Unpowered cleaning device for blank pressing of belt conveyor
By designing a powerless cleaning device, the combination of bracket, brush and suction cup is used to solve the problem of difficult cleaning of materials accumulated on the edge of the slope-climbing conveyor belt, and the reciprocating cleaning is achieved without additional power, ensuring the integrity of the tobacco formula and reducing costs.
Patent Information
- Application Number
- CN202421962054.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-14
AI Technical Summary
During the production process of tobacco materials, it is difficult to clean the accumulated materials on the edge-pressed conveyor belt, which affects the integrity of the tobacco formula and increases the labor intensity and safety risks of the operator.
A belt conveyor edge-pressure-free cleaning device is designed, using a combination of a bracket, a brush and a suction cup, which is adsorbed on the surface of the conveyor belt through the suction cup. The brush slides synchronously with the suction cup, which is close to the pressing edge of the conveyor belt to achieve cleaning, and the suction cup is disengaged by the longitudinal force of the conveyor belt, and the brush automatically returns to position to form a reciprocating cleaning.
The reciprocating cleaning operation of the conveyor belt can be achieved without additional power. It is suitable for edge cleaning of the slope-climbing belt conveyor in the wire making workshop, avoiding the accumulation of tobacco materials, ensuring the integrity of the leaf group formula, and at the same time, no secondary equipment renovation is required, and the cost is low.
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Figure CN222860374U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cigarette equipment, in particular to a belt conveyor edge pressing unpowered cleaning device. Background Art
[0002] When tobacco is produced, some materials often accumulate on the edge of the conveyor belt during transportation. Therefore, operators are required to promptly mix the spilled materials of the same batch of tobacco at the end of the batch, and to promptly clean the accumulated materials on the edge of the conveyor belt to prevent the accumulated materials from being carried into the next batch of materials due to friction between materials or vibration of the conveyor belt, so as to ensure the integrity of the leaf group formula in the tobacco making process.
[0003] The connection of the production paths of various positions in the tobacco-making workshop includes multiple parallel conveyor belts and climbing conveyor belts. The material path of the parallel conveyor belt is stable, and there is basically no accumulation of materials on the edge of the pressing belt. However, due to factors such as space limitations, the accumulation of materials on the edge of the climbing conveyor belt is more serious. When the material is at the end, it is difficult for the operator to use tools such as brushes and brooms to directly clean the accumulated materials on the edge of the climbing conveyor belt, which has a great impact on the labor intensity and safety operation risks of the operator. The accumulated materials affect the integrity of the tobacco formula.
[0004] Therefore, there is an urgent need for a belt conveyor edge pressure unpowered cleaning device to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a belt conveyor edge pressure unpowered cleaning device, which can realize the reciprocating cleaning operation of the conveyor belt without additional power, avoid the accumulation of tobacco materials, so as to ensure the integrity of the leaf group formula, and at the same time, no secondary modification of the equipment is required, and the cost is low.
[0006] In order to solve the above problems existing in the prior art, the utility model adopts the following technical solutions:
[0007] The belt conveyor edge pressure unpowered cleaning device is used to clean the tobacco material on the belt conveyor. The belt conveyor includes a conveyor belt and a side plate. The side plate is arranged beside the conveyor belt. The conveyor belt is arranged obliquely. The belt conveyor edge pressure unpowered cleaning device includes:
[0008] A bracket, the bracket being rotatably disposed on the side plate;
[0009] A brush, the brush is slidably arranged on the bracket, and the brush is used to clean the pressure edge of the conveyor belt;
[0010] A suction cup is arranged on the brush, and the suction cup can slide relative to the bracket along the height direction of the side plate to put the brush in a cleaning state or a return state. When the brush is in the cleaning state, the suction cup is adsorbed on the conveyor belt, and the brush is tightly attached to the pressure edge of the conveyor belt. When the brush is in the return state, the suction cup is separated from the conveyor belt under the action of the longitudinal force of the conveyor belt.
[0011] Preferably, the belt conveyor edge pressure unpowered cleaning device also includes a guide assembly, which is rotatably arranged on the bracket, and the guide assembly is rollably arranged on the side plate, so that the bracket can roll relative to the side plate along the conveying direction of the conveyor belt.
[0012] Preferably, the guide assembly includes a rotating shaft and a guide wheel, the rotating shaft is rotatably connected to the bracket, the guide wheel is an H-shaped structure, the guide wheel is fixedly sleeved on the rotating shaft, and the guide wheel is rollingly connected to the top surface of the side plate.
[0013] Preferably, there are a plurality of guide assemblies, and the plurality of guide assemblies are arranged at intervals along the conveying direction of the conveyor belt.
