the placement rack 34. The inside of the placement rack 34 A collection box 35 is placed, and the input end of the pneumatic push rod 31 is electrically connected to the output end of the controller 12. The pneumatic push rod 31 is started to drive the push plate 32 to move, so that the carton on the top surface of the placement table 22 is pushed into the collection box 35, which is convenient for subsequent unified processing. The material picking unit 3 also includes a counting camera 36 and an alarm light 37. The counting camera 36 is fixed on the left side of the fixing frame 4, and the alarm light 37 is installed on the left side of the placement frame 34. The input ends of the counting camera 36 and the alarm light 37 are electrically connected to the output end of the controller 12. The counting camera 36 can count the cartons after indentation, so that when a suitable number of cartons are collected inside the collection box 35, the alarm light 37 is turned on to remind personnel to carry them;
[0024] Among them, it also includes a controller 12, which is arranged on the front side of the top surface of the base frame 1, and the input ends of the auxiliary linear motor 5, the motor 7, the main linear motor 8 and the electric push rod 10 are electrically connected to the output end of the controller 12, and the input end of the controller 12 is electrically connected to the output end of the external power supply. When the electric push rod 10 is started, the creasing wheel 9 is fitted with the surface of the carton, the main linear motor 8 and the auxiliary linear motor 5 can drive the creasing wheel 9 to move, and the motor 7 can adjust the angle of the creasing wheel 9, so as to improve the efficiency of carton creasing. It also includes a lighting lamp 11, which is fixed on the rear side surface inside the fixed frame 4, and the input end of the lighting lamp 11 is electrically connected to the output end of the controller 12. The lighting lamp 11 can illuminate the surface of the carton, which is convenient for personnel to check the creasing of the carton.
[0025] The working principle of the carton creasing device for carton production provided by the utility model is as follows: first, the linear guide 25 is started to adjust the position of the limit column 23 according to the specifications of the carton, and the carton is placed on the top surface of the placement table 22. The electric push rod 10 is started to make the creasing wheel 9 fit with the surface of the carton. The main linear motor 8 and the auxiliary linear motor 5 can drive the creasing wheel 9 to move, and the motor 7 can adjust the angle of the creasing wheel 9, thereby improving the efficiency of carton creasing. After the creasing is completed, the electric telescopic rod 24 drives the limit column 23 to descend, and at the same time, the pneumatic push rod 31 is started to drive the push plate 32 to move, thereby pushing the carton on the top surface of the placement table 22 into the collection box 35. The counting camera 36 is set to count the cartons after creasing, so that when the appropriate number of cartons is collected in the collection box 35, the alarm light 37 is turned on to remind personnel to carry out handling and subsequent processing, and the lighting lamp 11 can illuminate the surface of the carton, which is convenient for personnel to check the creasing of the carton.
[0026] It is worth noting that the controller 12 disclosed in the above embodiment uses the model S7-200, and the counting camera 36 can be freely configured according to the actual application scenario. It is recommended to use the counting camera model DFM 61BUC02-ML, the alarm light 37 can use the alarm light model DWS301A, and the lighting lamp 11 can use the lighting lamp model XQS-XTD-3048. The controller 12 controls the electric telescopic rod 24, the electric push rod 10, the pneumatic push rod 31, the main linear motor 8, the auxiliary linear motor 6, the linear guide 25, the motor 7, the counting camera 36, the alarm light 37 and the lighting lamp 11 to work using the commonly used methods in the prior art.
[0027] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A carton creasing device for carton production, characterized in that: It comprises a base frame (1) and a creasing wheel (9); Base frame (1): A fixing frame (4) is provided on the rear side of the top surface, a main linear motor (8) is fixed on both sides of the bottom surface of the fixing frame (4), an electric push rod (10) is provided on the bottom surface of the mover seat of the main linear motor (8), the bottom end of the electric push rod (10) is connected to the stator at one end of the auxiliary linear motor (5), a support seat (6) is provided on the bottom surface of the mover seat of the auxiliary linear motor (5), a motor (7) is fixed inside the support seat (6), the top surface of the indentation wheel (9) is connected to the output shaft of the motor (7), and a fixing unit (2) is provided on the top surface of the base frame (1); The invention further comprises a controller (12), wherein the controller (12) is arranged on the front side of the top surface of the base frame (1), the input ends of the auxiliary linear motor (5), the motor (7), the main linear motor (8) and the electric push rod (10) are electrically connected to the output end of the controller (12), and the input end of the controller (12) is electrically connected to the output end of an external power supply.
2. The carton creasing device for carton production according to claim 1, characterized in that: The fixing unit (2) comprises a limiting groove (21), a placing table (22), a limiting column (23), an electric telescopic rod (24) and a linear guide rail (25); the placing table (22) is fixed on the top surface of the base frame (1); the linear guide rail (25) is evenly distributed on the top surface of the base frame (1); the top surface of the moving seat of the linear guide rail (25) is provided with an electric telescopic rod (24); the top end of the electric telescopic rod (24) is fixed with a limiting column (23); the top surface of the placing table (22) is evenly provided with limiting grooves (21); the limiting grooves (21) are slidably connected to the limiting column (23); the right side surface of the placing table (22) is provided with a material taking unit (3); the input ends of the electric telescopic rod (24) and the linear guide rail (25) are electrically connected to the output end of the controller (12).
3. The carton creasing device for carton production according to claim 2, characterized in that: The material taking unit (3) comprises a pneumatic push rod (31), a push plate (32), a bracket (33), a placement rack (34) and a collection box (35); the pneumatic push rod (31) is fixed on the right side of the placement table (22); the push plate (32) is installed on the left end of the pneumatic push rod (31); the push plate (32) is slidably connected to the through groove on the top surface of the placement table (22); the bracket (33) is fixed on the left side of the base frame (1); the top end of the bracket (33) is connected to the middle part of the bottom surface of the placement rack (34); the collection box (35) is placed inside the placement rack (34); the input end of the pneumatic push rod (31) is electrically connected to the output end of the controller (12).
4. The carton creasing device for carton production according to claim 2, characterized in that: The fixing unit (2) further comprises a mounting block (26), an anti-slip sleeve (27) and a mounting groove (28); the mounting groove (28) is arranged on the outer side surface of the limiting column (23); the mounting block (26) is fixed inside the anti-slip sleeve (27); the mounting block (26) is plugged into the mounting groove (28) in correspondence.
5. The carton creasing device for carton production according to claim 3, characterized in that: The material taking unit (3) further comprises a counting camera (36) and an alarm light (37); the counting camera (36) is fixed on the left side of the fixing frame (4); the alarm light (37) is installed on the left side of the placing frame (34); the input ends of the counting camera (36) and the alarm light (37) are electrically connected to the output end of the controller (12).
6. The carton creasing device for carton production according to claim 1, characterized in that: It also comprises a lighting lamp (11), the lighting lamp (11) being fixed on the rear side inside the fixing frame (4), and the input end of the lighting lamp (11) being electrically connected to the output end of the controller (12).