Feeding device and feeding system
By designing a loading device including a rotating material platform and label reading element, the safety risks and accuracy problems of the conveying of accessories on the production line are solved, and an efficient and safe loading process is achieved.
Patent Information
- Application Number
- CN202421676815.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The prior art has problems such as safety risks, low delivery accuracy and high labor costs when transporting accessories to equipment on production lines.
A feeding device is designed, including a rotating material platform, a plurality of material frames and label reading elements. The label on the material frame matches the device model, and the label reads the component to detect and stops rotation to ensure accurate matching, so as to achieve safe, accurate and efficient loading of the accessories.
Through the cooperation of rotating material platform and label reading components, the accurate matching and installation of accessories is ensured, the safety and efficiency of feeding are improved, and the labor operation burden is reduced.
Smart Images

Figure CN222860473U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the loading of accessories when installing accessories on equipment on a production line, and more specifically, to an improved loading device and loading system for conveying accessories, which can improve the safety, accuracy and operating efficiency of accessory loading. Background Art
[0002] In existing industrial application scenarios, when installing accessories (such as terminal box covers for motors) on equipment (such as motors) on a production line, all types of box covers are usually stacked separately on a material table, and operators select and install them according to different motor models. This box cover loading method has the following disadvantages: 1) A large number of box covers are placed together, and operators need to move frequently to pick up the box covers and install them on the motors, which makes the box cover materials easily knocked over by operators, posing a safety risk; 2) Since the types of box covers are diverse but similar in appearance, operators are prone to picking up the wrong box covers, causing quality accidents; 3) The assembly line of the equipment is heavy. In order to install the box covers, operators may need to frequently pick up the box covers more than 400 times in a single operating day, which increases the labor burden and wastes labor costs. Currently, the following solutions are usually adopted to address these shortcomings: 1) Set up safety fences around the material table to prevent operators from colliding with the box cover, but this increases the time cost of operators to detour when taking the box cover; 2) Each motor to be installed is marked with the motor model, and the operator needs to check the type of box cover and the motor model before installing the box cover, but manual verification still cannot completely avoid the situation where the box cover is installed incorrectly; 3) Set up quality inspectors at the end of the production line to check the quality of the box covers of motors leaving the factory, and manually repair motors with incorrectly installed box covers, but this will further waste a lot of manpower costs.
[0003] In view of this, it is desired to provide an improved box cover feeding method, which can improve the safety and accuracy of box cover feeding in the process of conveying box covers to equipment on the production line, and improve the overall operating efficiency. Utility Model Content
[0004] The present application is proposed in view of the above-mentioned problems. The main purpose of the present application is to provide an improved loading device and loading system, which can improve the safety, accuracy and operating efficiency of loading accessories in the process of conveying accessories to be installed to the equipment on the production line, so as to solve the technical problems in the prior art of conveying accessories to the equipment on the production line, such as safety risks, low conveying accuracy and high labor costs.
[0005] In order to achieve the above-mentioned purpose, according to one aspect of the present application, a feeding device is provided, which is used to convey accessories to be installed to the equipment on the production line, and the accessories belong to the same category and have at least one specification. The feeding device includes: a material platform, including a carrier plate, which can rotate around the central axis of the carrier plate; a plurality of material frames, which are arranged on the carrier plate around the central axis of the carrier plate, each material frame is used to store a plurality of stacked accessories of the same specification, and each material frame is arranged with a label on the surface facing the central axis of the carrier plate, and the label on at least one material frame matches the model of the equipment; a label reading element, which is arranged above the carrier plate, between the central axis of the carrier plate and the plurality of material frames and facing the outside of the carrier plate, the label reading element is located in a first fixed position on a plane parallel to the carrier plate, and the label reading element is flush with the label on the material frame in a direction perpendicular to the carrier plate.
[0006] In this way, the material frame can rotate, and when the material frame rotates, the label on the material frame rotating in front of it can be detected by the label reading element, and the rotation can be stopped when the label reading element detects a label matching the model of the device. In this way, it can be ensured that the accessories in the material frame stopped in front of the label reading element are the accessories to be installed on the device, thereby ensuring the accuracy of loading. In addition, by rotating the carrier plate to select the correct accessories, the operator or manipulator only needs to be located in the predetermined operating position in front of the label reading element to easily pick up the accessories to be installed in the material frame stopped in front of the label reading element, without the need for personnel to walk or mechanical movement to select accessories, thereby ensuring the safety of loading, reducing the burden of personnel or mechanical operation, and improving the overall loading operation efficiency.
[0007] Further, according to an embodiment of the present application, the specification includes at least one of size, material, color, and weight.
[0008] In this way, for accessories of different specifications to be installed on different devices, different material frames can be used to place accessories of different specifications, and these accessories can be marked with different labels. In this way, even when the specifications of accessories are diverse, it is possible to accurately identify the accessories to be installed on the current device, ensure the accuracy of material loading and reduce the burden of personnel operation.
[0009] Further, according to an embodiment of the present application, a first opening is provided at the bottom of each material frame, and a second opening matching the first opening is provided on the supporting plate at the arrangement position of each material frame, wherein the material platform also includes a base and a lifting element located below the supporting plate, the lifting element is installed at a second fixed position on the base, and the lifting element is configured to be able to move up and down through the first opening on the material frame and the second opening below the first opening when any material frame rotates above the second fixed position, and in a plane parallel to the supporting plate along the circumferential direction of the supporting plate, the distance between the second fixed position and the first fixed position is equal to the distance between the label on each material frame and the first opening.
[0010] In this way, when the tag reading element detects a tag that matches the device, the rotation of the carrier plate can be stopped, and the accessories in the current material frame can be lifted to a specified height using the lifting element, thereby facilitating the grabbing of the accessories.
