All-cotton cool and sweat-refreshing knitted fabric

Through the double-sided air layer structure and cotton-woven cotton yarn structure of the all-cotton cool-sweat knitted fabric, the moisture and comfort problems of conventional cotton fabric clothing under high temperature and humid conditions are solved, and the effect of sweat and comfort of the fabric is achieved.

CN222858930UActive Publication Date: 2025-05-13SHENZHEN PURCOTTON TECH
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Patent Information

Application Number
CN202421514491.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-05-13
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

Under high temperature and humid conditions in summer, conventional cotton fabric clothing has poor moisture conductivity, which makes the fabric close to the skin, which makes the moisture feel obvious, feel uncomfortable in body, and may catch a cold, affecting health. Although the existing moisture-guiding process can reduce the sticky feeling, it will lead to a decrease in the skin-friendliness, create a stuffy feeling, and greatly reduce the comfort.

Method used

The cotton-cool and sweat-sweat knitted fabric is adopted. Through the double-sided air layer structure of the inner layer, the middle layer and the outer layer, the outer layer is set as a cotton-woven cotton structure, including a water-repellent inner core and a hydrophilic surface layer. The intermediate layer is used to guide wet, and sweat is guided to the outer layer and quickly absorbed and evaporated through the hydrophilic surface layer, so that the water-repellent inner core remains dry.

Benefits of technology

It realizes the characteristics of both sweat and comfort, reduces sweat and sticks to the skin, enhances the contact coolness of the fabric, and ensures the comfort of the fabric.

✦ Generated by Eureka AI based on patent content.

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Abstract

An all-cotton cool-feeling sweat-refreshing knitted fabric comprises an inner layer, a middle layer and an outer layer, and the inner layer and the outer layer form a double-face air layer structure through the middle layer. The yarn of the outer layer is of a cotton-in-cotton structure and comprises a water-repellent inner core and a hydrophilic surface layer, the middle layer is used for connecting the inner layer and the outer layer and conducting moisture, and the hydrophilic surface layer is used for absorbing and rapidly evaporating water stains so that the water-repellent inner core can be kept dry and comfortable. According to the all-cotton cool and sweat-refreshing knitted fabric, the inner layer and the outer layer form a double-sided air layer structure through the middle layer, so that the air permeability of the fabric is improved; the inner core of the outer layer yarn is water-repellent, the surface layer is hydrophilic, the middle layer can guide sweat of the inner layer to the outer layer, and the sweat is quickly absorbed and evaporated through the hydrophilic surface layer, so that the water-repellent inner core is kept dry, the fabric is not wet through, the condition that the sweat adheres to the skin is reduced, the contact cool feeling of the fabric is improved, and meanwhile the comfort of the fabric is guaranteed.
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Description

Technical Field

[0001] The present application relates to the field of clothing fabrics, and in particular to a pure cotton cool and sweat-relieving knitted fabric. Background Art

[0002] As we all know, in the hot and humid conditions of summer, it is very easy to sweat a lot when commuting or doing light outdoor activities. Conventional cotton fabric clothing has good moisture absorption properties but poor moisture conduction properties. After sweating a lot, the fabric will stick to the skin, the feeling of wetness is very obvious, and the body feels uncomfortable. At the same time, you may catch a cold and affect your health.

[0003] In the prior art, a one-way moisture conduction process is generally used to make the skin-contacting surface water-repellent and the non-skin-contacting surface hydrophilic. At the same time, a small moisture conduction channel is left on the skin-contacting surface to allow sweat to be conducted to the non-skin-contacting surface, which can reduce the sticky feeling to a certain extent.

[0004] Among the above technologies, the existing moisture conduction process will cause new problems. After the skin-contacting surface is made water-repellent, the skin affinity decreases, the human body will feel stuffy when wearing it, and the wearing comfort is greatly reduced. Utility Model Content

[0005] The present application provides a pure cotton cool sweat-removing knitted fabric, so that the fabric has the characteristics of both sweat-removing and comfort.

