Battery replacing frame and battery replacing vehicle

By introducing guide fixtures, drive units and exhaust units into the battery swap frame, the battery and frame are easily damaged, inconvenient to fix and low installation efficiency, and stable installation and efficient removal of the battery pack is achieved.

CN222859263UActive Publication Date: 2025-05-13SHANGHAI RONGHE ZHIDIAN NEW ENERGY CO LTD
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Patent Information

Application Number
CN202421925882.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-05-13
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The batteries and frames in the existing battery swap frame are prone to damage, the battery is inconvenient to fix, and the battery installation efficiency is low.

Method used

The battery swap frame design is adopted, including a main frame, longitudinal beam, transverse beam, guide fixing member, drive unit, fixing unit and exhaust unit. The battery pack is prevented from being offset by the guide fixing member and guide groove. The driving unit drives the fixing unit to fix the battery pack, and the exhaust unit realizes rapid storage to remove the battery pack.

Benefits of technology

Effectively prevent the offset and friction of the battery pack during pick-up and placement, improve the installation efficiency of the battery pack, extend the service life of the mounting parts and guide fixtures, and simplify the removal process of the battery pack.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a battery replacing frame and a battery replacing vehicle, and belongs to the field of electric vehicles. The battery replacement frame comprises a main body frame and battery packs, and further comprises longitudinal beams and transverse beams which are detachably connected to the main body frame, and a plurality of accommodating spaces are formed between the longitudinal beams and the transverse beams and used for accommodating the battery packs; the guide fixing parts are detachably connected between the two adjacent groups of longitudinal beams in the vertical direction and used for positioning the battery pack, driving units and fixing units are arranged in the guide fixing parts, and the driving units can drive the fixing units to rotate towards one side of the battery pack and are used for fixing the battery pack; the air leakage unit is arranged on the transverse beam, and a connecting pipe is communicated between the air leakage unit and the fixing unit; the utility model can overcome the problems that the battery and the frame are easy to damage, the battery is inconvenient to fix and the battery installation efficiency is low.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric vehicles, and in particular to a battery replacement frame and a battery replacement vehicle. Background Art

[0002] Electric vehicles refer to vehicles that use onboard power as power, use motors to drive wheels, and comply with various requirements of road traffic and safety regulations. As their impact on the environment is relatively small compared to traditional vehicles, their prospects are widely optimistic. Their working principle is mainly to drive the motor to rotate after the current in the battery is regulated by the power regulator, and then drive the car through the power transmission system. With the continuous development of electric vehicles, in order to solve the problem of difficult and slow charging, some electric vehicles will achieve continuous power output by directly replacing batteries, and a battery replacement framework is required in this process.

[0003] At present, the battery installation methods of the battery swap frame mainly include side-mounted and top-mounted. After the top-mounted battery is installed, it is difficult to replace the battery, and the upper equipment and battery need to be removed to remove the lower battery. The existing side-mounted type is mainly achieved by pushing the battery into the frame. First, when taking and placing the battery, the friction between the battery and the frame is large, which can easily damage the battery and the frame. In addition, during the pushing process, the battery may be offset, which is not convenient for battery fixation. The battery fixation is also cumbersome and the installation efficiency is low. Utility Model Content

[0004] The purpose of the utility model is to solve the problems in the prior art that batteries and frames are easily damaged, batteries are inconvenient to fix, and batteries have low installation efficiency, and to propose a battery replacement frame and a battery replacement vehicle.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The battery exchange frame includes a main frame and a battery pack, and also includes: a longitudinal beam and a transverse beam detachably connected to the main frame, a plurality of accommodating spaces are formed between the longitudinal beams and the transverse beams for placing the battery pack; a guide fixing member detachably connected between two adjacent groups of the longitudinal beams in the vertical direction, for positioning the battery pack, wherein a driving unit and a fixing unit are arranged inside the guide fixing member, and the driving unit can drive the fixing unit to rotate toward one side of the battery pack, so as to fix the battery pack; an air leakage unit is arranged on the transverse beam, and a connecting pipe is connected between the air leakage unit and the fixing unit.