[0014] Preferably, the belt conveyor edge pressure unpowered cleaning device also includes a positioning component, the positioning component includes a positioning wheel and an adjustment frame, one end of the adjustment frame is movably arranged on the bracket, the positioning wheel is rotatably arranged on the other end of the adjustment frame, and the positioning wheel can be rolled on the side of the side plate.
[0015] Preferably, the positioning assembly further includes a locking piece, the bracket is provided with a connecting hole, one end of the adjustment frame is provided with a mounting hole, the locking piece passes through the connecting hole and is connected to the mounting hole, so that the adjustment frame can move or lock relative to the bracket.
[0016] Preferably, there are two positioning assemblies, and along the conveying direction of the conveyor belt, the two positioning assemblies are spaced apart at the front and rear sides of the bracket.
[0017] Preferably, the belt conveyor edge pressure unpowered cleaning device also includes a locking pin and a fixing part, the bracket is provided with a slide groove, the locking pin can be inserted into the slide groove and connected to the brush, and the locking pin can slide along the length direction of the slide groove, the fixing part is sleeved on the locking pin and can be pressed against the bracket to fix the brush relative to the bracket.
[0018] Preferably, the brush has a V-shaped structure, and the V-shaped opening of the brush faces the side plate.
[0019] Preferably, the suction cup is detachably connected to the brush.
[0020] The beneficial effects of the utility model are:
[0021] The utility model provides a belt conveyor pressure edge unpowered cleaning device, wherein a bracket is rotatably arranged on a side plate, a brush is slidably arranged on the bracket, and a suction cup is arranged on the brush, and the suction cup can slide relative to the bracket along the height direction of the side plate so that the brush is in a cleaning state or a return state. The suction cup is manually pressed, and the suction cup is adsorbed on the surface of the conveyor belt. At the same time, the brush and the suction cup slide synchronously and are closely attached to the pressure edge of the conveyor belt, and the brush is in a cleaning state. Under the conveying of the conveyor belt and the adsorption force of the suction cup, sliding friction is generated between the brush and the pressure edge of the conveyor belt, and the tobacco shreds accumulated on the pressure edge are cleaned onto the conveyor belt. When the conveyor belt reaches the end point, the suction cup is separated from the conveyor belt under the longitudinal force of the conveyor belt, and at the same time, the brush changes from a state of being closely attached to the pressure edge to a state of lightly touching the pressure edge. At this time, the brush is in a return state, and the brush slides from the end point of the conveyor belt to the initial position under the action of gravity. The brush cleans the tobacco shreds accumulated on the pressure edge to the conveyor belt for the second time, forming a reciprocating cleaning. The reciprocating cleaning operation of the conveyor belt can be achieved without additional power. It is suitable for the edge cleaning of the climbing belt conveyor in the tobacco workshop to avoid the accumulation of tobacco materials to ensure the integrity of the leaf group formula. At the same time, there is no need for secondary modification of the equipment, and the cost is low. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A schematic diagram of the structure of the belt conveyor edge pressure unpowered cleaning device provided by the embodiment of the utility model Figure 1 ;
[0023] Figure 2 A schematic diagram of the structure of the belt conveyor edge pressure unpowered cleaning device provided by the embodiment of the utility model Figure 2 ;
[0024] Figure 3 A top view of the belt conveyor edge pressing unpowered cleaning device provided in an embodiment of the utility model;
[0025] Figure 4 A front view of a belt conveyor edge pressing unpowered cleaning device provided by an embodiment of the utility model;
[0026] Figure 5 A side view of the unpowered cleaning device for the edge of a belt conveyor provided in an embodiment of the utility model.
[0027] Reference numerals:
[0028] 100, conveyor belt; 200, side panel;
[0029] 1. Bracket; 11. Slideway;
[0030] 2. Brush;
[0031] 3. Suction cup;
[0032] 4. guide assembly; 41. rotating shaft; 42. guide wheel;
[0033] 5. Positioning assembly; 51. Positioning wheel; 52. Adjusting frame; 53. Locking piece;
[0034] 6. Lock pin;
[0035] 7. Fixing parts. DETAILED DESCRIPTION
[0036] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0037] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0038] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0039] In the description of this embodiment, the terms "upper", "lower", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0040] like Figure 1-Figure 5 As shown, in this embodiment, the belt conveyor edge pressure unpowered cleaning device is used to clean the tobacco material on the belt conveyor. The belt conveyor includes a conveyor belt 100 and a side plate 200. The side plate 200 is arranged beside the conveyor belt 100, and the conveyor belt 100 is arranged in an inclined manner. The belt conveyor edge pressure unpowered cleaning device includes a bracket 1, a brush 2 and a suction cup 3. Among them, the bracket 1 is rolled on the side plate 200, the brush 2 is slidably arranged on the bracket 1, the brush 2 is used to clean the pressure edge of the conveyor belt 100, and the suction cup 3 is arranged on the brush 2. The suction cup 3 can slide relative to the bracket 1 along the height direction of the side plate 200 so that the brush 2 is in a cleaning state or a return state. When the brush 2 is in a cleaning state, the suction cup 3 is adsorbed on the conveyor belt 100, and the brush 2 is close to the pressure edge of the conveyor belt 100. When the brush 2 is in a return state, the suction cup 3 is separated from the conveyor belt 100 under the longitudinal force of the conveyor belt 100.
