Discharging device for multiple layers of crystal balls

By designing a symmetrical first discharge channel and a second discharge channel on both sides of the top and bottom in the discharge device of the multi-layer crystal ball, combined with the feeding structure and driving device, the problems of low discharge efficiency and multi-directional discharge demand of the existing discharge device are solved, and efficient and uniform material outflow is achieved.

CN222860152UActive Publication Date: 2025-05-13XIAN LE JIAN KANG KE JI (GUANG DONG) YOU XIAN GONG SI
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Patent Information

Application Number
CN202421610641.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-05-13
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The discharge device of existing multi-layer crystal balls has low discharge efficiency and cannot meet the demand for multi-direction discharge, resulting in increased clogging and waiting time.

Method used

A multi-layer crystal ball discharge device is designed, including a first discharge channel and a second discharge channel. The first discharge channel is symmetrically arranged around the storage silo, and the second discharge channel is arranged at the top and bottom of the storage silo, combining the top material structure and the driving device to ensure smooth flow of materials.

Benefits of technology

Through the multi-directional discharge and the discharge channels on both sides of the top and bottom, the discharge efficiency is significantly improved, blockage and waiting time is reduced, and the uniform and continuous outflow of the material is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of discharging devices, in particular to a multilayer crystal ball discharging device which comprises first discharging channels, second discharging channels and a storage bin, the first discharging channels are symmetrically arranged on the periphery of the storage bin, and the second discharging channels are arranged at the top and the bottom of the storage bin. The second discharging channels are arranged at the top and the bottom of the storage bin, the discharging flexibility and efficiency are further improved, the top discharging channel is used for rapidly releasing crystal balls on the upper layer or in a specific area, the bottom discharging channel ensures that the crystal balls at the bottom can be smoothly discharged, discharging difficulty caused by accumulation is avoided, and the service life of the crystal balls is prolonged. Wherein the first discharging channels are symmetrically arranged on the periphery of the storage bin, the layout facilitates simultaneous discharging of crystal balls from multiple directions, and compared with only one conventional discharging channel, blockage and waiting time caused by a single discharging channel can be reduced, so that the overall discharging efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of discharging devices, in particular to a discharging device for multi-layer crystal balls. Background Art

[0002] Multilayer crystal spheres refer to materials that are wrapped in multilayer crystal sphere structures through specific technology, thereby protecting these materials from the influence of the external environment and ensuring that they remain active or effective when they reach the target location. During the crystal sphere molding process, the inner layer of the material cannot directly contact the outside world due to its efficacy and particularity. At this time, the inner layer of the material needs to be separated from the outside world through a discharge channel. There is only one conventional discharge channel, which cannot meet current needs, and the discharge efficiency is too low. Therefore, a discharge device for multilayer crystal spheres is urgently needed. Utility Model Content

[0003] In order to solve the above problems, the utility model provides a multi-layer crystal ball discharging device.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A discharge device for multi-layer crystal balls comprises: a first discharge channel, a second discharge channel and a storage bin, wherein the first discharge channel is symmetrically arranged around the storage bin, and the second discharge channel is arranged at the top and bottom of the storage bin.

[0006] A second discharge channel is set at the top and bottom of the storage bin to further increase the flexibility and efficiency of discharge. The second discharge channel on the top is used to quickly release the crystal balls in the upper layer or specific area, while the second discharge channel on the bottom ensures that the crystal balls at the bottom can also be discharged smoothly, avoiding discharge difficulties caused by accumulation.

[0007] The first discharge channel is symmetrically arranged around the storage bin. This layout is conducive to the simultaneous discharge of crystal balls from multiple directions, reducing the blockage and waiting time that may be caused by a single discharge channel, thereby improving the overall discharge efficiency.

[0008] Preferably, it further includes a lifting material structure, which is arranged on the inner walls of the first discharge channel and the second discharge channel, and includes a top plate and a top rod, the top plate is provided with a groove, the top rod is vertically connected to the top plate, and the top rod extends along a side away from the groove.

[0009] Preferably, a driving device is further included, and an output shaft of the driving device abuts against the groove.

[0010] Through the abutment between the output end of the driving device and the groove, the lifting structure can push the material in the channel upward or forward by mechanical force or air pressure, effectively avoiding the retention or accumulation of materials in the channel, thereby promoting the smooth flow of materials.

[0011] During the conveying process, materials may cause channel blockage due to factors such as shape, size, humidity, etc. The existence of the material lifting structure can detect and deal with the blockage in time, reducing downtime and reduced production efficiency caused by blockage.