[0007] In order to facilitate the adjustment of the spacing between devices and improve the applicability of the equipment, preferably, the longitudinal beam is located between the main frames on both sides, the transverse beam is located between the two groups of main frames on the same side, and the longitudinal beam and the transverse beam are perpendicular to each other and evenly distributed on the side walls of the main frame.

[0008] In order to ensure the stability of battery pack installation, preferably, a guide groove is provided on the side where the guide fixing members are close to each other, and inclined surfaces are symmetrically provided on the side where the guide fixing members are close to the guide groove, and the inclined surfaces are relatively inclined on the side close to the battery pack.

[0009] In order to reduce the friction between the mounting part and the guide groove when the battery pack is taken and placed, the driving unit further includes a groove opened on the side of the guide fixing part close to the bottom of the guide groove, and a compression cylinder is symmetrically fixedly connected inside the groove, and a trapezoidal block slidably connected to the groove is fixedly connected to one end of the compression cylinder close to the guide groove, and a first spring is fixedly connected between the trapezoidal block and the bottom of the groove, wherein the groove is located at the center position of the guide fixing part, and the groove is connected to the guide groove, and the side of the trapezoidal block close to the guide groove is symmetrically inclined, and the first spring is sleeved on the compression cylinder.

[0010] In order to facilitate fixing the solar panel on the equipment, further, the fixing unit includes a mounting groove symmetrically opened on the side of the guide fixing member close to the guide groove, an elastic cylinder is fixedly connected to the inner wall of the mounting groove, a movable part is fixedly connected to the output end of the elastic cylinder, a tooth plate is fixedly connected to the side of the movable part close to the guide groove, a limiting plate is rotatably connected to the side of the mounting groove close to the tooth plate, a gear meshing with the tooth plate is fixedly connected to the axis of the limiting plate, wherein the mounting groove is located above the groove, and the groove is located at the center of the two groups of mounting grooves, and the input end of the elastic cylinder and the output end of the compression cylinder are connected through a pipeline.

[0011] To facilitate the removal of the battery pack, the deflation unit further includes a compression chamber opened inside the transverse beam, a second spring is fixedly connected to a side of the compression chamber close to the guide fixing piece, a piston tightly fitted to an inner wall of the compression chamber is fixedly connected to the end of the second spring, a pressing block slidably connected to the transverse beam is fixedly connected to a side of the piston away from the second spring, wherein the connecting tube is fixedly connected to a side of the transverse beam away from the pressing block, and the connecting tube is connected to the compression chamber, and an air pressure valve is connected to the output end of the elastic cylinder, and the air pressure valve is connected to an end of the connecting tube away from the transverse beam.

[0012] In order to facilitate the installation of the battery pack and reduce the friction between the battery pack and the device, further, mounting pieces are symmetrically arranged on the side walls of the battery pack, the size of the mounting pieces is smaller than the size of the guide grooves, and the size of the battery pack matches the size between two adjacent groups of guide fixing pieces.

[0013] A battery-swapping vehicle, comprising a battery-swapping frame as described above.

[0014] Compared with the prior art, the utility model provides a battery swapping frame and a battery swapping vehicle, which have the following beneficial effects:

[0015] 1. The battery exchange frame can prevent the battery pack from shifting during placement and removal through guide fixtures and guide grooves, which not only facilitates the subsequent installation of the battery pack, but also avoids friction between the battery pack and the equipment, thereby reducing the probability of damage to the battery pack and greatly improving the installation efficiency of the battery pack.

[0016] 2. The battery exchange frame can use the driving unit to enable the battery pack to drive the fixing unit to fix the battery pack under the action of its own gravity, thereby greatly improving the installation efficiency of the battery pack. At the same time, the driving unit can increase a reverse force on the battery pack, thereby reducing the friction between the mounting parts and the guide groove, extending the service life of the mounting parts and the guide fixing parts, and can fix battery packs within a certain size range, thereby improving the applicability of the equipment.

[0017] 3. The battery exchange frame can realize the rapid storage of the fixed unit through the air release unit to facilitate the removal of the battery pack, thereby ensuring the stability of the battery pack on the equipment and improving the speed of removing the battery pack.

[0018] The parts not involved in the device are the same as the existing technology or can be implemented by using the existing technology. The utility model can overcome the problems that the battery and the frame are easily damaged, the battery is inconvenient to fix, and the battery installation efficiency is low. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic structural diagram of the battery replacement frame proposed in the utility model.

