Automatic control palletizing rear flapping device

By designing an automatically controlled palletizing rear slap device, using technical means such as reducer motors and walking gears, the precise position control and vertical state of the rear slap head is achieved, solving the problems of cumbersome operation and low efficiency of existing palletizing equipment, and improving work efficiency.

CN222860411UActive Publication Date: 2025-05-13JINAN ZEYE MASCH TOOL MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421839169.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-13
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing palletizing equipment is prone to scratches during the steel plate operation, and the rear slap range is large, the operation process is cumbersome, which affects work efficiency.

Method used

An automatic palletizing rear slap device is designed, which adopts a slap walking mechanism composed of a reducer motor, a transmission mechanism, a walking gear and a walking rack, and combines a positioning cylinder and a connecting rod mechanism to ensure the precise position control and vertical state of the rear slap head.

Benefits of technology

The fast and accurate movement of the rear slap head is achieved, reducing the time of manual adjustment, improving work efficiency, and ensuring the smooth and safe slap process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222860411U_ABST
    Figure CN222860411U_ABST
Patent Text Reader

Abstract

An automatic control stacking rear flapping device comprises a flapping frame, a flapping walking mechanism, a rear flapping head and a flapping head driving mechanism, the flapping frame is arranged on a rack, the flapping walking mechanism is arranged between the flapping frame and the rack, the flapping head driving mechanism is arranged on the flapping frame, and the rear flapping head is connected to the flapping head driving mechanism. The beating frame is driven by the beating walking mechanism to move front and back on the machine frame and move to the rear beating position so as to beat plates of different lengths. And after the beating frame is in place, the beating head driving mechanism drives the rear beating head to beat the steel plate. According to the utility model, the rear flapping head can automatically run to a required flapping position, the process does not need personnel participation, the precision is reliable, repeated adjustment is not needed, and the working efficiency and the operation feeling are greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a beating device used for plate material stacking, belonging to the technical field of stacking and beating. Background Art

[0002] With the changes in the market, the requirements for the surface of thick steel plates are getting higher and higher. The traditional blanking stacking will cause scratches during the operation of the steel plates. At present, the flipping stacking is widely used. The length span of the finished steel plate is large, resulting in a particularly large range of movement of the rear flapping.

[0003] The existing palletizing equipment on the market takes a long time to operate. The post-slapping positioning mainly relies on visual inspection, and repeated adjustments are required after trial shots. The whole process is rather cumbersome, and the time wasted is effective operation time, which greatly affects work efficiency. Summary of the invention

[0004] The utility model aims at the deficiencies of the existing palletizing and beating technology and provides a post-palletizing beating device with high efficiency and accurate beating and automatic control.

[0005] The automatic controlled post-palletizing beating device of the utility model adopts the following technical solutions:

[0006] The device comprises a beating frame, a beating walking mechanism, a rear beating head and a beating head driving mechanism. The beating frame is arranged on a frame, a beating walking mechanism is arranged between the beating frame and the frame, the beating head driving mechanism is arranged on the beating frame, and the rear beating head is connected to the beating head driving mechanism.

[0007] The slapping walking mechanism includes a reduction motor, a transmission mechanism, a transmission shaft, a walking gear and a walking rack. The reduction motor is installed on the slapping frame, the transmission shaft is installed on the slapping frame and connected to the reduction motor through the transmission mechanism, the walking gear is installed on the transmission shaft, and the walking rack is installed on the frame and meshed with the walking gear. The reduction motor adopts an absolute value servo motor, which can accurately calculate the movement distance of the rear slapping head. In order to run smoothly, two walking racks 8 are installed on the frame 6, and two walking gears are installed on the transmission shaft accordingly. A baffle is set on the inner side of the walking rack on the slapping frame to prevent deviation during operation.

[0008] The slapping frame is provided with a running wheel. The slapping frame is provided with an anti-dumping wheel located below the frame. The anti-dumping wheel and the running wheel are clamped on the upper and lower sides of the frame above the stacking to ensure that the rear slapping will not dump.

[0009] The beating frame is provided with a positioning mechanism, including a positioning cylinder and a positioning rack, the positioning cylinder is installed on the beating frame, the positioning rack is connected to the piston rod of the positioning cylinder, and the positioning rack is located above the traveling rack in the beating traveling mechanism. The positioning cylinder drives the positioning rack to press on the traveling rack to achieve positioning.