[0041] Specifically, the bracket 1 includes a moving part and a connecting part, the moving part is rollingly arranged on the top surface of the side plate 200, and the connecting part is vertically arranged on the moving part and located above the conveyor belt 100. The brush 2 and the suction cup 3 are both arranged at the connecting part of the bracket 1, the brush 2 is used to clean the connection between the conveyor belt 100 and the side plate 200, that is, the pressure edge of the conveyor belt 100, the suction cup 3 is made of a flexible material, the bottom of the suction cup 3 is flush with the bottom of the brush 2, the suction cup 3 can absorb the conveyor belt 100 to drive the bracket 1 to move synchronously, and the brush 2 can clean the materials on the pressure edge of the conveyor belt 100 onto the conveyor belt 100. The working process of the unpowered cleaning device for the pressure edge of the belt conveyor is as follows: manually press the suction cup 3, the suction cup 3 slides relative to the bracket 1 along the height direction of the side plate 200 and is adsorbed on the surface of the conveyor belt 100, at the same time, the brush 2 slides synchronously with the suction cup 3 relative to the bracket 1 and is tightly attached to the pressure edge of the conveyor belt 100, the brush 2 is deformed and generates interaction force with the pressure edge, the brush 2 is in a cleaning state, and under the conveyance of the conveyor belt 100 and the adsorption force of the suction cup 3, the brush 2 and the pressure edge of the conveyor belt 100 generate sliding friction, and the tobacco material accumulated on the pressure edge is swept onto the conveyor belt 100. When reaching the end of the conveyor belt 100, under the longitudinal force of the conveyor belt 100, the suction cup 3 is deformed and leaks, causing the negative pressure in the cavity of the suction cup 3 to disappear, and the suction cup 3 is separated from the conveyor belt 100. At the same time, the brush 2 changes from a close-fitting edge pressing state to a lightly touching edge pressing state. At this time, the brush 2 is in a return state, and the brush 2 slides from the end of the conveyor belt 100 to the initial position under the action of gravity. The brush 2 cleans the accumulated tobacco material on the edge pressing to the conveyor belt 100 for the second time, forming a reciprocating cleaning. The reciprocating cleaning operation of the conveyor belt 100 can be achieved without additional power, which is suitable for the edge pressing cleaning of the climbing belt conveyor in the silk workshop to avoid the accumulation of tobacco material to ensure the integrity of the leaf group formula. At the same time, no secondary equipment modification is required, and the cost is low.
[0042] Further, continue to refer to Figure 1-Figure 5 The belt conveyor edge pressing unpowered cleaning device also includes a guide assembly 4, which is rotatably arranged on the bracket 1, and the guide assembly 4 is rollably arranged on the side plate 200, so that the bracket 1 can roll relative to the side plate 200 along the conveying direction of the conveyor belt 100. Specifically, the guide assembly 4 includes a rotating shaft 41 and a guide wheel 42, the rotating shaft 41 is rotatably connected to the bracket 1, the guide wheel 42 is fixedly sleeved on the rotating shaft 41, and the guide wheel 42 is rollably connected to the top surface of the side plate 200, the two ends of the rotating shaft 41 are respectively rotatably connected to the two sides of the bracket 1, the guide wheel 42 is fixed to the rotating shaft 41 and rotates synchronously with the rotating shaft 41, the guide wheel 42 is clamped on the side plate 200 and can roll relative to the side plate 200, so that the bracket 1 can move relative to the side plate 200 along the conveying direction of the conveyor belt 100. The guide wheel 42 is an H-shaped structure, which ensures that the guide wheel 42 is not easy to separate from the top surface of the side plate 200, and the transmission effect is good.