[0006] According to one aspect of the present application, an embodiment provides a pure cotton cool sweat-removing knitted fabric, comprising an inner layer, a middle layer and an outer layer, wherein the inner layer and the outer layer form a double-sided air layer structure through the middle layer;

[0007] The yarn of the outer layer is arranged as a cotton-packaged cotton structure, including a water-repellent inner core and a hydrophilic surface layer, the middle layer is used to connect the inner layer and the outer layer and to conduct moisture, and the hydrophilic surface layer is used to absorb and quickly evaporate water marks to keep the water-repellent inner core dry.

[0008] In another embodiment, the inner layer is woven from high-twist yarn, and the outer layer is woven from low-twist yarn.

[0009] In another embodiment, the outer layer is woven from super soft yarn.

[0010] In another embodiment, the yarn count of the yarn used in the fabric ranges from 50S / 1 to 100S / 1, and the yarn count of the yarn used in the outer layer is not greater than the yarn count of the yarn used in the inner layer.

[0011] In another embodiment, the middle layer uses ultra-fine stretch yarn to form an air layer between the inner layer and the outer layer.

[0012] In another embodiment, the middle layer is spandex.

[0013] In another embodiment, the weight of the yarn used in the fabric is 160g / ㎡-220g / ㎡.

[0014] In another embodiment, the spandex yarn count used in the middle layer is 20d-40d.

[0015] In another embodiment, the middle layer is connected to the inner layer and the outer layer by a double-sided tuck knitting process.

[0016] In another embodiment, the inner layer, the middle layer and the outer layer are finished with liquid ammonia to improve the moisture conductivity of the yarn and enhance the cool touch feeling of the fabric.

[0017] According to the all-cotton cool and sweat-removing knitted fabric of the above embodiment, the inner layer and the outer layer form a double-sided air layer structure through the middle layer, which improves the air permeability of the fabric; the inner core of the outer yarn is water-repellent and the surface layer is hydrophilic, and the middle layer can conduct the sweat of the inner layer to the outer layer and quickly absorb and evaporate through the hydrophilic surface layer, so that the water-repellent inner core remains dry, reducing the condition of sweat sticking to the skin, improving the cool contact feeling of the fabric while ensuring the comfort of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of a pure cotton cool sweat-removing knitted fabric in an embodiment;

[0019] Figure 2 Schematic diagram of the cross section of the outer yarn in one embodiment.

[0020] Reference numerals: 1, inner layer; 2, middle layer; 3, outer layer; 31, water-repellent inner core; 32, hydrophilic surface layer. DETAILED DESCRIPTION

[0021] The present application is further described in detail below by specific embodiments in conjunction with the accompanying drawings. Wherein similar elements in different embodiments adopt associated similar element numbers. In the following embodiments, many detailed descriptions are intended to enable the present application to be better understood. However, those skilled in the art can easily recognize that some of the features can be omitted in different situations, or can be replaced by other elements, materials, and methods. In some cases, some operations related to the present application are not shown or described in the specification, in order to avoid the core part of the present application being overwhelmed by too much description, and for those skilled in the art, it is not necessary to describe these related operations in detail, and they can fully understand the related operations based on the description in the specification and the general technical knowledge in the art.

[0022] In addition, the features, operations or characteristics described in the specification can be combined in any appropriate manner to form various implementations, and the operation steps involved in each embodiment can also be replaced or adjusted in order in a manner that is obvious to those skilled in the art. Therefore, the specification and drawings are only for the purpose of clearly describing a certain embodiment, and do not mean that the composition and / or order are necessary.

[0023] The serial numbers of the components in this document, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The "connection" and "coupling" mentioned in this application, unless otherwise specified, include direct and indirect connections (couplings).

