Double-layer composite discharging sealing valve

By designing a double-layer composite unloading sealing valve in the discharge equipment, the coordination of the adjustment device and the high-temperature-resistant soft curtains solves the problems of high energy consumption and lax sealing in the existing equipment, and realizes automatic unloading and efficient sealing, reducing the failure rate and energy consumption.

CN222860559UActive Publication Date: 2025-05-13HEBEI WEIKAI ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202421448406.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-05-13
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The existing cutting equipment in the cement, steel and other industries has problems such as high energy consumption and lax sealing, resulting in high equipment failure rate and low production efficiency.

Method used

A double-layer composite unloading sealing valve is designed. Through the adjustment device, the angle and counterweight are adjusted according to the production capacity, and combined with the combination of high-temperature soft curtains and counterweight slats, automatic unloading and good sealing effect are achieved.

Benefits of technology

It achieves that the equipment itself has zero energy consumption, no additional power equipment is required, the sealing effect is good, the failure rate is low, and the practicality and production efficiency of the device are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of discharging valves, in particular to a double-layer composite discharging sealing valve, which can flexibly and uniformly carry out the discharging process by adjusting the angle and the counterweight through an adjusting device according to the production capacity, and can pay attention to the air locking condition and the material flowing condition of equipment at any time through an observation device. Through cooperation of the high-temperature-resistant soft curtain and the balance weight battens, when the weight of materials reaches a certain mass, the soft curtain automatically lifts the materials to flow out of conveying equipment, energy consumption of the equipment is zero, additional power equipment is not needed, the sealing effect is good, the failure rate is low, and the practicability of the device is improved; comprising an adjusting device and an observing device, and the observing device is installed on the adjusting device.
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Description

Technical Field

[0001] The utility model relates to the technical field of discharge valves, in particular to a double-layer composite discharge sealing valve. Background Art

[0002] At present, traditional rotary feeders or heavy hammer flap valves are commonly used for dust collectors, cyclones and other unloading in cement, steel and other industries in my country. The use of rotary feeders has a high failure rate and high energy consumption. Each rotary feeder consumes a large amount of electricity resources every month. Failure of equipment during operation not only increases the labor burden of enterprise employees, but also causes equipment damage and production line shutdown in serious cases, seriously affecting the normal safe production of enterprises. The use of heavy hammer rotary feeders has disadvantages such as poor sealing. Air leakage during equipment operation reduces the effective work of the fan and reduces the operating capacity of the equipment. Long-term air leakage poses a certain risk to the safe operation of the equipment. Based on environmental protection, energy saving, and convenient maintenance, our company focuses on the design and development of feeders for dust collectors, cyclones and other equipment, and develops and launches double-layer composite unloading sealing valves, which solves the common problems of high energy consumption and poor sealing. Its advanced technical performance, quality reliability, operational stability, and environmental protection functionality are fully recognized by cement plant users. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a double-layer composite unloading sealing valve which can adjust the angle and counterweight according to the production capacity through an adjusting device, and can flexibly and evenly carry out the unloading process. Through the observation device, the wind locking situation of the equipment and the material flow situation can be paid attention to at any time. Through the cooperation of high-temperature resistant soft curtain and counterweight slats, when the material weight reaches a certain mass, the soft curtain automatically lifts the material to flow out of the conveying equipment. The energy consumption of the equipment itself is zero, and no additional power equipment is required. The sealing effect is good and the failure rate is low, which improves the practicality of the device.

[0004] The utility model discloses a double-layer composite unloading sealing valve, which comprises an adjusting device and an observing device, wherein the observing device is installed on the adjusting device. The adjusting device adjusts the angle and the counterweight according to the production capacity, so that the unloading process can be carried out flexibly and evenly. The observing device can pay attention to the equipment air locking situation and the material flow situation at any time. Through the cooperation of the high-temperature resistant soft curtain and the counterweight slats, when the material weight reaches a certain mass, the soft curtain automatically lifts the material to flow out of the conveying equipment. The energy consumption of the equipment itself is zero, and no additional power equipment is required. In addition, the sealing effect is good and the failure rate is low, thereby improving the practicability of the device.