[0010] The rear beating head is hinged on the beating frame through a connecting rod. The connecting rod is a double parallel connecting rod, the upper ends of the two connecting rods are hinged to the beating frame, and the lower ends are hinged to the rear beating head. The use of the connecting rod mechanism ensures that the rear beating head remains in a vertical state during the entire beating process.

[0011] The flapping driving mechanism adopts a flapping cylinder, and the flapping cylinder is installed on a flapping frame.

[0012] The beating frame is provided with a buffer device in front of the rear beating head, the buffer device comprises a buffer seat and a spring, the buffer seat is connected to the beating frame, and a spring is provided between the buffer seat and the beating frame, so as to provide sufficient buffering when the steel plates to be stacked are hit by the conveyed steel plates.

[0013] The beating frame moves forward and backward on the frame under the driving of the beating walking mechanism and moves to the rear beating position to beat the plates of different lengths. After the beating frame is in place, the beating head driving mechanism drives the rear beating head to beat the steel plate.

[0014] The utility model accurately controls the running position of the rear beating head through the absolute value servo motor, and can quickly and accurately move the rear beating head to the required position according to the set finished steel plate length. After inputting the parameters, one-key operation will automatically move the rear beating head to the required beating position. The process does not require human participation, the accuracy is reliable, and there is no need for repeated adjustments, which greatly improves work efficiency and operating experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the automatic controlled post-palletizing beating device of the utility model.

[0016] Figure 2 yes Figure 1 Left view of .

[0017] Figure 3 It is a structural schematic diagram of the positioning mechanism in the utility model.

[0018] Among them: 1. Beating frame, 2. Positioning mechanism, 3. Reduction motor, 4. Travel gear, 5. Baffle plate, 6. Frame, 7. Anti-dumping mechanism, 8. Travel rack, 9. Beating cylinder, 10. Rear beating head, 11. Connecting rod, 12. Buffer seat, 13. Spring, 14. Transmission shaft, 15. Driving sprocket, 16. Passive sprocket, 17. Positioning cylinder, 18. Positioning rack, 19. Steel plates to be stacked, 20. Stacked steel plates. DETAILED DESCRIPTION

[0019] The automatic controlled post-palletizing beating device of the utility model is as follows: Figure 1 and Figure 2As shown, it includes a beating frame 1, a beating walking mechanism, a rear beating head 10 and a beating head driving mechanism. The beating frame 1 is arranged on a frame 6, a beating walking mechanism is arranged between the beating frame 1 and the frame 6, and the beating frame 1 moves forward and backward on the frame 6 under the drive of the beating walking mechanism and moves to a rear beating position. The beating head driving mechanism is arranged on the beating frame 1, and the rear beating head 10 is connected to the beating head driving mechanism.

[0020] The beating walking mechanism includes a reduction motor 3, a transmission mechanism, a transmission shaft 14, a walking gear 4 and a walking rack 8. The reduction motor 3 is installed on the beating frame 1, and adopts an absolute value servo motor, which can accurately calculate the movement distance of the rear beating head 10, and can quickly and accurately move the rear beating head 10 to the required position according to the set finished steel plate length. The transmission shaft 14 is installed on the beating frame 1 and is connected to the reduction motor 3 through the transmission mechanism. The transmission mechanism adopts a chain drive, including a driving sprocket 15 installed on the reduction motor 3 and a passive sprocket 16 installed on the transmission shaft 14, and a chain is connected between the driving sprocket 15 and the passive sprocket 16. The walking gear 4 is installed on the transmission shaft 14, and the walking rack 8 is installed on the frame 6. In order to run smoothly, two walking racks 8 are installed on the frame 6, and two walking gears 4 are installed on the transmission shaft 14 accordingly. The beating frame 1 is also provided with a walking wheel.

[0021] The reduction motor 3 drives the transmission shaft 14 to rotate through the transmission mechanism, so that the travel gear 4 on the transmission shaft 14 rotates and moves on the travel rack 8, thereby driving the entire beating frame 1 and its rear beating head 10, beating head driving mechanism and other components to move forward and backward to beat plates of different lengths.

[0022] A baffle plate 5 is provided on the inner side of the traveling rack 8 on the beating frame 1 to prevent deviation during operation.

[0023] The beating frame 1 is provided with an anti-dumping wheel 7 located below the frame 6, and the anti-dumping wheel 7 and the traveling wheel on the beating frame 1 are stuck on the upper and lower sides of the frame 6 above the stacking to ensure that the rear beating will not dump.