[0011] Further, according to an embodiment of the present application, each material frame includes a base plate and a first L-shaped plate and a second L-shaped plate fixed on the base plate, the first opening is set on the base plate, and the base plate is fixed to the supporting plate via a pin, wherein the first L-shaped plate and the second L-shaped plate are arranged diagonally, the first L-shaped plate includes a first side plate arranged along the circumferential direction of the supporting plate, and a second side plate extending outward from one end of the first side plate along the radial direction of the supporting plate, the second L-shaped plate includes a third side plate arranged along the circumferential direction of the supporting plate and a fourth side plate extending inward from one end of the third side plate along the radial direction of the supporting plate, and the label on the material frame is arranged on the first side plate.
[0012] In this way, the material frame can stably carry the accessories and facilitate the placement and handling of the accessories.
[0013] Further, according to an embodiment of the present application, for each material frame, the distance between the first L-shaped plate and the second L-shaped plate matches the size of the accessories stored in the material frame.
[0014] Further, according to one embodiment of the present application, the loading device also includes at least one existence detection element, which is arranged above the carrying plate, between the central axis of the carrying plate and the plurality of material frames and facing the outside of the carrying plate, and on a plane parallel to the carrying plate, at least one existence detection element is located at a third fixed position, and in a direction perpendicular to the carrying plate, at least one existence detection element is located at at least one predetermined height and is configured to detect whether an accessory exists at at least one predetermined height, and on a plane parallel to the carrying plate along the circumferential direction of the carrying plate, the second fixed position is located between the first fixed position and the third fixed position, and the distance between the first fixed position and the third fixed position is greater than the distance between the label on the material frame and the first opening, and less than the distance between the label on the material frame and the fourth side plate of the second L-shaped plate.
[0015] In this way, when the accessory is lifted by the lifting element, it can be determined whether the accessory is lifted into place, and after the accessory is grabbed, it can also be determined whether the accessories in the current material frame have been grabbed, thereby facilitating the automated operation of the loading device.
[0016] Further, according to one embodiment of the present application, the material platform also includes a crossbeam across the loading plate above the loading plate, a first arm parallel to the loading plate is fixed on the crossbeam, ends of the first arm are connected to a first branch and a second branch, the first branch and the second branch are both perpendicular to the loading plate, a label reading element is installed on the first branch, at least one presence detection element is installed at at least one predetermined height on the second branch, on a plane parallel to the loading plate and along the circumferential direction of the loading plate, a distance between the first branch and the second branch is greater than a distance between the label on the material frame and the first opening, and is less than a distance between the label on the material frame and the fourth side plate of the second L-shaped plate.
[0017] In this way, when any material frame rotates to above the second fixed position of the lifting element, the tag on the material frame is just located in front of the tag reading element in the radial direction, so that the tag reading element can detect the tag 140 .
[0018] Further, according to an embodiment of the present application, the material platform also includes a rotating mechanism installed on the base, wherein the supporting plate is fixed on the rotating shaft of the rotating mechanism, and the central axis of the supporting plate coincides with the rotating shaft of the rotating mechanism.
[0019] In this way, a rotation of the carrier plate about the central axis can be achieved.
[0020] Further, according to an embodiment of the present application, a plurality of material frames are evenly arranged around the center of the carrier plate, and the rotating mechanism is configured to rotate a fixed angle each time, and the fixed angle is the angle between the line connecting the two first openings on two adjacent material frames and the center of the carrier plate.
[0021] In this way, it can be achieved that after each rotation, the label of the next adjacent material frame is located right in front of the label reading element, so that the label reading element can detect the labels of all material frames one by one.
[0022] Further, according to one embodiment of the present application, the loading device also includes a label reading and writing element, which is arranged above the carrier plate, between the central axis of the carrier plate and the multiple material frames and facing the outside of the carrier plate, and on a plane parallel to the carrier plate, the label reading and writing element is located at a fourth fixed position, and in a direction perpendicular to the carrier plate, the label reading and writing element is flush with the label on the material frame.
[0023] In this way, when a new device that does not record its model information or label information matching the model information is transmitted on the production line, the model information of the new device can be read using a label reading and writing element, and the model information of the new device can be written into the label on the material frame, thereby eliminating the need to replace the material frame or the label on the material frame.
[0024] Furthermore, according to one embodiment of the present application, a second arm parallel to the supporting plate is fixed on the crossbeam, an end of the second arm is connected to a third branch perpendicular to the supporting plate, and a tag reading and writing element is installed on the third branch. On a plane parallel to the supporting plate and along the circumferential direction of the supporting plate, a distance between a fourth fixed position and the first fixed position is equal to a distance between two labels on two preset material frames among a plurality of material frames.
[0025] In this way, the tag reading element can also write the tag while the tag reading element reads the tag.
[0026] Further, according to an embodiment of the present application, the device is a motor, and the accessory is a junction box cover of the motor.
[0027] In this way, the feeding device can be used to intelligently and automatically feed the junction box cover of the motor, and the safety and accuracy of feeding the junction box cover can be improved, and the overall operating efficiency can be improved.
[0028] According to another aspect of the present application, a feeding system is provided, which includes: the above-mentioned feeding device, and a plurality of accessories stored in at least one of a plurality of material frames of the feeding device, wherein the plurality of accessories belong to the same category and have at least one specification, the specifications of the accessories stored in each material frame are the same, and a label arranged on each material frame indicates the specifications of the accessories stored in the material frame.
[0029] In this way, when the material frame rotates, the label reading element can detect the label on the material frame rotating in front of it, and the rotation can be stopped when the label reading element detects a label matching the model of the device. In this way, it can be ensured that the accessories in the material frame stopped in front of the label reading element are the accessories to be installed on the device, thereby ensuring the accuracy of loading. In addition, the operator or manipulator only needs to be located in the predetermined operating position in front of the label reading element to easily pick up the accessories to be installed in the material frame stopped in front of the label reading element, without the need for personnel to walk or mechanical movement to select accessories, thereby ensuring the safety of loading, reducing the burden of personnel or mechanical operation, and improving the overall operation efficiency of loading.