[0012] Preferably, a heat-insulating layer is provided in the first discharge channel and the second discharge channel.

[0013] The insulation layer can effectively reduce the impact of the external environment on the temperature of the material in the conveying channel, so that the material maintains a relatively stable temperature during the conveying process. This is especially important for temperature-sensitive soft capsule crystal ball products, which can avoid product quality degradation or failure due to temperature changes.

[0014] Stable material temperature helps to optimize the production process of soft capsule crystal ball products, improve production efficiency and product quality. During the preparation of soft capsules, if the temperature of the gelatin solution can be kept stable, problems such as pilling failure or increased defective rate caused by temperature fluctuations can be reduced.

[0015] Preferably, it further comprises a shell, wherein the shell is provided with a feed inlet and a discharge outlet.

[0016] The discharge port is used for the discharge of the second discharge channel. Multiple discharge ports allow materials to be discharged from the housing at the same time, which can significantly improve production efficiency, especially when a large amount of material needs to be processed or a quick response to production needs is required. Multiple discharge ports can work in parallel, reducing waiting time and making the production process smoother.

[0017] Preferably, it further comprises a connecting plate, which is connected to the inner wall of the outer shell, and is provided with a plurality of through holes, and the first discharge channel and the storage bin are detachably connected to the connecting plate.

[0018] The detachable connection design makes the installation of the first discharge channel and the storage bin easier and faster. During the equipment installation process, each component can be directly connected to the connection plate without complicated fixing steps, which improves the installation efficiency.

[0019] The detachable connection design makes the installation of the first discharge channel and the storage bin easier and faster. During the equipment installation process, each component can be directly connected to the connection plate without complicated fixing steps, which improves the installation efficiency. Since the first discharge channel and the storage bin are detachably connected to the connection plate, different sizes or different numbers of first discharge channels can be replaced according to different production requirements or product specifications. This design improves the flexibility and adaptability of the equipment and can meet diverse production needs.

[0020] Preferably, the shell protrudes toward a side away from the connecting plate.

[0021] The raised design of the shell may make the material encounter fewer obstacles during the flow process, thereby reducing the flow resistance. This helps the material pass through the discharge channel more smoothly and improves the discharge efficiency.

[0022] The raised outer shell can reduce the accumulation and retention of materials in the channel, ensuring that the materials can flow out evenly and continuously. This is of great significance for maintaining the continuity and stability of the production line.

[0023] Preferably, the first discharge channels include at least four.

[0024] Multiple discharge channels can process materials in parallel, significantly improving the processing capacity and efficiency of the production line. Compared with a single or a few discharge channels, this design can complete the material conveying and discharge process faster.

[0025] When other links in the production line are moving at a faster speed, multiple discharge channels can ensure that materials will not accumulate in front of these links, reducing waiting time and improving overall production efficiency.

[0026] Even if one discharge channel fails, other channels can continue to work, ensuring the continuity and stability of the production line. This design reduces the risk of full line shutdown due to a single failure.

[0027] Preferably, the conveyor belt can be flexibly adjusted according to the layout and needs of the production line to adapt to different production environments and process requirements.

[0028] The pipeline can maintain good sealing when transporting materials, reducing leakage and contamination of materials during the transportation process.

[0029] The chute usually consists of several parts with a relatively simple structure and is easy to install and disassemble.

[0030] By setting up a variety of feeding channels, the flexibility and application range of the discharging device are provided.

[0031] Preferably, the outlets of the first discharge channel are arranged equidistantly in a circle.

[0032] The circular and equidistantly arranged outlets ensure that materials are evenly discharged from each channel, avoiding material accumulation or sparseness caused by uneven outlet positions. This arrangement helps to reduce material deviations during the output process, making the amount of material received by each channel closer, thereby improving the uniformity of overall production.

[0033] The beneficial effects of the utility model are:

[0034] The present application further increases the flexibility and efficiency of material discharging by providing a second discharging channel at the top and bottom of the storage bin. The top discharging channel may be used to quickly release the crystal balls in the upper layer or a specific area, while the bottom discharging channel ensures that the crystal balls at the bottom can also be discharged smoothly, avoiding the difficulty of discharging caused by accumulation.