[0043] Further, continue to refer to Figure 1-Figure 5 There are multiple guide assemblies 4, and the multiple guide assemblies 4 are arranged at intervals along the conveying direction of the conveyor belt 100. Specifically, in this embodiment, there are two guide assemblies 4, and the bracket 1 moves relative to the side plate 200 under the action of the two guide assemblies 4, and the guide assemblies 4 can play a good guiding and driving role.
[0044] Further, continue to refer to Figure 1-Figure 5 The belt conveyor edge pressure non-powered cleaning device also includes a positioning assembly 5, which includes a positioning wheel 51 and an adjusting frame 52. One end of the adjusting frame 52 is movably arranged on the bracket 1, and the positioning wheel 51 is rotatably arranged on the other end of the adjusting frame 52. The positioning wheel 51 can be rolled on the side of the side plate 200. Specifically, the adjusting frame 52 is a Z-shaped structure, and the positioning wheel 51 can contact or move away from the side plate 200 through the adjustment of the adjusting frame 52. There are two positioning assemblies 5. Along the conveying direction of the conveyor belt 100, the two positioning assemblies 5 are arranged at intervals on the front and rear sides of the bracket 1. The adjusting frame 52 rotates relative to the bracket 1 to adjust the positioning wheel 51 to contact with the side plate 200 and to be rollingly connected with the side plate 200, so as to ensure that the bracket 1 can remain stable during the movement and is not easy to derail, and play a role in auxiliary guidance and positioning.
[0045] Further, continue to refer to Figure 1-Figure 5The positioning assembly 5 further includes a locking member 53. The bracket 1 is provided with a connection hole, and one end of the adjustment frame 52 is provided with a mounting hole. The locking member 53 passes through the connection hole and is connected to the mounting hole, so that the adjustment frame 52 can move or lock relative to the bracket 1. Specifically, through the adjustment function of the adjustment frame 52, after the positioning wheel 51 is adjusted to contact with the side plate 200 and is rollingly connected with the side plate 200, the locking member 53 is tightened, and the locking member 53 fixes the adjustment frame 52 relative to the bracket 1, that is, the positioning wheel 51 is fixed relative to the bracket 1, ensuring that the positioning wheel 51 and the side plate 200 are always rollingly matched and not separated.
[0046] Further, continue to refer to Figure 1-Figure 5 The belt conveyor pressure edge unpowered cleaning device also includes a locking pin 6 and a fixing member 7. The bracket 1 is provided with a slide groove 11. The locking pin 6 can be inserted into the slide groove 11 and connected to the brush 2, and the locking pin 6 can slide along the length direction of the slide groove 11. The fixing member 7 is sleeved on the locking pin 6 and can be pressed against the bracket 1, so that the brush 2 is fixed relative to the bracket 1. Specifically, after the brush 2 and the suction cup 3 are adjusted to have a very small gap with the surface of the conveyor belt 100, the locking pin 6 passes through the slide groove 11 and is connected to the brush 2, and then the fixing member 7 is tightened. The fixing member 7 rotates relative to the locking pin 6 and presses against the surface of the bracket 1, so that the brush 2 and the suction cup 3 are fixed relative to the bracket 1, and the gap between the suction cup 3 and the brush 2 and the surface of the conveyor belt 100 is adjusted, ensuring that the suction cup 3 can be adsorbed on the conveyor belt 100 and the brush 2 can clean the pressure edge of the conveyor belt 100.
[0047] Further, continue to refer to Figure 1-Figure 5 , the brush 2 is in a V-shaped structure, and the V-shaped opening of the brush 2 faces the side plate 200. Specifically, the brush 2 includes a first end, a second end and a center end, and the first end and the second end are respectively connected to the center end. Along the conveying direction of the conveyor belt 100, the first end and the second end are close to the side plate 200, and the center end is far away from the side plate 200. Press the suction cup 3, the suction cup 3 is adsorbed on the surface of the conveyor belt 100, the brush 2 is closely attached to the edge of the conveyor belt 100 and is in a cleaning state. Under the conveyance of the conveyor belt 100 and the adsorption force of the suction cup 3, the first end first contacts the tobacco material at the edge, and the tobacco material at the edge gradually moves to the conveyor belt 100 along the direction from the first end to the center end, thereby cleaning the edge material of the conveyor belt 100.
[0048] Further, continue to refer to Figure 1-Figure 5 The suction cup 3 is detachably connected to the brush 2. Specifically, the suction cup 3 includes an adsorption portion and a fixing portion. The brush 2 is provided with a connecting hole. The fixing portion passes through the slide groove 11 of the bracket 1 and is connected to the connecting hole of the brush 2 and is locked and fixed by a nut. The adsorption portion faces the conveyor belt 100 and is used to adsorb the surface of the conveyor belt 100. When the suction cup 3 needs to be replaced, the nut is loosened, and the fixing portion is pulled out from the connecting hole and the slide groove 11 to complete the disassembly of the suction cup 3 and the brush 2. The disassembly and assembly are convenient.
