One-to-two embossing unit capable of being switched at any time
By designing one-to-two embossing units that can be switched at any time, the problem of insufficient flexibility of the embossing rollers of the existing embossing machines is solved, and the embossing patterns are switched at any time is realized, which improves the flexibility and efficiency of producing diversified products.
Patent Information
- Application Number
- CN202422043856.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The embossing rollers of existing embossing machines are not flexible enough to adjust the embossing pattern in real time, resulting in limited flexibility in the production of diversified products.
A one-to-two embossing unit that can be switched at any time is designed, including a frame, a first flower roller and a second flower roller. The first flower roller and a second flower roller are rotatably connected inside the frame, equipped with an optical roller and a gap adjustment slider. The optical roller can be displaced and adjusted according to needs.
It realizes the switching of embossing patterns at any time, is easy to use and low cost, and improves the flexibility and efficiency of the embossing machine when producing diversified products.
Smart Images

Figure CN222859092U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of embossing machines, in particular to a one-to-two embossing unit which can be switched at any time. Background Art
[0002] The embossing machine is a mechanical equipment used in the process of technological processing. It mainly pressurizes the material placed on a specific mold through mechanical, hydraulic or ultrasonic means. Under the action of pressure, the contact part between the material surface and the mold is deformed, thereby pressing out the desired pattern, design or texture.
[0003] The current design of embossing machines has limitations, mainly due to the lack of flexibility of the embossing rollers. Once the embossing pattern needs to be changed during production, the user cannot adjust the existing rollers in real time, but must replace the entire embossing roller. This operation is not only cumbersome and time-consuming, but also increases production costs and downtime, limiting the flexible application and efficiency of the embossing machine in the production of diversified products. Therefore, there is still room for improvement in the structure. Utility Model Content
[0004] The purpose of the utility model is to provide a pair of two embossing units which can be switched at any time, so as to solve the problems raised in the above background technology.
[0005] To achieve the above object, the utility model provides the following technical solution: a pair of two embossing units that can be switched at any time, comprising a frame, a first embossing roller and a second embossing roller, wherein the first embossing roller and the second embossing roller are rotatably connected inside the frame;
[0006] Smooth roller, which is rotatably connected inside the frame and plays the role of smoothing the convexities on the surface of the material inside the frame;
[0007] The gap adjustment slider is slidably connected inside the frame and plays a role in adjusting the positions of the first pattern roller and the second pattern roller in the frame.
[0008] Preferably, the smooth roller is located between the first flower roller and the second flower roller, and the diameter of the smooth roller is slightly larger than that of the first flower roller and the second flower roller.
[0009] Preferably, the gap adjustment sliders are provided in two groups, which are respectively located between the first pattern roller and the smooth roller and between the smooth roller and the second pattern roller.
[0010] Preferably, a dust collecting pan is fixedly connected to the inside of the frame, and two groups of dust collecting pans are provided and symmetrically arranged on both sides of the inside of the frame.
[0011] Preferably, the front end of the frame is fixedly connected to a first oil cylinder, the rear end of the frame is fixedly connected to a second oil cylinder, the first oil cylinder corresponds to the first flower roller, and the second oil cylinder corresponds to the second flower roller.
[0012] Preferably, brushes are rotatably connected inside the frame, and two groups of brushes are provided and symmetrically arranged inside the frame, and the two groups of brushes are respectively arranged on the top of the first flower roller and the second flower roller.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The utility model proposes a pair of two embossing units that can be switched at any time, comprising a frame, a first pattern roller and a second pattern roller, wherein the first pattern roller and the second pattern roller are rotatably connected inside the frame; a smooth roller, which is rotatably connected inside the frame and plays a role in smoothing out protrusions on the surface of the material inside the frame; a gap adjustment slider, which is slidably connected inside the frame and plays a role in adjusting the positions of the first pattern roller and the second pattern roller inside the frame; the smooth roller can be displaced as needed to switch the embossing pattern at any time according to production needs, and has the advantages of easy use and low cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described below in conjunction with the accompanying drawings:
[0016] Figure 1 It is a side cross-sectional view of a one-to-two embossing unit of the utility model that can be switched at any time;
[0017] Figure 2 It is a front view of a one-to-two embossing unit of the utility model which can be switched at any time.
[0018] As shown in the figure: 1. Frame; 2. Brush; 3. First pattern roller; 4. Smooth roller; 5. Second pattern roller; 6. First oil cylinder; 7. Second oil cylinder; 8. Dust collecting plate; 9. Gap adjustment slider. DETAILED DESCRIPTION
[0019] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in combination with the accompanying drawings by way of examples.
[0020] It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
[0021] In addition, in the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0022] In the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. However, if it is indicated as a direct connection, it means that the two connected bodies are not connected through an intermediate structure, but are connected to form a whole only through a connecting structure. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
[0023] In the present utility model, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.