[0020] Figure 2 This is a partial structural schematic diagram of the battery replacement frame proposed in the utility model.

[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the guide fixing parts in the battery replacement frame proposed in the utility model.

[0022] Figure 4 This is a schematic diagram of the cross-sectional structure of the transverse beam in the battery exchange frame proposed in the utility model.

[0023] Figure 5 The battery replacement framework proposed by the utility model Figure 3 Schematic diagram of the structure of part A in .

[0024] In the figure: 1. connecting pipe, 2. main frame; 3. longitudinal beam; 4. transverse beam; 5. guide fixing member; 6. inclined plane; 7. guide groove; 8. battery pack; 9. mounting member; 10. groove; 11. compression cylinder; 12. trapezoidal block; 13. first spring; 14. mounting groove; 15. elastic cylinder; 16. movable member; 17. tooth plate; 18. limit plate; 19. gear; 20. air pressure valve; 21. compression chamber; 22. second spring; 23. piston; 24. pressing block. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0026] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0027] Example:

[0028] Reference Figure 1-Figure 5 The battery replacement frame includes a main frame 2 and a battery pack 8, and also includes: a longitudinal beam 3 and a transverse beam 4 detachably connected to the main frame 2, and a plurality of accommodating spaces are formed between the longitudinal beam 3 and the transverse beam 4 for placing the battery pack 8; a guide fixing member 5 detachably connected between two adjacent groups of longitudinal beams 3 in the vertical direction, for positioning the battery pack 8, wherein a driving unit and a fixing unit are arranged inside the guide fixing member 5, and the driving unit can drive the fixing unit to rotate toward one side of the battery pack 8, so as to fix the battery pack 8; a venting unit arranged on the transverse beam 4, and a connecting pipe 1 is connected between the venting unit and the fixing unit.

[0029] Reference Figure 1 The longitudinal beam 3 is located between the main frames 2 on both sides, the longitudinal beam 3 is located between the two groups of main frames 2 on the same side, and the longitudinal beam 3 and the transverse beam 4 are perpendicular to each other and evenly distributed on the side walls of the main frame 2. The size of the longitudinal beam 3 and the transverse beam 4 and the connection method between the main frame 2 are not limited here. The staff can adjust it according to the size of the battery pack 8. The longitudinal beam 3 and the transverse beam 4 and the main frame 2 can be fixed by bolts, reinforcing ribs, etc.

[0030] Reference Figure 1-Figure 2A guide groove 7 is provided on the side where the guide fixing members 5 are close to each other, and a slope 6 is symmetrically provided on the side of the guide fixing member 5 close to the guide groove 7, and the slope 6 is relatively inclined on the side close to the battery pack 8. The inclination angle of the slope 6 is not limited here, and can be adjusted according to the actual weight, shape, etc. of the battery pack 8, as long as it can be ensured that even if the battery pack 8 is offset, it can be corrected by the slope 6.

[0031] Reference Figure 2-Figure 3 The driving unit includes a groove 10 opened on one side of the guide fixing member 5 near the bottom of the guide groove 7, and a compression cylinder 11 is symmetrically fixedly connected inside the groove 10. A trapezoidal block 12 slidably connected to the groove 10 is fixedly connected to one end of the compression cylinder 11 near the guide groove 7, and a first spring 13 is fixedly connected between the trapezoidal block 12 and the bottom of the groove 10, wherein the groove 10 is located at the center position of the guide fixing member 5, and the groove 10 is connected to the guide groove 7. The side of the trapezoidal block 12 near the guide groove 7 is symmetrically inclined, and the first spring 13 is sleeved on the compression cylinder 11. The inclination angles on both sides of the trapezoidal block 12 are the same, so that the staff can take and place the battery pack 8 through any side of the main frame 2. The specific structure of the compression cylinder 11 can refer to the technical solution in the prior art, and technicians in this field can know it, so it will not be repeated here.