[0030] Further, according to an embodiment of the present application, the feeding system also includes a material frame set, multiple material frames are selected from the material frame set, the material frame set includes material frames of various specifications, and each material frame of the various specifications is used to store accessories with specifications matching the material frame.
[0031] In this way, for the accessories of different specifications to be installed on the equipment of different models, the suitable material frame can be selected from the material frame base and installed on the carrying plate. Therefore, the feeding system of the present application is applicable to various types of equipment.
[0032] In an embodiment of the present application, a feeding device is provided, which is used to convey accessories to be installed to equipment on a production line, the accessories belonging to the same category and having at least one specification. The feeding device includes: a material platform, including a carrying plate, the carrying plate can rotate around the central axis of the carrying plate; a plurality of material frames, arranged on the carrying plate around the central axis of the carrying plate, each material frame is used to store a plurality of stacked accessories of the same specification, and each material frame is arranged with a label on the surface facing the central axis of the carrying plate, and the label on at least one material frame matches the model of the equipment; a label reading element, arranged above the carrying plate, between the central axis of the carrying plate and the plurality of material frames and facing the outside of the carrying plate, the label reading element is located at a first fixed position on a plane parallel to the carrying plate, and the label reading element is flush with the label on the material frame in a direction perpendicular to the carrying plate, so as to at least solve the technical problems of safety risks, low conveying accuracy and high labor costs in the process of conveying accessories to the equipment on the production line in the prior art, thereby achieving the technical effect of improving the safety, accuracy and operation efficiency of the loading of accessories in the process of conveying accessories to be installed to the equipment on the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The drawings constituting part of the present application are used to provide a further understanding of the present application. The exemplary embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0034] Figure 1is a schematic structural diagram of a feeding device according to an embodiment of the present application at a first top-down oblique angle;
[0035] Figure 2 is a schematic structural diagram of a feeding device and a feeding system according to an embodiment of the present application at a second top and oblique angle;
[0036] Figure 3 is a schematic diagram of the structure of a feeding device according to an embodiment of the present application from a top view;
[0037] Figure 4 is a schematic diagram of the structure of a feeding device and a feeding system according to an embodiment of the present application at an upward or oblique viewing angle; and
[0038] Figure 5 It is a schematic diagram of the structure of a feeding device and a feeding system according to an embodiment of the present application at a side view angle.
[0039] The above drawings include the following reference numerals:
[0040] 100 Loading device
[0041] 110: Material Platform
[0042] 111: Loading plate
[0043] 1110: Second opening
[0044] 113: Base
[0045] 115: Lifting element
[0046] 117: Beam
[0047] 1171: First Arm
[0048] 1173: First Branch
[0049] 1175: Second Branch
[0050] 1177: Second Arm
[0051] 1179: The Third Branch
[0052] 119: Rotating mechanism
[0053] 120 Material frame
[0054] 121: Base plate
[0055] 1210: First opening
[0056] 123: First L-shaped plate
[0057] 1231: First side panel
[0058] 1233: Second side panel
[0059] 125: Second L-shaped plate
[0060] 1251: Third side panel
[0061] 1253: Fourth side panel
[0062] 127: Latch
[0063] 130: Tag reading element
[0064] 140: Tags
[0065] 150: Presence detection element
[0066] 160: Tag reading and writing components
[0067] 200: Feeding system
[0068] 210: Accessories
[0069] S1, S2: Distance DETAILED DESCRIPTION
[0070] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0071] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0072] In the present application, unless otherwise specified, the directional words used, such as "up, down, top, bottom", usually refer to the directions shown in the drawings, or to the components themselves in the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "inside and outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directional words are not used to limit the present application.
[0073] The purpose of the present application is to provide an improved feeding device and a feeding system including the same, which can improve the safety, accuracy and operating efficiency of loading accessories during the process of conveying accessories to be installed to equipment on a production line.
[0074] In view of this, the present application provides a loading device, which is used to deliver accessories to be installed to equipment on a production line, where the accessories to be installed belong to the same category and have at least one specification. Figure 1 is a schematic diagram of the structure of the feeding device according to an embodiment of the present application at a first top-down oblique angle, Figure 22 is a schematic diagram of the structure of the feeding device and the feeding system according to the embodiment of the present application at a second top view angle. Figure 1 and Figure 2 As shown, the loading device 100 includes: a material platform 110, which includes a carrying plate 111, and the carrying plate 111 can rotate around the central axis of the carrying plate 111; a plurality of material frames 120, which are arranged on the carrying plate around the central axis of the carrying plate 111, each material frame 120 is used to store a plurality of stacked accessories 210 of the same specification, and each material frame 120 is arranged with a label 140 on the surface facing the central axis of the carrying plate 111, and the label 140 on at least one material frame 120 matches the model of the equipment on the production line; a label reading element 130, which is arranged above the carrying plate 111, between the central axis of the carrying plate 111 and the plurality of material frames 120 and facing the outside of the carrying plate 111, the label reading element 130 is located at a first fixed position on a plane parallel to the carrying plate 111, and the label reading element 130 is flush with the label 140 on the material frame 120 in a direction perpendicular to the carrying plate 111 (i.e., located at the same height).
[0075] In this way, the plurality of material frames 120 on the carrier plate 111 can be rotated by rotating the carrier plate 111. When the plurality of material frames 120 rotate, the label reading element 130 can detect the label 140 on the material frame 120 that rotates to the front thereof, and the rotation of the carrier plate 111 can be stopped when the label reading element 130 detects the label 140 that matches the model of the device. In this way, it can be ensured that the accessories 210 in the material frame 120 that stops in front of the label reading element 130 are the accessories to be installed on the device, thereby ensuring the accuracy of loading.