[0024] In the hot and humid conditions of summer, it is very easy to sweat a lot when commuting or doing light outdoor activities. Conventional cotton fabric clothing has good moisture absorption properties but poor moisture conduction properties. After sweating a lot, the fabric will stick to the skin, the feeling of wetness is very obvious, and the body feels uncomfortable. At the same time, you may catch a cold and affect your health.

[0025] In the prior art, a one-way moisture conduction process is generally adopted to make the skin-contacting surface water-repellent and the non-skin-contacting surface hydrophilic. At the same time, a part of fine moisture conduction channels is left on the skin-contacting surface to allow sweat to be conducted to the non-skin-contacting surface, which can reduce the sticky feeling to a certain extent; however, the current moisture conduction process will cause new problems. After the skin-contacting surface is made water-repellent, the skin-affinity will decrease, the human body will feel stuffy when wearing it, and the wearing comfort will be greatly reduced.

[0026] The present application provides a pure cotton cool and sweat-removing knitted fabric, the skin-contacting side is close to the skin, which is more comfortable, and the non-skin-contacting side is not close to the skin, which is cooler. The fabric is woven to form a double-sided air layer structure, so that the fabric has the characteristics of both sweat-removing and comfort.

[0027] Please refer to Figure 1 and Figure 2 In one embodiment, a pure cotton cool and sweat-removing knitted fabric is provided, including an inner layer 1, an intermediate layer 2 and an outer layer 3. The inner layer 1 and the outer layer 3 form a double-sided air layer structure through the intermediate layer 2; the yarn of the outer layer 3 is set to a cotton-cotton structure, including a water-repellent inner core 31 and a hydrophilic surface layer 32. The intermediate layer 2 is used to connect the inner layer 1 and the outer layer 3 and conduct moisture, and the hydrophilic surface layer 32 is used to absorb and quickly evaporate water marks to keep the water-repellent inner core 31 dry.

[0028] Furthermore, the inner layer 1 is the skin-contacting surface and is woven with strong twist yarn, the outer layer 3 is the non-skin-contacting surface and is woven with low twist yarn, the middle layer 2 is made of ultra-fine stretch yarn, and a double-sided loop weaving process is used to connect the inner layer 1 and the outer layer 3 for moisture conduction, so that an air layer is formed between the inner layer 1 and the outer layer 3.

[0029] The all-cotton cool and sweat-removing knitted fabric in the embodiment of the present application has an inner layer 1 and an outer layer 3 forming a double-sided air layer structure through the middle layer 2, which improves the air permeability of the fabric; the outer layer 3 has a water-repellent inner core and a hydrophilic surface layer, and the middle layer 2 can conduct sweat from the inner layer 1 to the outer layer 3 and quickly absorb and evaporate it through the hydrophilic surface layer 32, so that the water-repellent inner core 31 remains dry, the fabric will not get wet, the condition of sweat sticking to the skin is reduced, the cool contact feeling of the fabric is improved while ensuring the comfort of the fabric.

[0030] Among them, strong-twist yarn has good dimensional stability and small shrinkage after washing. There is no need to worry about shrinkage after washing for clothing or other textiles made of fabrics woven from strong-twist yarn. Strong-twist yarn has good gloss and feels very smooth and comfortable. It is more suitable for making skin-contact fabrics without causing harm to the skin. It also has better air permeability and moisture resistance. Fabrics woven from low-twist yarn are super soft and absorbent. The softness of low-twist yarn fabrics not only improves the wearing comfort, but also increases the fluffiness of the fabric, making it excellent in sweat absorption.

[0031] In the embodiment of the present application, in order to meet the requirements of non-stickiness and wearing comfort at the same time, two yarns with different twists are used, with strong-twist yarns sticking to the skin and low-twist yarns not sticking to the skin. The structure adopts a double-sided air layer structure, the skin-touching surface of the inner layer 1 is entirely woven with strong-twist yarns, and the non-skin-touching surface of the outer layer 3 is woven with low-twist yarns, and they are connected in the middle by an ultra-fine elastic yarn. Liquid ammonia is also used in the post-finishing process to further improve the moisture conduction performance of the yarn and enhance the cool contact feeling of the fabric. Finally, the skin-stickiness of the fabric can be controlled within 3cn, and the cool contact feeling can reach above 0.26J / (cm〃s).