[0005] Preferably, the adjusting device includes an upper sealing connector, a lower sealing connector, a cylinder, a material guide plate, a bearing and a baffle. The upper sealing connector and the lower sealing connector are respectively arranged on the upper end surface and the lower end surface of the cylinder. A material guide plate is installed on the upper part of the cylinder. Convex grooves are designed on both sides of the upper part of the cylinder. A rotating shaft is connected to the groove through a bearing. A baffle is connected to the side of the rotating shaft. The rotating shaft extends to the outside of the cylinder and is connected to an external connecting rod. The upper sealing connector and the lower sealing connector are used to improve the sealing performance of the connection between the input end and the output end of the cylinder. The material is diverted by the material guide plate. The baffle angle and the counterweight outside the rotating shaft are adjusted according to the production capacity. The material can be unloaded flexibly and evenly, thereby improving the practicability of the device.

[0006] Preferably, it also includes a rear tilt plate, which is made of 304 white steel plate and has an inclination angle of 45 degrees to the horizontal plane; by using 304 white steel plate for the rear tilt plate, the wear resistance and heat resistance of the cylinder are improved, and by using a 45-degree sliding material inclination angle, the material can flow smoothly into the conveying equipment, thereby improving the practicability of the device.

[0007] Preferably, it also includes a high-temperature resistant soft curtain and a counterweight slats. The high-temperature resistant soft curtain is installed on the top of the cylinder, and a plurality of groups of counterweight slats are evenly installed on the high-temperature resistant soft curtain by bolts. The counterweight slats are used to make the high-temperature resistant soft curtain droop naturally, and the soft curtain can contact with the rear tilt plate after drooping. When the weight of the material reaches a certain mass, the high-temperature resistant soft curtain is automatically lifted to make the material flow out of the conveying equipment, which can reduce the overflow of material smoke and dust, enable the equipment to have wind locking ability, and improve the practicability of the device.

[0008] Preferably, the observation device includes a forward tilting plate, an observation port and a sealing cover. The front forward tilting plate of the cylinder forms an angle of 38 degrees with the horizontal plane. An observation port is installed on the upper end surface of the forward tilting plate, and a sealing cover is installed on the observation port. The observation port makes it convenient to pay attention to the equipment's air locking conditions and material flow conditions at any time, thereby improving the practicability of the device.

[0009] Compared with the prior art, the utility model has the following beneficial effects: by adjusting the angle and counterweight according to the production capacity through the adjusting device, the unloading process can be carried out flexibly and evenly, and the wind locking situation of the equipment and the material flow situation can be paid attention to at any time through the observation device; through the cooperation of the high-temperature resistant soft curtain and the counterweight slats, when the material weight reaches a certain mass, the soft curtain automatically lifts the material to flow out of the conveying equipment, the energy consumption of the equipment itself is zero, and no additional power equipment is required, and the sealing effect is good and the failure rate is low, which improves the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;

[0011] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0012] Figure 3 It is a schematic diagram of the axonometric structure of the high temperature resistant soft curtain;

[0013] Markings in the attached drawings: 1. upper sealing connector; 2. lower sealing connector; 3. cylinder; 4. rear tilt plate; 5. forward tilt plate; 6. material guide plate; 7. bearing; 8. baffle; 9. high temperature resistant soft curtain; 10. counterweight strip; 11. observation port; 12. sealing cover. DETAILED DESCRIPTION

[0014] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0015] Example

[0016] like Figure 1 , Figure 2 and Figure 3 The viewing device shown is mounted on the adjustment device;

[0017] First, the material is guided through the guide plate 6, and the angle of the baffle plate 8 and the counterweight outside the rotating shaft are adjusted according to the production capacity. The high-temperature resistant soft curtain 9 is naturally drooped through the counterweight strip 10. After the soft curtain droops, it can contact the rear tilting plate 4. When the weight of the material reaches a certain mass, the high-temperature resistant soft curtain 9 is automatically lifted to allow the material to flow out of the conveying equipment;