[0076] In addition, by rotating the carrier plate 111 to select the correct accessories, the operator or robot only needs to be located at the predetermined operating position in front of the label reading element 130 to easily pick up the accessories to be installed in the material frame 120 parked in front of the label reading element 130, without the need for personnel to walk or machinery to move to select accessories, thereby ensuring the safety of loading, reducing the burden of personnel or machinery operations, and improving the overall loading operation efficiency.
[0077] In the exemplary embodiment of the present application, the equipment on the production line may be a motor, and the accessory to be installed may be a terminal box cover of the motor to be installed. However, the examples of equipment and accessories are not limited thereto, and the above-mentioned loading device may be applied as long as the accessories can be stored in a stacked manner in the material frame.
[0078] In an exemplary embodiment of the present application, the tag matches the model of the equipment on the production line, which means that the tag records the model information of the equipment or records the model or specification information of the accessory 210 to be installed on the equipment. The tag reading element 130 can read the information recorded on the tag 140 and can compare the read information with the pre-stored model information of the equipment to confirm whether the two match. The tag 140 can be an RFID tag (i.e., an RFID chip), a barcode, or a two-dimensional code, etc., which can record information. Accordingly, the tag reading element 130 can be a reader that can read the corresponding RFID tag, barcode, or two-dimensional code, etc.
[0079] In an exemplary embodiment of the present application, the carrying plate 111 may be circular or approximately circular so as to rotate around its central axis.
[0080] Further, in the present application, the specification of the accessory 210 may include at least one of the size, material, color, and weight of the accessory 210 . Figure 2 The schematic diagram of the structure of the feeding device and the feeding system according to the embodiment of the present application is shown, wherein some accessories 210 are stacked in each material frame 120. The specifications of the accessories 210 stacked in each material frame 120 are the same. However, the specifications of the accessories 210 stacked in different material frames 120 can be the same or different. Figure 2 The assemblies 210 in different frames 120 are shown to have similar shapes (eg, rectangular), but the dimensions (eg, length and / or width) of the assemblies 210 in some frames 120 are different.
[0081] Figure 3 is a schematic diagram of the structure of the feeding device according to an embodiment of the present application from a top view, Figure 4 is a schematic diagram of the structure of the feeding device and the feeding system according to an embodiment of the present application at an upward and oblique viewing angle, and Figure 5 It is a schematic diagram of the structure of a feeding device and a feeding system according to an embodiment of the present application at a side view angle.
[0082] Further, in the embodiments of the present application, Figure 1 and Figure 3 As shown, the bottom of each material frame 120 may be provided with a first opening 1210. The first opening 1210 may be located at the center of the bottom of the material frame 120. Figure 4 As shown, a second opening 1110 matching the first opening 1210 may be correspondingly provided at the arrangement position of each material frame 120 on the carrier plate 111. The first opening 1210 and the second opening 1110 are, for example, circular or rectangular.
[0083] At this time, the material platform 110 may further include a base 113 and a lifting element 115 located below the carrying plate 111. Figure 4 and Figure 5 As shown. The lifting element 115 is installed at a second fixed position on the base 113. The second fixed position can be referred to as a lifting position where the lifting element 115 is used to lift the accessory 210. The lifting element 115 can be cylindrical and can include a movable top that can move up and down within a predetermined range. The top surface of the top can be flat.
[0084] Thus, when any material frame 120 among the multiple material frames 120 rotates to above the second fixed position (i.e., the first opening 1210 at the bottom of any material frame 120 and the second opening 1110 of the supporting plate 111 thereunder rotate to above the second fixed position), the lifting element 115 (or the movable top of the lifting element 115) can move up and down through the first opening 1210 of the material frame 120 and the second opening 1110 below the first opening 1210. Figure 3 The figure shows a case where a material frame 120 is rotated to above the second fixed position. At this time, the top of the lifting element 115 can be seen through the first opening 1210 of the material frame 120. At this time, if the top of the lifting element 115 moves upward, the accessories 210 in the material frame 120 can be lifted upward through the first opening 1210 of the material frame 120 and the second opening 1110 below it. The lifted accessories 210 are more convenient for operators or manipulators to grab.
[0085] In the present application, the sizes of the first opening 1210 and the second opening 1110 can be the same or different, as long as their sizes are both larger than the radial size of the lifting element 115. In addition, the sizes of the first openings 1210 on different material frames 120 can also be the same or different, as long as their sizes are both larger than the radial size of the lifting element 115.
[0086] In addition, in the present application, the lifting element 115 can be a servo electric cylinder, a hydraulic cylinder, a pneumatic cylinder, an electric push rod, etc., to lift the accessories 210 in the material frame 120 above it upward. As an example, Figure 4 and Figure 5 It is shown that the lifting element 115 is a servo cylinder.
[0087] Further, if Figure 3 As shown, in the plane parallel to the carrier plate 111 and along the circumferential direction of the carrier plate 111, the distance S1 between the second fixed position and the first fixed position is equal to or substantially equal to the distance between the label on each material frame and the first opening. Therefore, when any material frame 120 rotates to above the second fixed position, the label 140 on the material frame 120 is just located in front of or directly in front of the label reading element 130 in the radial direction. Specifically, the label 140 is located in the reading area of the label reading element 130, so that the label reading element 130 can detect the label 140 on the material frame 120.