[0032] Reference Figure 3 and Figure 5 The fixing unit includes a mounting groove 14 symmetrically opened on the side of the guide fixing member 5 close to the guide groove 7, an elastic cylinder 15 is fixedly connected to the inner wall of the mounting groove 14, a movable part 16 is fixedly connected to the output end of the elastic cylinder 15, a toothed plate 17 is fixedly connected to the side of the movable part 16 close to the guide groove 7, a limiting plate 18 is rotatably connected to the side of the mounting groove 14 close to the toothed plate 17, a gear 19 meshing with the toothed plate 17 is fixedly connected to the axis of the limiting plate 18, wherein the mounting groove 14 is located above the groove 10, and the groove 10 is located at the center of the two groups of mounting grooves 14, the input end of the elastic cylinder 15 is connected to the output end of the compression cylinder 11 through a pipeline, and the way in which the elastic cylinder 15 and the compression cylinder 11 are connected through a pipeline is a conventional means in the prior art, so it is not shown in the drawings, while the elastic cylinder 15 has the function of a traditional cylinder, it can also achieve automatic resetting when it is not affected by air pressure.

[0033] Reference Figure 1 , Figure 4 and Figure 5The air release unit includes a compression chamber 21 opened inside the transverse beam 4, a second spring 22 is fixedly connected to a side of the compression chamber 21 close to the guide fixing member 5, a piston 23 tightly fitted to the inner wall of the compression chamber 21 is fixedly connected to the end of the second spring 22, and a pressing block 24 slidably connected to the transverse beam 4 is fixedly connected to the side of the piston 23 away from the second spring 22, wherein the connecting pipe 1 is fixedly connected to the side of the transverse beam 4 away from the pressing block 24, and the connecting pipe 1 is connected to the compression chamber 21, and the output end of the elastic cylinder 15 is connected to the air pressure valve 20, and the air pressure valve 20 is connected to the end of the connecting pipe 1 away from the transverse beam 4. The specific structure of the air pressure valve 20 can refer to the technical solution in the prior art, and those skilled in the art can know it and will not be repeated here. When the air pressure valve 20 is subjected to a certain air pressure, it will be in an open state.

[0034] Reference Figure 2 The side walls of the battery pack 8 are symmetrically provided with mounting members 9 , the size of the mounting members 9 is smaller than the size of the guide groove 7 , and the size of the battery pack 8 matches the size between two adjacent groups of guide fixing members 5 .

[0035] The battery-swapping vehicle includes the battery-swapping framework mentioned above.

[0036] In the utility model, when taking and placing the battery pack 8, in the initial state, the limit plate 18 is received in the mounting groove 14 under the action of the elastic cylinder 15, and the mounting part 9 of the battery pack 8 is aligned with the guide groove 7 and pushed inward. During the pushing process, no friction is generated between the battery pack 8 and the device, and its main friction force comes from the mounting part 9 and the inner wall of the guide groove 7, which can effectively prevent the battery pack 8 from being damaged during the taking and placing process; when the mounting part 9 contacts the trapezoidal block 12, as the battery pack 8 is pushed, the mounting part 9 will press down the trapezoidal block 12, compress the compression cylinder 11, and the gas inside it will enter the elastic cylinder 15 through the pipeline, and drive the elastic cylinder 15 to extend outward, and at the same time drive the movable part 16 and the tooth plate 17 to move synchronously, and under the action of the gear 19, drive the limit plate 18 to the guide groove 7, the other side of the mounting member 9 can be blocked. It needs to be explained that at this time, although the limit plate 18 on the other side also rotates toward the guide groove 7, due to the obstruction of the mounting member 9 in the corresponding direction, the limit plate 18 will not be completely rotated to the guide groove 7. When the battery pack 8 is rotated between the two sets of limit plates 18, the limit plates 18 on both sides can fix the mounting member 9; when the battery pack 8 needs to be taken out, the pressing block 24 is pressed to discharge the gas in the compression chamber 21 to the air pressure valve 20 through the connecting pipe 1, so that the air pressure valve 20 is in an open state. At this time, the air pressure in the elastic cylinder 15 is discharged through the air pressure valve 20 and shrinks to the initial position at the same time, thereby driving the limit plate 18 to rotate to the mounting groove 14, and then the battery pack 8 can be taken out, and each battery pack 8 can be independently taken and placed.