[0018] The adjusting device comprises an upper sealing connector 1, a lower sealing connector 2, a cylinder 3, a material guide plate 6, a bearing 7 and a baffle 8. The upper end surface and the lower end surface of the cylinder 3 are respectively provided with the upper sealing connector 1 and the lower sealing connector 2. The material guide plate 6 is installed on the upper part of the cylinder 3. Convex grooves are designed on both sides of the upper part of the cylinder 3. A rotating shaft is connected to the groove through the bearing 7. The side of the rotating shaft is connected with the baffle 8. The rotating shaft extends to the outside of the cylinder 3 and is connected to the external connecting rod.

[0019] It also includes a rear tilt plate 4, the rear tilt plate 4 of the cylinder 3 is made of 304 white steel plate and the rear tilt plate 4 is inclined at a 45 degree angle to the horizontal plane;

[0020] It also includes a high temperature resistant soft curtain 9 and a counterweight slat 10. The top of the cylinder 3 is equipped with a high temperature resistant soft curtain 9, and multiple groups of counterweight slats 10 are evenly installed on the high temperature resistant soft curtain 9 through bolts;

[0021] The observation device includes a forward tilting plate 5, an observation port 11 and a sealing cover 12. The forward tilting plate 5 at the front of the cylinder 3 forms an angle of 38 degrees with the horizontal plane. The observation port 11 is installed on the upper end surface of the forward tilting plate 5, and the sealing cover 12 is installed on the observation port 11.

[0022] By adjusting the angle and counterweight according to the production capacity through the adjustment device, the unloading process can be carried out flexibly and evenly. The wind locking situation of the equipment and the material flow situation can be paid attention to at any time through the observation device. Through the cooperation of the high-temperature resistant soft curtain 9 and the counterweight slats 10, when the material weight reaches a certain mass, the soft curtain automatically lifts the material to flow out of the conveying equipment. The energy consumption of the equipment itself is zero, and no additional power equipment is required. The sealing effect is good and the failure rate is low, which improves the practicality of the device.

[0023] The bearing 7 of the double-layer composite unloading sealing valve of the utility model is purchased on the market, and the technicians in the industry only need to install and operate it according to the accompanying instruction manual, without the need for the technicians in the field to make creative efforts.

[0024] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. Double-layer composite unloading sealing valve; characterized in that, The invention comprises an adjusting device and an observing device, wherein the observing device is mounted on the adjusting device; and further comprises a high temperature resistant soft curtain (9) and a counterweight slat (10). The top of the cylinder (3) is mounted with the high temperature resistant soft curtain (9), and a plurality of groups of counterweight slats (10) are evenly mounted on the high temperature resistant soft curtain (9) by means of bolts.

2. The double-layer composite unloading sealing valve according to claim 1, characterized in that: The regulating device comprises an upper sealing connector (1), a lower sealing connector (2), a cylinder (3), a material guide plate (6), a bearing (7) and a baffle (8); the upper end surface and the lower end surface of the cylinder (3) are respectively provided with the upper sealing connector (1) and the lower sealing connector (2); the material guide plate (6) is installed in the upper part of the cylinder (3); convex grooves are designed on both sides of the upper part of the cylinder (3); a rotating shaft is connected in the groove through a bearing (7); a baffle (8) is connected to the side of the rotating shaft; and the rotating shaft extends to the outside of the cylinder (3) and is connected to an external connecting rod.

3. The double-layer composite unloading sealing valve according to claim 2, characterized in that: The invention also comprises a rear tilting plate (4). The rear tilting plate (4) of the cylinder (3) is made of 304 white steel plate and the rear tilting plate (4) is inclined at an angle of 45 degrees to the horizontal plane.

4. The double-layer composite unloading sealing valve according to claim 2, characterized in that: The observation device comprises a forward tilting plate (5), an observation port (11) and a sealing cover (12); the forward tilting plate (5) at the front of the cylinder (3) forms an angle of 38 degrees with a horizontal plane; the observation port (11) is installed on the upper end surface of the forward tilting plate (5); and the sealing cover (12) is installed on the observation port (11).