[0035] The first discharge channel is symmetrically arranged around the storage bin. This layout is conducive to the simultaneous discharge of crystal balls from multiple directions. Compared with the conventional one, this application can reduce the blockage and waiting time caused by a single discharge channel, thereby improving the overall discharge efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 This is a schematic diagram of the overall structure of the discharging device in a specific embodiment of the utility model;

[0037] Figure 2 This is a schematic diagram of the housing structure of the discharging device in a specific embodiment of the utility model;

[0038] Figure 3 It is a schematic diagram of the top material structure in a specific embodiment of the utility model.

[0039] Explanation of the accompanying figures: 1. First discharge channel; 2. Storage bin; 3. Second discharge channel; 4. Connecting plate; 5. Feed inlet; 6. Shell; 7. Discharge port; 8. Top plate; 9. Top rod; 10. Groove. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0041] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0042] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0043] Example 1

[0044] refer to Figure 1 As shown, a discharge device for multi-layer crystal balls includes: a first discharge channel 1, a second discharge channel 3 and a storage bin 2, wherein the first discharge channel 1 is symmetrically arranged around the storage bin 2, and the second discharge channel 3 is arranged at the top and bottom of the storage bin 2.

[0045] A second discharge channel 3 is provided at the top and bottom of the storage bin 2, which further increases the flexibility and efficiency of the discharge. The top discharge channel may be used to quickly release the crystal balls in the upper layer or a specific area, while the bottom discharge channel ensures that the crystal balls at the bottom can also be discharged smoothly, thus avoiding discharge difficulties caused by accumulation.

[0046] The first discharge channel 1 is symmetrically arranged around the storage bin 2. This layout is conducive to the simultaneous discharge of crystal balls from multiple directions, reducing the blockage and waiting time that may be caused by a single discharge channel, thereby improving the overall discharge efficiency.

[0047] Specifically, in this embodiment, the number of first feed channels is 4 and the outlets of the first discharge channel 1 are arranged equidistantly in a circle. The outlets of the first discharge channel 1 are arranged equidistantly in a circle. The 4 discharge channels can process materials in parallel, which significantly improves the processing capacity and efficiency of the production line. Compared with a single or a few discharge channels, this design can complete the material transportation and discharge process faster.

[0048] When other links on the production line are moving at a faster speed, the four discharge channels can ensure that materials will not accumulate in front of these links, reducing waiting time and improving overall production efficiency.

[0049] Even if one discharge channel fails, other channels can continue to work, ensuring the continuity and stability of the production line. This design reduces the risk of full line shutdown due to a single failure.

[0050] The circular and equidistantly arranged outlets ensure that materials are evenly discharged from each channel, avoiding material accumulation or sparseness caused by uneven outlet positions. This arrangement helps to reduce material deviations during the output process, making the amount of material received by each channel closer, thereby improving the uniformity of overall production.

[0051] In some other embodiments, the number of the first discharge channels 1 can be any value within a reasonable range, and the outlet positions of the first discharge channels 1 can be arbitrarily set.

[0052] refer to Figure 2 As shown, a lifting structure is provided on the inner walls of the first discharge channel 1 and the second discharge channel 3, and the lifting structure includes a top plate 8 and a top rod 9. The top plate 8 is provided with a groove 10. The top rod 9 is vertically connected to the top plate 8. The top rod 9 extends along a side away from the groove 10, and the output shaft of the driving device abuts against the groove 10.

[0053] Through the abutment between the output end of the driving device and the groove 10, the lifting structure can push the material in the channel upward or forward by mechanical force or air pressure, effectively avoiding the retention or accumulation of the material in the channel, thereby promoting the smooth flow of the material.

[0054] During the conveying process, materials may cause channel blockage due to factors such as shape, size, humidity, etc. The existence of the material lifting structure can detect and deal with the blockage in time, reducing downtime and reduced production efficiency caused by blockage.

[0055] Preferably, the ejector structure may further include a guiding device, which provides guidance and support for moving parts such as the ejector rod 9 to ensure its stability and accuracy during movement.

[0056] In some other embodiments, the guide device may include a linear guide rail, a guide sleeve, a guide bearing, etc.

[0057] Example 2

[0058] refer to Figure 1 As shown, in this embodiment, the shape of the first discharge channel 1 and the second discharge channel 3 is set to be a pipeline. Pipeline transportation can continuously transport materials at a higher speed, avoiding repeated loading and unloading links in traditional transportation methods, thereby significantly improving transportation efficiency. The pipeline transportation system can usually realize automated operation, reduce manual intervention, and further improve transportation efficiency.

[0059] Compared with other modes of transportation, the initial investment cost of pipeline equipment is usually lower. During pipeline transportation, materials flow in the pipeline by gravity or pressure, reducing additional energy consumption.