[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A battery replacement frame, comprising a main frame (2) and a battery pack (8), characterized in that: Also includes: A longitudinal beam (3) and a transverse beam (4) detachably connected to the main frame (2), wherein a plurality of accommodating spaces are formed between the longitudinal beam (3) and the transverse beam (4) for accommodating the battery pack (8); A guide fixing member (5) detachably connected between two adjacent groups of longitudinal beams (3) in a vertical direction, for positioning the battery pack (8), Wherein, a driving unit and a fixing unit are arranged inside the guide fixing member (5), and the driving unit can drive the fixing unit to rotate toward one side of the battery pack (8) so as to fix the battery pack (8); A gas relief unit is arranged on the transverse beam (4), and a connecting pipe (1) is connected between the gas relief unit and the fixing unit.

2. The battery replacement frame according to claim 1, characterized in that: The longitudinal beam (3) is located between the main frames (2) on both sides, the longitudinal beam (3) is located between two groups of main frames (2) on the same side, and the longitudinal beam (3) and the transverse beam (4) are perpendicular to each other and evenly distributed on the side walls of the main frames (2).

3. The battery replacement frame according to claim 1, characterized in that: A guide groove (7) is provided on one side of the guide fixing members (5) close to each other, and an inclined surface (6) is symmetrically provided on one side of the guide fixing members (5) close to the guide groove (7), and the inclined surface (6) is relatively inclined on the side close to the battery pack (8).

4. The battery replacement frame according to claim 3, characterized in that: The driving unit comprises a groove (10) formed on one side of the guide fixing member (5) close to the bottom of the guide groove (7); a compression cylinder (11) is symmetrically fixedly connected inside the groove (10); a trapezoidal block (12) slidably connected to the groove (10) is fixedly connected to one end of the compression cylinder (11) close to the guide groove (7); a first spring (13) is fixedly connected between the trapezoidal block (12) and the bottom of the groove (10); The groove (10) is located at the center of the guide fixing member (5), and the groove (10) is connected to the guide groove (7). The side of the trapezoidal block (12) close to the guide groove (7) is symmetrically inclined, and the first spring (13) is sleeved on the compression cylinder (11).

5. The battery replacement frame according to claim 4, characterized in that: The fixing unit comprises a mounting groove (14) symmetrically arranged on a side of the guide fixing member (5) close to the guide groove (7); an elastic cylinder (15) is fixedly connected to the inner wall of the mounting groove (14); a movable member (16) is fixedly connected to the output end of the elastic cylinder (15); a toothed plate (17) is fixedly connected to the side of the movable member (16) close to the guide groove (7); a limiting plate (18) is rotatably connected to the side of the mounting groove (14) close to the toothed plate (17); a gear (19) meshing with the toothed plate (17) is fixedly connected to the axis of the limiting plate (18); The mounting groove (14) is located above the groove (10), and the groove (10) is located at the center of the two groups of mounting grooves (14), and the input end of the elastic cylinder (15) and the output end of the compression cylinder (11) are connected through a pipeline.

6. The battery replacement frame according to claim 5, characterized in that: The air release unit comprises a compression chamber (21) opened inside the transverse beam (4); a second spring (22) is fixedly connected to a side of the compression chamber (21) close to the guide fixing member (5); a piston (23) tightly fitted to an inner wall of the compression chamber (21) is fixedly connected to an end of the second spring (22); a pressing block (24) slidably connected to the transverse beam (4) is fixedly connected to a side of the piston (23) away from the second spring (22); The connecting tube (1) is fixedly connected to a side of the transverse beam (4) away from the pressing block (24), and the connecting tube (1) is connected to the compression chamber (21); the output end of the elastic cylinder (15) is connected to a pneumatic valve (20), and the pneumatic valve (20) is connected to an end of the connecting tube (1) away from the transverse beam (4).

7. The battery replacement frame according to claim 3, characterized in that: The side walls of the battery pack (8) are symmetrically provided with mounting members (9), the size of the mounting members (9) being smaller than the size of the guide groove (7), and the size of the battery pack (8) matching the size between two adjacent groups of guide fixing members (5).

8. A battery-changing vehicle, characterized in that: Comprising a battery exchange frame as described in any one of claims 1 to 7.