[0032] In another embodiment, the outer layer 3 is woven from super soft yarn, and the yarn is processed through super soft spinning technology, so that the yarn is softer, smoother and more comfortable after processing.

[0033] Furthermore, the length of a yarn weighing 1 gram that can be pulled out is called the number of yarns. Generally speaking, the larger the number of yarns, the thinner the yarn. High-count yarns are generally yarns with a high count of 40 or more. In the embodiment of the present application, the fabric yarn adopts high-count yarns. Specifically, the yarn count range of the yarn used for the fabric is 50S / 1-100S / 1, and the yarn count of the yarn used for the outer layer 3 is not greater than the yarn count of the yarn used for the inner layer 1, that is, the yarn count of the non-skin-contacting surface of the outer layer 3 can be the same as the yarn count of the skin-contacting surface of the inner layer 1, and the touch of the inner and outer layers 3 is the same, or the yarn count of the non-skin-contacting surface of the outer layer 3 is less than the yarn count of the skin-contacting surface of the inner layer 1, and the outer layer 3 feels rougher than the inner layer 1.

[0034] The embodiment of the present application uses yarns with higher counts, so its weaving density is higher, the fabric is more delicate, soft and comfortable, and can reduce the discomfort caused by friction when in contact with the skin; and the high-count yarn fabric has a thin fabric line and fits the skin more closely, and has very good skin-friendliness; at the same time, the weaving method of the high-count yarn allows air to circulate between the fabrics, thereby effectively maintaining transparent breathability and further improving comfort.

[0035] Furthermore, the middle layer 2 is made of spandex yarn. Under standard conditions, the fiber fineness is generally defined by the weight of 9000-meter-long fibers. In the embodiment of the present application, spandex yarn with a count of 20d-40d is used to weave the middle layer 2. Spandex yarn has extremely high elasticity and recovery, can withstand great stretching and compression, and has good air permeability and poor moisture absorption. As the middle layer 2, spandex yarn is used to further enhance the elasticity and recovery of the fabric, and at the same time facilitates moisture conduction to allow moisture to evaporate quickly, thereby improving the coolness and comfort of the fabric.

[0036] In the embodiment of the present application, in order to further ensure the cool feeling, sweat-relief and comfort of the fabric, the cotton selection requirements are: length is 36mm-37mm, strength is not less than 40cn / dtex, micronaire value is within 3.7-4.2, and impurity content is within 2.2%; yarn process parameters: yarn count range: 50-100S / 1, the spinning process adopts combed compact spinning; strong twist yarn process: British twist coefficient is 4.8-7.6, breaking strength ≥18cN / tex, and hairiness value H≤3.2; super soft yarn process: British twist coefficient is 2.8-3.3, breaking strength is greater than or equal to 14.5cN / tex, and hairiness value H≥5.0; the overall gram weight range of the fabric is 160g / ㎡-220g / ㎡, that is, the gram weight per square meter of the fabric in this embodiment is 160g-220g.

[0037] After the fabric is woven, it is post-finished, first through the scouring and bleaching pre-treatment process, flat drying, and then through the knitting liquid ammonia treatment, liquid flow dyeing, shaping, calendering and pre-shrinking. The knitting liquid ammonia process: machine speed: 20-25m / min, liquid ammonia temperature: -34℃, upper blanket temperature of the cloth feeding unit: 110℃, lower blanket temperature of the cloth feeding unit: 110℃, upper reaction zone temperature: 60℃, lower reaction zone temperature: 50℃, upper blanket temperature of the cloth out: 100℃, lower blanket temperature of the cloth out: 100℃, liquid ammonia tank tension: 50N, drying tank tension: 40N, evaporation tank tension: 40N.