[0060] In some other embodiments, the first discharge channel 1 and the second discharge channel 3 may include any one of a conveyor belt and a chute.

[0061] Example 3

[0062] Preferably, in the present embodiment, a stirring structure may be further provided in the first discharge channel 1 and the second discharge channel 3, wherein the stirring structure comprises a stirring shaft, stirring blades and a driving device.

[0063] The stirring shaft is the component that supports and drives the stirring blades to rotate. The stirring function is achieved by the drive of the motor. The driving device includes a motor, a reducer and other components. The motor drives the reducer to reduce the speed and increase the torque, which is then transmitted to the stirring shaft.

[0064] The stirring structure can continuously mix the materials to ensure that the materials are evenly distributed during the conveying process. The stirring structure can break the lumps and agglomerations in the materials by continuously stirring the materials to prevent the materials from being blocked in the conveying channel. The stirring structure can accelerate the mixing and reaction process of the materials and shorten the production cycle. At the same time, the automated stirring and conveying system can reduce manual operations and improve production efficiency.

[0065] In some embodiments, the stirring blades may be of various types, such as paddle type, spiral type, anchor type, etc. The specific selection depends on the characteristics of the material and the stirring requirements.

[0066] Example 4

[0067] The first discharge channel 1 and the second discharge channel 3 are provided with an insulation layer, which can effectively reduce the influence of the external environment on the temperature of the material in the feeding channel, so that the material maintains a relatively stable temperature during the transportation process. This is particularly important for temperature-sensitive soft capsule crystal ball products, which can avoid product quality degradation or failure due to temperature changes.

[0068] Stable material temperature helps to optimize the production process of soft capsule crystal ball products, improve production efficiency and product quality. During the preparation of soft capsules, if the temperature of the gelatin solution can be kept stable, problems such as pilling failure or increased defective rate caused by temperature fluctuations can be reduced.

[0069] Preferably, in this embodiment, a heating layer may be provided in the first feeding channel and the second feeding channel. For feeding channels that need to maintain or increase the temperature of the material, the heat preservation device may also include a heating layer. The heating layer is usually composed of electric heating elements, such as electric heating wires and electric heating films, which heat the material by converting electrical energy into thermal energy. The design of the heating layer needs to take into account factors such as heating efficiency, uniformity and safety. The heating layer can ensure that the material maintains or reaches the required temperature during the transportation process to meet the requirements of the production process.

[0070] Example 5

[0071] In this embodiment, for the feed channel that requires precise control of the material temperature, a temperature control system may also be included in the first feed channel and the second feed channel. The system monitors the material temperature in real time through a temperature sensor, and automatically adjusts the heating power according to the set temperature range or takes other measures to maintain the stability of the material temperature.

[0072] In some other embodiments, other structures may be provided in the first feed channel and the second feed channel to perform heat preservation and heating functions.

[0073] Example 6

[0074] The discharge device of the present application also includes a connecting plate 4, which is connected to the inner wall of the housing 6, and is provided with a plurality of through holes. The first discharge channel 1 and the storage bin 2 are detachably connected to the connecting plate 4, and the detachable connection design makes the installation of the first discharge channel 1 and the storage bin 2 easier and faster. During the equipment installation process, each component can be directly connected to the connecting plate 4 without complicated fixing steps, thereby improving the installation efficiency.

[0075] The detachable connection design makes the installation of the first discharge channel 1 and the storage bin 2 easier and faster. During the equipment installation process, each component can be directly connected to the connecting plate 4 without complicated fixing steps, which improves the installation efficiency. Since the first discharge channel 1 and the storage bin 2 are detachably connected to the connecting plate 4, different sizes or different numbers of first discharge channels 1 can be replaced according to different production requirements or product specifications. This design improves the flexibility and adaptability of the equipment and can meet diverse production requirements.

[0076] refer to Figure 2 As shown, the discharge device of the present application further includes a housing 6, which is provided with a feed port 5 and a discharge port 7. The housing 6 is raised toward the side away from the connecting plate 4. The raised design of the housing 6 may make the material encounter fewer obstacles during the flow process, thereby reducing the flow resistance. This helps the material to pass through the discharge channel more smoothly and improves the discharge efficiency.

[0077] The raised shell 6 can reduce the accumulation and retention of materials in the channel, ensuring that the materials can flow out evenly and continuously. This is of great significance for maintaining the continuity and stability of the production line.