[0088] Further, in the present application, the material frame 120 has a rectangular parallelepiped or a shape similar to a rectangular parallelepiped. Figures 1 to 5 As shown, each material frame 120 includes a bottom plate 121 and a first L-shaped plate 123 and a second L-shaped plate 125 fixed on the bottom plate. The bottom plate 121 can be fixed to the carrier plate 111 via a latch 127. Thus, the material frame 120 is detachable and thus replaceable. Figures 1 to 3 1 shows that the bottom plate 121 is fixed to the carrier plate 111 below via the sockets provided on the two sides and the pins 127 inserted into the sockets. However, the present application is not limited thereto, and the bottom plate 121 may also be fixed to the carrier plate 111 via the sockets provided on one, three or four sides and the corresponding pins. In addition, the first opening 1210 may be provided on the bottom plate 121, for example, at the center of the bottom plate 121. In addition, a handle may be installed on the first L-shaped plate 123 and / or the second L-shaped plate 125, so that it is easy for the operator to replace the material frame 120.
[0089] The first L-shaped plate 123 and the second L-shaped plate 125 may be arranged in a diagonal form, for example, along two diagonal corners of a rectangle. The first L-shaped plate 123 may include a first side plate 1231 arranged along the circumferential direction of the carrier plate 111, and a second side plate 1233 extending outwardly from one end of the first side plate 1231 along the radial direction of the carrier plate 111. The second L-shaped plate 125 may include a third side plate 1251 arranged along the circumferential direction of the carrier plate 111, and a fourth side plate 1253 extending inwardly from one end of the third side plate 1251 along the radial direction of the carrier plate 111.
[0090] In addition, the label 140 on the material frame 120 may be arranged on the first side plate 1231 , for example, near the second side plate 1233 . In other words, along the circumferential direction of the carrier plate 111 , the label 140 may be located between the first opening 1210 and the second side plate 1233 .
[0091] It should be noted that the first side plate 1231 and the fourth side plate 1253 may be connected or not connected, and the second side plate 1233 and the third side plate 1251 may be connected or not connected. When they are not connected, the first L-shaped plate 123 and the second L-shaped plate 125 can still define a rectangular shape, and it is easier to take and place the accessory 210.
[0092] In addition, for each material frame 120, the distance between the first L-shaped plate 123 and the second L-shaped plate 125 of the material frame 120 matches the size of the accessories 210 stored in the material frame 120. Specifically, the distance between the first side plate 1231 and the third side plate 1251 defines the maximum size of the accessories 210 that the material frame 120 can accommodate along the radial direction of the carrier plate 111, and the distance between the second side plate 1233 and the fourth side plate 1253 defines the maximum size of the accessories 210 that the material frame 120 can accommodate along the circumferential direction of the carrier plate 111. In particular, in order to stably accommodate the accessories 210, the distance between the first L-shaped plate 123 and the second L-shaped plate 125 of the material frame 120 can be pre-set to be slightly larger than the size of the accessories 210 to be accommodated. In addition, material frames of various sizes can be pre-set to match the accessories 210 of various sizes that may exist, respectively.
[0093] At this time, in the case that the accessories 210 to be transported have various sizes, a material frame 120 with a size matching the size of each accessory 210 to be transported can be selected.
[0094] Further, if Figures 1 to 3 As shown, the feeding device 100 according to the present application may further include at least one presence detection element 150. The at least one presence detection element 150 may be arranged above the carrier plate 111, between the central axis of the carrier plate 111 and the plurality of material frames 120, and toward the outside of the carrier plate 111. On a plane parallel to the carrier plate 111, the at least one presence detection element 150 may be located at a third fixed position. In a direction perpendicular to the carrier plate 111, the at least one presence detection element 150 may be located at at least one predetermined height, respectively, and may be configured to detect whether an accessory 210 exists at the at least one predetermined height.
[0095] In order to accurately detect whether there is an accessory 210 at a predetermined height in the material frame 120, as shown in FIG. Figure 3 As shown, on a plane parallel to the carrier plate 111 and along the circumferential direction of the carrier plate 111, the second fixed position can be located between the first fixed position and the third fixed position, and the distance S2 between the first fixed position and the third fixed position can be greater than the distance between the label 140 on each material frame 120 and the first opening 1210, and less than the distance between the label 140 on each material frame 120 and the fourth side plate 1253 of the second L-shaped plate 125.
[0096] Thus, when any material frame 120 rotates to above the second fixed position, at least one existence detection element 150 is exactly located between the first opening 1210 on the material frame 120 and the fourth side plate 1253. Therefore, each of the at least one existence detection element 150 can accurately detect whether the accessory 210 exists at the predetermined height where the existence detection element 150 is located in the material frame 120, without being affected by the top lifted by the lifting element 115 or the fourth side plate 1253. At this time, the width of the first side plate 1231 should be smaller than the distance from the second side plate 1233 to the existence detection element 150 to avoid interfering with the detection of the existence detection element 150.
[0097] In the present application, to detect the presence or absence of the accessory 210, the presence detection element 150 may be an optical sensor, such as a photoelectric sensor or a laser sensor, or a proximity sensor.
[0098] In the present application, at least one existence detection element 150 may include only one existence detection element 150. In this case, the height of the existence detection element 150 may be flush with the lowest position or the highest position of the accessory 210 after being lifted by the lifting element 115. When the height of the existence detection element 150 is flush with the highest position of the accessory 210 after being lifted, the existence detection element 150 may detect whether the accessory 210 is lifted to the grasping position. For example, if the existence detection element 150 detects that the accessory 210 exists at the height, it means that the accessory 210 has been lifted to the grasping position, and the operator or the manipulator may start to grasp the accessory 210. When the height of the existence detection element 150 is flush with the lowest position of the accessory 210 after being lifted, the existence detection element 150 may detect whether the lifted accessory 210 has been completely grasped. For example, if the existence detection element 150 detects that the accessory 210 does not exist at the height, it means that the lifted accessory 210 has been completely grasped.