[0024] Embodiment 1
[0025] See also Figure 1 to Figure 2 The utility model provides a technical solution: a pair of two embossing units that can be switched at any time, including a frame 1, a first flower roller 3 and a second flower roller 5, the frame 1 is rotatably connected with the first flower roller 3 and the second flower roller 5; a smooth roller 4, the smooth roller 4 is rotatably connected to the inside of the frame 1, and plays a role in smoothing the protrusions on the surface of the material in the frame 1; a gap adjustment slider 9, the gap adjustment slider 9 is slidably connected to the inside of the frame 1, and plays a role in adjusting the positions of the first flower roller 3 and the second flower roller 5 in the frame 1; the smooth roller 4 can be displaced as needed to switch the embossing pattern at any time according to production needs, and has the advantages of easy use and low cost.
[0026] Embodiment 2
[0027] On the basis of the first embodiment, the smooth roller 4 is located between the first flower roller 3 and the second flower roller 5, and the diameter of the smooth roller 4 is slightly larger than the first flower roller 3 and the second flower roller 5;
[0028] The gap adjustment sliders 9 are provided in two groups, which are respectively located between the first pattern roller 3 and the smooth roller 4 and between the smooth roller 4 and the second pattern roller 5;
[0029] The front end of the frame 1 is fixedly connected to a first oil cylinder 6, and the rear end of the frame 1 is fixedly connected to a second oil cylinder 7, the first oil cylinder 6 corresponds to the first flower roller 3, and the second oil cylinder 7 corresponds to the second flower roller 5;
[0030] When in use, the printed patterns on the surfaces of the first flower roller 3 and the second flower roller 5 are different. The first oil cylinder 6 pushes the first flower roller 3 to perform longitudinal displacement inside the frame 1. When the first oil cylinder 6 pushes the first flower roller 3 and the corresponding gap adjustment slider 9 to move upward, the second flower roller 5 contacts the light roller 4. When the light roller 4 rotates, it drives the second flower roller 5 to rotate. The light roller 4 smoothes the cloth to be printed, and then the cloth is printed by the second flower roller 5. When the embossing shape needs to be adjusted, the first oil cylinder 6 retracts, driving the first flower roller 3 and the corresponding gap adjustment slider 9 to reset downward. Synchronously, the second oil cylinder 7 pushes the second flower roller 5 and the corresponding gap adjustment slider 9 to move upward inside the frame 1. At this time, the first flower roller 3 contacts the light roller 4, and the light roller 4 smoothes the cloth to be printed, and then the cloth is printed by the first flower roller 3, completing the entire adjustment process.
[0031] Embodiment 3
[0032] On the basis of the first embodiment, a dust collecting pan 8 is fixedly connected to the inside of the frame 1, and two groups of dust collecting pans 8 are provided and symmetrically arranged on both sides of the inside of the frame 1;
[0033] The frame 1 is rotatably connected with a brush 2, and the brush 2 is provided with two groups and symmetrically arranged inside the frame 1, and the two groups of brushes 2 are respectively arranged on the top of the first pattern roller 3 and the second pattern roller 5;
[0034] The brush 2 can sweep the fabric fibers on the surfaces of the first pattern roller 3 and the second pattern roller 5, and the swept fabric fibers are collected in the corresponding dust collecting tray 8 to prevent the fibers from affecting the subsequent printing quality.
[0035] A person skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention, including the claims, is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0036] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.
Claims
1. A one-to-two embossing unit that can be switched at any time, comprising a frame (1), a first embossing roller (3) and a second embossing roller (5), characterized in that: A first pattern roller (3) and a second pattern roller (5) are rotatably connected inside the frame (1); A smooth roller (4), the smooth roller (4) is rotatably connected to the inside of the frame (1), and plays a role in smoothing out protrusions on the surface of the material in the frame (1); A gap adjustment slider (9) is slidably connected to the inside of the frame (1) and plays a role in adjusting the positions of the first pattern roller (3) and the second pattern roller (5) in the frame (1).
2. A one-to-two embossing unit that can be switched at any time according to claim 1, characterized in that: The smooth roller (4) is located between the first flower roller (3) and the second flower roller (5), and the diameter of the smooth roller (4) is slightly larger than that of the first flower roller (3) and the second flower roller (5).
3. A one-to-two embossing unit that can be switched at any time according to claim 1, characterized in that: The gap adjustment sliders (9) are provided in two groups, which are respectively located between the first pattern roller (3) and the smooth roller (4) and between the smooth roller (4) and the second pattern roller (5).
4. The one-to-two embossing unit that can be switched at any time according to claim 1, characterized in that: A dust collecting pan (8) is fixedly connected to the inside of the frame (1), and two groups of dust collecting pans (8) are provided and are symmetrically arranged on both sides of the inside of the frame (1).
5. The one-to-two embossing unit that can be switched at any time according to claim 1, characterized in that: The front end of the frame (1) is fixedly connected to a first oil cylinder (6), and the rear end of the frame (1) is fixedly connected to a second oil cylinder (7); the first oil cylinder (6) corresponds to the first flower roller (3), and the second oil cylinder (7) corresponds to the second flower roller (5).
6. The one-to-two embossing unit that can be switched at any time according to claim 1, characterized in that: A brush (2) is rotatably connected inside the frame (1), and two groups of brushes (2) are symmetrically arranged inside the frame (1). The two groups of brushes (2) are respectively arranged on the top of the first pattern roller (3) and the second pattern roller (5).