[0038] Please refer to Tables 1 and 2, and the finished fabrics made in the embodiments of the present application were tested. The technical requirements for performance evaluation of moisture absorption and quick-drying and dilution and perspiration discharge before and after washing meet the national standards. Please refer to Table 3, and the calculated contact coolness coefficient also meets the national standards. Therefore, the finished fabric does have the performance of instant coolness on contact.

[0039]

[0040]

[0041] Table 1

[0042]

[0043] Table 2

[0044]

[0045] Table 3

[0046] The finished fabric made by the embodiment of the present application was tested, please refer to Table 4. According to the test standard, when the stickiness to skin is ≤3.0, it can be determined that the fabric is not sticky to the skin, and when the contact coolness coefficient is ≥0.15, it can be determined that the fabric has a cool contact feeling. From the test results, the fabric obtained after the above process is not sticky to the skin and has a cool feeling.

[0047] sample Weight g / m2 Adhesion Contact coolness coefficient J / (cm〃s) Sample 1 160 2.5 0.26 Sample 2 220 2.8 0.27

[0048] Table 4

[0049] The above specific examples are used to illustrate the present invention, which are only used to help understand the present invention and are not intended to limit the present invention. For those skilled in the art of the present invention, some simple deductions, deformations or substitutions can be made based on the idea of ​​the present invention.

Claims

1. A pure cotton cool sweat-removing knitted fabric, characterized in that: It comprises an inner layer (1), a middle layer (2) and an outer layer (3), wherein the inner layer (1) and the outer layer (3) form a double-sided air layer structure through the middle layer (2); The yarn of the outer layer (3) is arranged as a cotton-in-cotton structure, comprising a water-repellent inner core (31) and a hydrophilic surface layer (32); the middle layer (2) is used to connect the inner layer (1) and the outer layer (3) and to conduct moisture; the hydrophilic surface layer (32) is used to absorb and quickly evaporate water marks, so as to keep the water-repellent inner core (31) dry.

2. The all-cotton cool and sweat-removing knitted fabric according to claim 1, characterized in that: The inner layer (1) is woven from strongly twisted yarn, and the outer layer (3) is woven from low-twisted yarn.

3. The all-cotton cool and sweat-removing knitted fabric according to claim 2, characterized in that: The outer layer (3) is woven from super soft yarn.

4. The all-cotton cool and sweat-removing knitted fabric according to claim 1, characterized in that: The yarn count of the fabric is in the range of 50S / 1-100S / 1, and the yarn count of the outer layer (3) is not greater than the yarn count of the inner layer (1).

5. The all-cotton cool and sweat-removing knitted fabric according to claim 1, characterized in that: The middle layer (2) is made of ultra-fine elastic yarn, so that an air layer is formed between the inner layer (1) and the outer layer (3).

6. The all-cotton cool and sweat-removing knitted fabric according to claim 5, characterized in that: The middle layer (2) is spandex.

7. The cool and sweat-removing cotton knitted fabric according to claim 6, characterized in that: The weight of the yarn used for the fabric is 160g / ㎡-220g / ㎡.

8. The all-cotton cool and sweat-removing knitted fabric according to claim 6, characterized in that: The yarn count of the spandex yarn used in the middle layer (2) is 20d-40d.

9. The all-cotton cool sweat-removing knitted fabric according to claim 1, characterized in that: The middle layer (2) is connected to the inner layer (1) and the outer layer (3) by using a double-sided tuck knitting process.

10. The all-cotton cool and sweat-removing knitted fabric according to any one of claims 1 to 9, characterized in that: The inner layer (1), the middle layer (2) and the outer layer (3) are treated with liquid ammonia to improve the moisture conduction performance of the yarn and enhance the cool touch feeling of the fabric.