[0099] In addition, in the present application, the at least one existence detection element 150 may also include a plurality of existence detection elements 150, such as two, three or more existence detection elements 150. When two existence detection elements 150 are provided, the heights of the two existence detection elements 150 may be flush with the lowest position and the highest position of the raised accessory 210, respectively. Figures 1 to 3 When there are more than one existence detection element 150, the heights of the two existence detection elements 150 can be flush with the lowest position and the highest position of the lifted accessory 210, respectively, and the height of the remaining existence detection element 150 can be located between the two existence detection elements 150 for redundant detection. Figures 1 to 3As shown, in the case of three existence detection elements 150 , it can be considered that the lifted accessory 210 has been grasped only when none of the three existence detection elements 150 detects the existence of the accessory 210 .
[0100] In addition, in the present application, in order to fix the tag reading element 130 and the presence detection element 150, a fixed bracket can also be installed on the base 113 of the material platform 110, and the bracket can include a beam 117 above the carrying plate 111 and across the carrying plate 111, such as Figures 1 to 5 The crossbeam 117 may be fixed with a first arm 1171 parallel to the supporting plate 111 .
[0101] The end of the first arm 1171 may be connected to the first branch 1173 and the second branch 1175, both of which are perpendicular to the carrier plate 111. The tag reading element 130 may be mounted on the first branch 1173 and flush with the tag 140. At least one presence detecting element 150 may be mounted at at least one predetermined height on the second branch 1175. Further, the end of the first arm 1171 may be connected to the first branch 1173 via an L-shaped branch.
[0102] On a plane parallel to the carrier plate and along the circumferential direction of the carrier plate, the distance between the first branch 1173 and the second branch 1175 can be greater than the distance between the label 140 on the material frame 120 and the first opening 1210, and less than the distance between the label 140 on the material frame and the fourth side plate 1253 of the second L-shaped plate 125. Thus, it can be achieved that the distance between the first fixed position and the third fixed position is greater than the distance between the label 140 on each material frame 120 and the first opening 1210, and less than the distance between the label on each material frame 120 and the fourth side plate 1253 of the second L-shaped plate 125.
[0103] Furthermore, in the present application, the material platform 110 may also include a rotating mechanism 119. Figure 4 and Figure 5 As shown, the rotating mechanism 119 can be mounted on the base 113, for example, at the center of the base 113. In addition, the carrier plate 111 can be fixed on the rotating shaft of the rotating mechanism 119, and the central axis of the carrier plate 111 coincides with the rotating shaft of the rotating mechanism 119. In this way, the rotating mechanism 119 can drive the carrier plate 111 to rotate around its central axis. Figure 1 and Figure 4 As shown, a hole for passing the rotating shaft of the rotating mechanism 119 may be provided at the center of the carrying plate 111 , and the rotating shaft passes through the hole and is fixed to the carrying plate 111 .
[0104] Further, in the present application, the loading device 100 may further include a tag reading and writing element 160. The tag reading and writing element 160 is arranged above the carrier plate 111, between the central axis of the carrier plate 111 and the plurality of material frames 120, and toward the outside of the carrier plate 111. On a plane parallel to the carrier plate 111, the tag reading and writing element 160 may be located at a fourth fixed position, and in a direction perpendicular to the carrier plate 111, the tag reading and writing element 160 may be flush with the tag 140 on the material frame 120.
[0105] The tag reading and writing element 160 is a different element from the tag reading element 130. The tag reading and writing element 160 can not only read tags but also write tags. In this case, the tag reading and writing element 160 can be an RFID reader, and the tag can be an RFID tag. It should be noted that an RFID reader can also be used as the tag reading element 130, in which case only its tag reading function is used.
[0106] By setting the label reading and writing element 160, the information of the label on the material frame 120 can be modified. Therefore, when the model of the equipment on the production line changes, but the material frame 120 is still suitable for the accessories to be installed of the new equipment on the production line, there is no need to replace the label on the material frame 120. Instead, the label reading and writing element 160 can be used to read (copy) the model label of the new equipment on the production line, and then the model information in the model label or the label information matching the model information is written into the label on the material frame 120, thereby reducing the operation burden and improving the work efficiency.
[0107] In addition, in order to set the tag reading and writing element 160, a second arm 1177 parallel to the carrying plate 111 may be fixed to the crossbeam 117 of the material platform 110. The end of the second arm 1177 may be further connected to a third branch 1179 perpendicular to the carrying plate 111, and the tag reading and writing element 160 may be installed on the third branch 1179.
[0108] Furthermore, on a plane parallel to the carrier plate 111 and along the circumferential direction of the carrier plate 111, the distance between the fourth fixed position and the first fixed position may be equal to the distance between two tags 140 on two preset material frames 120 among the multiple material frames 120. Thus, when a tag on a certain material frame rotates to the front of the tag reading element 130, a tag on another material frame may just rotate to the front of the tag reading and writing element 160. Thus, the tag reading and writing element 160 may write tags while the tag reading element 130 reads tags.
[0109] In the present application, the rotating mechanism 119 may be a DC motor, an AC motor, a stepping motor, a servo motor, a cam motor, a hydraulic motor, a pneumatic motor, etc., and the rotating shaft of the rotating mechanism 119 may be an output shaft of these components. Figure 4 and Figure 5 The rotating mechanism 119 is shown as a cam motor.
[0110] In addition, in the present application, a plurality of material frames 120 can be evenly arranged around the center of the carrier plate 111. At this time, the rotating mechanism 119 can be configured to rotate a fixed angle each time, then pause for a few seconds to wait for the comparison result of the tag reading element 130, and rotate the fixed angle again when the comparison result is not matched. The fixed angle can be the angle between the two first openings 1210 on the two adjacent material frames 120 and the line connecting the center of the carrier plate 111. Thus, when the first opening 1210 of a certain material frame 120 is initially located above the second fixed position (at this time, the label of the material frame 120 is located directly in front of the label reading element 130), after the rotating mechanism 119 rotates once, the first opening 1210 of the adjacent material frame 120 will rotate to the second fixed position, so that the label reading element 130 can detect the label on the adjacent material frame 120. Alternatively, the rotating mechanism 119 can also be configured to rotate continuously and stop rotating in response to the label reading element 130 reading a label matching the device.