[0024] A positioning mechanism 2 is provided on the slapping frame 1. Figure 3 , including a positioning cylinder 17 and a positioning rack 18, the positioning cylinder 17 is installed on the beating frame 1, the positioning rack 18 is connected to the piston rod of the positioning cylinder 17, and the positioning rack 18 is above the running rack 8. The positioning cylinder 17 drives the positioning rack 18 to press on the running rack 8, so that the beating frame 1 is fixed after moving into position, and will not move with the impact of the beating.

[0025] The rear beating head 10 is arranged at the lower part of the beating frame 1, and a high-strength steel plate is used to prevent deformation during use. The rear beating head 10 is hinged to the beating frame 1 through a connecting rod 11, and a double parallel connecting rod is used. The upper ends of the two connecting rods are hinged to the beating frame 1, and the lower ends are hinged to the rear beating head 10. The use of a connecting rod mechanism ensures that the rear beating head 10 remains in a vertical state during the entire beating process, ensuring that the end faces of the stacked steel plates 20 are flush; the rear beating head uses a high-strength steel plate to prevent deformation during use. The rear beating head 10 is connected to the beating drive mechanism, and the beating drive mechanism uses a beating cylinder 9. The beating cylinder 9 is installed on the beating frame 1. The beating cylinder 9 uses a large-bore cylinder to provide the rear beating head 10 with sufficient power to beat the steel plates. The use of a connecting rod mechanism ensures that the rear beating head 10 remains in a vertical state during the entire beating process, ensuring that the end faces of the stacked steel plates 20 are flush.

[0026] A buffer device is provided in front of the rear beating head 10 on the beating frame 1, and the buffer device includes a buffer seat 12 and a spring 13. The buffer seat 12 is connected to the beating frame 1 by bolts, and the bolts are provided with a spring 13. The buffer seat 12 is made of high-strength steel plate to prevent deformation during use, and provides sufficient buffering when being hit by the steel plates 19 to be stacked that are transported, so as to avoid excessive impact force damaging the positioning mechanism above.

Claims

1. An automatically controlled post-palletizing beating device, characterized by: An automatically controlled post-palletizing slapping device comprises a slapping frame, a slapping walking mechanism, a rear slapping head and a slapping head driving mechanism. The slapping frame is arranged on a frame, a slapping walking mechanism is arranged between the slapping frame and the frame, the slapping head driving mechanism is arranged on the slapping frame, and the rear slapping head is connected to the slapping head driving mechanism.

2. The automatic post-palletizing beating device according to claim 1 is characterized in that: The flapping walking mechanism includes a reduction motor, a transmission mechanism, a transmission shaft, a walking gear and a walking rack. The reduction motor is installed on the flapping frame, the transmission shaft is installed on the flapping frame and connected to the reduction motor through the transmission mechanism, the walking gear is installed on the transmission shaft, and the walking rack is installed on the frame and meshes with the walking gear.

3. The automatic post-palletizing beating device according to claim 2 is characterized in that: The reduction motor adopts an absolute value servo motor.

4. The automatic controlled post-palletizing beating device according to claim 2 is characterized in that: Two travel racks are installed on the frame, and two travel gears are installed on the transmission shaft accordingly.

5. The automatic controlled post-palletizing beating device according to claim 2 is characterized in that: A baffle is arranged on the beating frame at the inner side of the traveling rack.

6. The automatic controlled post-palletizing beating device according to claim 1 is characterized in that: The beating frame is provided with walking wheels.

7. The automatic controlled post-palletizing beating device according to claim 1 is characterized in that: The beating frame is provided with anti-dumping wheels located below the frame.

8. The automatic controlled post-palletizing beating device according to claim 1 is characterized in that: The beating frame is provided with a positioning mechanism, including a positioning cylinder and a positioning rack. The positioning cylinder is installed on the beating frame, the positioning rack is connected to the piston rod of the positioning cylinder, and the positioning rack is located above the traveling rack in the beating traveling mechanism.

9. The automatic post-palletizing beating device according to claim 1 is characterized in that: The rear beating head is hinged on the beating frame through a connecting rod.

10. The automatic controlled post-palletizing beating device according to claim 1, characterized in that: A buffer device is arranged on the beating frame in front of the rear beating head, and the buffer device comprises a buffer seat and a spring. The buffer seat is connected to the beating frame, and a spring is arranged between the buffer seat and the beating frame.