[0078] Multiple discharge ports 7 allow materials to be discharged from the housing 6 at the same time, which can significantly improve production efficiency, especially when a large amount of material needs to be processed or a quick response to production needs is required. Multiple discharge ports 7 can work in parallel, reducing waiting time and making the production process smoother.

[0079] In some other embodiments, the shape of the shell 6 may be diverse. According to different production needs or process requirements, the flow direction and flow rate of the material can be flexibly controlled by adjusting the opening and closing states of different discharge ports 7. This flexibility enables the shell 6 to adapt to different production scenarios and changes in demand.

[0080] Example 7

[0081] In summary, the design principle of the utility model can be derived: when it is necessary to transport multi-layer crystal balls, the multi-layer crystal balls are transported to the discharging device through the feed port 5 by opening the feed port 5 on the outer shell, and a part of the multi-layer crystal balls are accumulated in the storage bin 2. A second discharging channel 3 is set at the top and bottom of the storage bin 2. The second discharging channel 3 at the top is used to quickly release the crystal balls in the upper layer or a specific area, while the second discharging channel 3 at the bottom ensures that the bottom crystal balls can also be discharged smoothly, avoiding the discharging difficulties caused by accumulation. The material in the storage bin 2 is discharged through the discharge port 7 set on the outer shell 6.

[0082] A portion of the multi-layer crystal balls are discharged through a plurality of first discharge channels 1, which are symmetrically arranged around the storage bin 2. This layout is conducive to the simultaneous discharge of crystal balls from multiple directions, reducing the blockage and waiting time that may be caused by a single discharge channel, thereby improving the overall discharge efficiency.

[0083] During the discharging process, the excess material accumulated in the channels is discharged through the ejecting structure and driving device arranged on the inner walls of the first discharging channel 1 and the second discharging channel 3. Through the abutment between the output end of the driving device and the groove, the ejecting structure can push the material in the channel upward or forward through mechanical force or air pressure, effectively avoiding the retention or accumulation of materials in the channel, thereby promoting the smooth flow of materials.

[0084] During the conveying process, materials may cause channel blockage due to factors such as shape, size, humidity, etc. The existence of the material lifting structure can detect and deal with the blockage in time, reducing downtime and reduced production efficiency caused by blockage.

[0085] The first discharge channel 1 and the storage bin 2 are detachably connected to the connecting plate 4, so different sizes or different numbers of first discharge channels 1 can be replaced according to different production needs or product specifications. This design improves the flexibility and adaptability of the equipment and can meet diverse production needs.

[0086] The above implementation modes are merely descriptions of the preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary engineering and technical personnel in the field shall fall within the protection scope determined by the claims of the present invention.

Claims

1. A multi-layer crystal ball discharging device, characterized in that: include: A first discharge channel, a second discharge channel and a storage bin, wherein the first discharge channel is symmetrically arranged around the storage bin, and the second discharge channel is arranged at the top and bottom of the storage bin.

2. The multi-layer crystal ball discharging device according to claim 1, characterized in that: It also includes a lifting material structure, which is arranged on the inner walls of the first discharge channel and the second discharge channel. The lifting material structure includes a top plate and a top rod. The top plate is provided with a groove. The top rod is vertically connected to the top plate and extends along a side away from the groove.

3. The multi-layer crystal ball discharging device according to claim 2, characterized in that: A driving device is also included, wherein an output shaft of the driving device abuts against the groove.

4. The multi-layer crystal ball discharging device according to claim 2, characterized in that: A heat-insulating layer is provided in the first discharge channel and the second discharge channel.

5. The multi-layer crystal ball discharging device according to claim 1, characterized in that: It also includes a shell, which is provided with a feed inlet and a discharge outlet.

6. The multi-layer crystal ball discharging device according to claim 5, characterized in that: It also includes a connecting plate, which is connected to the inner wall of the shell, and a plurality of through holes are provided on the connecting plate. The first discharge channel and the storage bin are detachably connected to the connecting plate.

7. The multi-layer crystal ball discharging device according to claim 6, characterized in that: The shell protrudes toward a side away from the connecting plate.

8. The multi-layer crystal ball discharging device according to claim 1, characterized in that: The first discharge channels include at least four.

9. The multi-layer crystal ball discharging device according to claim 1, characterized in that: The first discharge channel and the second discharge channel include any one of a conveyor belt, a pipeline and a chute.

10. The multi-layer crystal ball discharging device according to claim 1, characterized in that: The outlets of the first discharge channel are arranged in a circular shape with equal spacing.