[0111] Utilizing the structure and composition of the feeding device 100 described above, the feeding device 100 according to the present application can be operated manually or semi-automatically by an operator, or fully automatically by itself to perform the following feeding method of accessories. Assume that at least some of the multiple material frames 120 have pre-stored accessories 210 that match the model of the equipment on the production line, the uppermost surfaces of these accessories 210 are located at a predetermined height, and the labels 140 on these material frames 120 have been pre-written with the equipment model information of the equipment or the model or specification information of the matching accessories 210. The lifting element 115 is configured to lift the accessory 210 by a predetermined distance so that the uppermost surface of the accessory 210 reaches a specified height, and a presence detection element 150 is provided at the specified height. Initially, the model label of the equipment conveyed to the current position on the production line is read by the label reading and writing element 160 or another label reading element on the production line to identify and store the equipment model information. Then, the rotating mechanism 119 can be controlled to rotate. If a material frame 120 is initially located above the second fixed position, the rotating mechanism 119 can rotate a fixed angle each time, which can be the angle between the two first openings 1210 on the two adjacent material frames 120 and the line connecting the center of the carrier plate 111. After the rotating mechanism 119 rotates once, the label reading element 130 can read the label on the material frame rotated in front of it and compare it with the pre-stored device model information. If the comparison result is not matched, the rotating mechanism 119 can be controlled to continue rotating. If the comparison result is matched, the rotating mechanism 119 can be controlled to stop rotating. Then, the lifting element 115 can be controlled to lift the accessory 210 in the current material frame 120 through the first opening 1210 and the second opening 1110 so that the uppermost surface of the accessory 210 reaches the specified height. Next, the detection result of the existence detection element 150 located at the specified height is obtained. When the existence detection element 150 indicates that the accessory 210 exists at the specified height, it is considered that the accessory 210 has been lifted to the grasping position. Afterwards, the lifted parts are manually or automatically grabbed one by one by the operator or by the manipulator and delivered to the equipment on the production line. In the case of three existence detection elements 150, when none of the three existence detection elements 150 detects the existence of the parts 210, it is considered that the parts 210 in the current material frame 120 have been grabbed. At this time, the lifting element 115 is controlled to drop a predetermined distance so that its top is located below the carrier plate 111. Then, the rotating mechanism 119 is controlled to continue to rotate and continue the above-mentioned processing process.
[0112] Further, in the present application, the feeding device 100 may also be provided with a processing unit (not shown) to realize the automatic operation of the feeding device 100. At this time, the processing unit may be connected to the tag reading element 130, the tag reading and writing element 160, the rotating mechanism 119, etc., and may control these components according to a pre-stored algorithm or program so that the feeding device 100 realizes the automatic feeding process of the accessories.
[0113] In addition, the present application also provides a feeding system 200. Figure 2 , Figure 4 and Figure 5 As shown, the loading system 200 includes the loading device 100 described above and a plurality of accessories 210, which are stored in at least one material frame 120 of the plurality of material frames 120 of the loading device 100. The plurality of accessories 210 belong to the same category and have at least one specification, the specifications of the accessories 210 stored in each material frame 120 are the same, and the labels 140 arranged on each material frame 120 indicate the specifications of the accessories 210 stored in the material frame 120.
[0114] Furthermore, the loading system 200 may further include a material frame set, and the multiple material frames 120 arranged on the carrier plate 111 may be selected from the material frame set. The material frame set may include material frames of multiple specifications, and each material frame 120 of the multiple specifications is used to store accessories 210 whose specifications match the material frame 120.
[0115] The structure, composition and operation of the feeding system 200 according to the present application may refer to the corresponding description of the feeding device 100 above, and thus will not be described in detail here.
[0116] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0117] It should be noted that the terms "first", "second", etc. in the specification and claims of this application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the application described herein can be implemented in an order other than those illustrated or described herein. The nouns and pronouns related to people in this patent application are not limited to specific genders.
[0118] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A feeding device, used for conveying accessories (210) to be installed to equipment on a production line, wherein the accessories belong to the same category and have at least one specification, characterized in that: The feeding device (100) comprises: A material platform (110) comprises a carrying plate (111), wherein the carrying plate (111) is capable of rotating around a central axis of the carrying plate (111); A plurality of material frames (120) are arranged on the carrier plate (111) around the central axis of the carrier plate (111), each of the material frames (120) is used to store a plurality of stacked accessories (210) of the same specification, and each of the material frames (120) is provided with a label (140) on a surface facing the central axis of the carrier plate (111), and the label (140) on at least one of the material frames (120) matches the model of the device; A label reading element (130) is arranged above the carrier plate (111), between the central axis of the carrier plate (111) and the plurality of material frames (120) and toward the outside of the carrier plate (111); the label reading element (130) is located at a first fixed position on a plane parallel to the carrier plate; and the label reading element (130) is flush with the label (140) on the material frame (120) in a direction perpendicular to the carrier plate.
2. The feeding device according to claim 1, characterized in that: The specifications include at least one of size, material, color, and weight.