[0049] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.
Claims
1. A belt conveyor edge pressure non-powered cleaning device, used for cleaning tobacco shreds on a belt conveyor, wherein the belt conveyor comprises a conveyor belt (100) and a side plate (200), wherein the side plate (200) is arranged beside the conveyor belt (100), and the conveyor belt (100) is arranged in an inclined manner, and is characterized in that: The belt conveyor edge pressure unpowered cleaning device comprises: A bracket (1), the bracket (1) being rollably disposed on the side plate (200); A brush (2), the brush (2) being slidably disposed on the bracket (1), and the brush (2) being used to clean the pressure edge of the conveyor belt (100); A suction cup (3) is arranged on the brush (2), and the suction cup (3) can slide relative to the bracket (1) along the height direction of the side plate (200) to put the brush (2) in a cleaning state or a return state. When the brush (2) is in the cleaning state, the suction cup (3) is adsorbed on the conveyor belt (100), and the brush (2) is tightly attached to the pressure edge of the conveyor belt (100). When the brush (2) is in the return state, the suction cup (3) is separated from the conveyor belt (100) under the action of the longitudinal force of the conveyor belt (100).
2. The belt conveyor edge pressure non-powered cleaning device according to claim 1 is characterized in that: The belt conveyor edge pressure non-powered cleaning device also includes a guide assembly (4), wherein the guide assembly (4) is rotatably arranged on the bracket (1), and the guide assembly (4) is rollably arranged on the side plate (200), so that the bracket (1) can roll relative to the side plate (200) along the conveying direction of the conveyor belt (100).
3. The belt conveyor edge pressure non-powered cleaning device according to claim 2 is characterized in that: The guide assembly (4) comprises a rotating shaft (41) and a guide wheel (42); the rotating shaft (41) is rotatably connected to the bracket (1); the guide wheel (42) is of an H-shaped structure; the guide wheel (42) is fixedly sleeved on the rotating shaft (41); and the guide wheel (42) is rollingly connected to the top surface of the side plate (200).
4. The belt conveyor edge pressure non-powered cleaning device according to claim 2 is characterized in that: There are a plurality of guide assemblies (4), and along the conveying direction of the conveyor belt (100), the plurality of guide assemblies (4) are arranged at intervals.
5. The belt conveyor edge pressure non-powered cleaning device according to claim 1 is characterized in that: The belt conveyor edge pressure unpowered cleaning device also includes a positioning assembly (5), the positioning assembly (5) includes a positioning wheel (51) and an adjustment frame (52), one end of the adjustment frame (52) is movably arranged on the bracket (1), the positioning wheel (51) is rotatably arranged on the other end of the adjustment frame (52), and the positioning wheel (51) can be rolled on the side of the side plate (200).
6. The belt conveyor edge pressure non-powered cleaning device according to claim 5 is characterized in that: The positioning assembly (5) further comprises a locking member (53); the bracket (1) is provided with a connecting hole; one end of the adjusting frame (52) is provided with a mounting hole; the locking member (53) passes through the connecting hole and is connected to the mounting hole, so that the adjusting frame (52) can move or be locked relative to the bracket (1).
7. The belt conveyor edge pressure non-powered cleaning device according to claim 5 is characterized in that: There are two positioning components (5), and along the conveying direction of the conveyor belt (100), the two positioning components (5) are arranged at intervals on the front and rear sides of the bracket (1).
8. The belt conveyor edge pressure non-powered cleaning device according to claim 1 is characterized in that: The belt conveyor edge pressure unpowered cleaning device also includes a locking pin (6) and a fixing member (7); the bracket (1) is provided with a slide groove (11); the locking pin (6) can be inserted into the slide groove (11) and connected to the brush (2); and the locking pin (6) can slide along the length direction of the slide groove (11); the fixing member (7) is sleeved on the locking pin (6) and can be pressed against the bracket (1) so that the brush (2) is fixed relative to the bracket (1).
9. The belt conveyor edge pressure non-powered cleaning device according to claim 1 is characterized in that: The brush (2) has a V-shaped structure, and the V-shaped opening of the brush (2) faces the side plate (200).
10. The belt conveyor edge pressure non-powered cleaning device according to claim 1, characterized in that: The suction cup (3) is detachably connected to the brush (2).