3. The feeding device according to claim 2, characterized in that: A first opening (1210) is provided at the bottom of each material frame (120), and a second opening (1110) matching the first opening (1210) is provided on the carrying plate (111) at the arrangement position of each material frame (120). The material platform (110) further comprises a base (113) and a lifting element (115) located below the carrying plate (111); the lifting element is installed at a second fixed position on the base (113); and the lifting element (115) is configured to move up and down through the first opening (1210) on the material frame (120) and the second opening (1110) below the first opening (1210) when any of the material frames (120) rotates above the second fixed position; and In a plane parallel to the carrier plate and along the circumferential direction of the carrier plate, the distance between the second fixed position and the first fixed position is equal to the distance between the label (140) on each material frame (120) and the first opening (1210).
4. The feeding device according to claim 3, characterized in that: Each of the material frames (120) comprises a bottom plate (121) and a first L-shaped plate (123) and a second L-shaped plate (125) fixed on the bottom plate, the first opening (1210) is arranged on the bottom plate, and the bottom plate is fixed to the carrying plate (111) via a latch (127). The first L-shaped plate (123) and the second L-shaped plate (125) are arranged in a diagonal form, the first L-shaped plate (123) includes a first side plate (1231) arranged along the circumferential direction of the carrier plate (111), and a second side plate (1233) extending outward from one end of the first side plate (1231) along the radial direction of the carrier plate (111), the second L-shaped plate (125) includes a third side plate (1251) arranged along the circumferential direction of the carrier plate (111) and a fourth side plate (1253) extending inward from one end of the third side plate along the radial direction of the carrier plate (111), and the label (140) on the material frame (120) is arranged on the first side plate (1231).
5. The feeding device according to claim 4, characterized in that: For each of the magazines (120), the distance between the first L-shaped plate (123) and the second L-shaped plate (125) matches the size of the accessories stored in the magazine.
6. The feeding device according to claim 4, characterized in that: The loading device (100) further comprises at least one existence detection element (150), the at least one existence detection element (150) being arranged above the carrying plate (111), between the central axis of the carrying plate (111) and the plurality of material frames (120) and facing the outside of the carrying plate (111), the at least one existence detection element (150) being located at a third fixed position on a plane parallel to the carrying plate, and the at least one existence detection element (150) being located at at least one predetermined height in a direction perpendicular to the carrying plate and being configured to detect whether the accessory (210) exists at the at least one predetermined height, On a plane parallel to the carrier plate and along the circumferential direction of the carrier plate, the second fixed position is located between the first fixed position and the third fixed position, and the distance between the first fixed position and the third fixed position is greater than the distance between the label (140) on the material frame (120) and the first opening (1210), and is smaller than the distance between the label (140) on the material frame (120) and the fourth side plate (1253) of the second L-shaped plate (125).
7. The feeding device according to claim 6, characterized in that: The material platform (110) further comprises a crossbeam (117) above the carrying plate (111) and spanning the carrying plate (111), wherein a first arm (1171) parallel to the carrying plate (111) is fixed to the crossbeam. The end of the first arm (1171) is connected to a first branch (1173) and a second branch (1175), the first branch (1173) and the second branch (1175) are both perpendicular to the carrier plate (111), the tag reading element (130) is mounted on the first branch (1173), and the at least one presence detection element (150) is mounted on the second branch (1175) at the at least one predetermined height. On a plane parallel to the supporting plate and along the circumferential direction of the supporting plate, the distance between the first branch (1173) and the second branch (1175) is greater than the distance between the label (140) on the material frame (120) and the first opening (1210), and is less than the distance between the label (140) on the material frame (120) and the fourth side plate (1253) of the second L-shaped plate (125).
8. The feeding device according to claim 3, characterized in that: The material platform (110) further includes a rotating mechanism (119) mounted on the base (113). The supporting plate (111) is fixed on the rotating shaft of the rotating mechanism (119), and the central axis of the supporting plate (111) coincides with the rotating shaft of the rotating mechanism (119).
9. The feeding device according to claim 8, characterized in that: The plurality of material frames (120) are evenly arranged around the center of the carrying plate (111), The rotating mechanism (119) is configured to rotate at a fixed angle each time, and the fixed angle is the angle between the line connecting the two first openings (1210) on two adjacent material frames (120) and the center of the carrying plate (111).
10. The feeding device according to claim 7, characterized in that: The loading device (100) further comprises a label reading and writing element (160), wherein the label reading and writing element (160) is arranged above the carrier plate, between the central axis of the carrier plate and the plurality of material frames and facing the outside of the carrier plate; the label reading and writing element (160) is located at a fourth fixed position on a plane parallel to the carrier plate; and the label reading and writing element (160) is flush with the label (140) on the material frame (120) in a direction perpendicular to the carrier plate.
11. The feeding device according to claim 10, characterized in that: A second arm (1177) parallel to the carrier plate is also fixed on the crossbeam (117), the end of the second arm (1177) is connected to a third branch (1179) perpendicular to the carrier plate, and the tag reading and writing element (160) is installed on the third branch (1179). On a plane parallel to the carrier plate and along the circumferential direction of the carrier plate, the distance between the fourth fixed position and the first fixed position is equal to the distance between the two labels (140) on two preset material frames (120) among the multiple material frames (120).
12. The feeding device according to claim 1, characterized in that: The device is an electric motor, and the accessory (210) is a terminal box cover of the electric motor.
13. The feeding system is characterized in that: The feeding system (200) comprises: A feeding device according to any one of claims 1 to 12, and A plurality of accessories (210) are stored in at least one material frame among a plurality of material frames (120) of the loading device (100), The plurality of accessories (210) belong to the same category and have at least one specification, the specifications of the accessories (210) stored in each of the material frames (120) are the same, and a label (140) arranged on each of the material frames (120) indicates the specifications of the accessories (210) stored in the material frame (120).
14. The feeding system according to claim 13, characterized in that: The feeding system (200) further comprises a material frame set, the plurality of material frames (120) are selected from the material frame set, the material frame set comprises material frames (120) of various specifications, and each material frame (120) of the various specifications is used to store accessories whose specifications match the material frame.