Pallet-free stacking device
By designing a pallet-free palletizing device, using robots and mobile pallets to achieve automatic palletizing and transfer of goods, the problems of large space occupied by pallets and high loading and unloading costs in the prior art are solved, and the palletizing efficiency and cargo transfer efficiency are improved.
Patent Information
- Application Number
- CN202421492031.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-27
AI Technical Summary
Existing pallet machines require pallets to be stacked and transported, resulting in large thickness and occupying more space, reducing palletization efficiency and increasing loading and unloading and handling costs.
A pallet-free palletizing device is designed, using robot fixed seats, palletizing robots, robot grippers, conveyor belts and palletizing mechanisms to automatically palletize and transfer goods by moving pallets and supporting ribs, avoiding the use of pallets.
It improves palletization efficiency, reduces the space occupied by pallets, reduces loading, unloading and handling costs, and improves the efficiency of cargo transfer.
Smart Images

Figure CN222860574U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of logistics, in particular to a pallet-free stacking device. Background Art
[0002] Palletizers are used to stack products that have been packed into containers on pallets or pallets (wood, plastic) in a certain arrangement. They can be stacked in multiple layers and then pushed out for forklifts to transport to warehouses for storage. Palletizers automatically stack bags, cartons or other packaging materials delivered by conveyors into stacks according to the working method required by the customer's process, and transport the stacked materials. Common palletizers include robot palletizers, column palletizers, coordinate palletizers, etc., all of which have the common feature of stacking goods on pallets for easy handling by forklifts and other handling tools. Since the finished product stacks still need to be transferred by forklift during the subsequent transportation process, the finished product stacks need to be packaged and transported together with the pallets. The pallets need to be equipped with sockets that cooperate with the forklift, which makes the pallets thicker and occupies a larger space. Single palletizing requires freeing up the stacking space of the products to place the pallets, resulting in low palletizing efficiency. Although pallets can be used in turnover, they still occupy a certain fixed cost. For external transportation, it is usually necessary to unpack the goods on the pallets and load them onto the truck when shipping out of the warehouse, which also increases the loading and unloading costs. Utility Model Content
[0003] The purpose of the utility model is to provide a pallet-free stacking device to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a palletless palletizing device, comprising a robot fixed seat, a palletizing robot, a robot gripper, a conveyor belt and a palletizing mechanism, wherein the palletizing mechanism is arranged at the front end of the robot fixed seat, the palletizing mechanism comprises a first palletizing frame and a second palletizing frame, the first palletizing frame and the second palletizing frame have the same structural arrangement, the first palletizing frame comprises a rectangular fixed base frame, sliding rails are fixedly installed on two opposite sides of the fixed base frame, a groove is arranged on the sliding rail away from the center of the side of the fixed base frame, a movable support plate is movably arranged above the fixed base frame, convex strips are fixedly arranged on both sides of the lower end of the movable support plate, and the convex strips are adapted to the grooves of the sliding rails. The gear train is equipped with a transmission gear and a transmission gear of different ends. The gear train is equipped with a transmission gear and a transmission gear is installed in the gear train. The gear train is equipped with a transmission gear and a transmission gear is installed in the gear train. The gear train is equipped with a transmission gear and a transmission gear is installed in the gear train. The gear train is equipped with a transmission gear and a transmission gear is installed in the gear train.
[0005] Preferably, a palletizing robot is installed above the robot fixing seat, a robot gripper is installed at the end of the palletizing robot, and a conveyor belt is provided on one side of the robot fixing seat.
[0006] Preferably, the middle of the robot fixing seat is arranged at the middle surface between the first stacking rack and the second stacking rack.
[0007] Preferably, a plurality of groups of supporting legs are provided at the lower end of the fixed base frame, and reinforcing rods are provided vertically and horizontally between adjacent supporting legs.
[0008] Preferably, a mounting groove is provided on the lower end surface of the movable support plate, and the driving motor is partially inserted into the mounting groove.
[0009] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model is a palletless palletizing device, which uses a palletizing robot to grab single pieces of cargo on a conveyor belt and place them on a mobile pallet for palletizing. After palletizing is completed, a drive motor at the lower end of the mobile pallet is started to rotate the transmission wheel to drive the gear to rotate, and the gear cooperates with the spur rack to enable the mobile pallet to move. The mobile pallet on one side moves to perform the next operation, and the empty mobile pallet on the other side continues to palletize. The two sets of palletizing devices improve the palletizing efficiency. The utility model arranges support ribs on the upper end of the mobile pallet, so that the cargo can be directly stacked on the support ribs when palletizing. Since there are upward-opening partition grooves between the support ribs, the forklift's insertion rod can be inserted into the partition groove. There is no need to perform additional palletizing on the pallet, and there will be no situation where the pallet occupies cargo space, thereby improving the transfer efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0011] Figure 2 This is a bottom view of the utility model;
[0012] Figure 3 This is a structural schematic diagram of the parts stacking mechanism of the utility model;
[0013] Figure 4 It is a structural schematic diagram of the parts stacking mechanism of the utility model when viewed from above.
[0014] In the figure: 1. robot fixed seat; 2. palletizing robot; 3. robot gripper; 4. conveyor belt; 5. palletizing mechanism; 51. first palletizing rack; 52. second palletizing rack; 6. fixed base frame; 7. supporting legs; 8. reinforcing rod; 9. sliding rail; 10. spur rack; 11. movable pallet; 1101. convex strip; 1102. mounting groove; 12. supporting rib; 13. partition groove; 14. driving motor; 15. driving shaft; 16. transmission wheel; 17. belt; 18. driven wheel; 19. rotating shaft; 20. gear. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0016] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0017] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0018] See also Figure 1-4 The utility model provides a technical solution: a palletless palletizing device, comprising a robot fixed seat 1, a palletizing robot 2, a robot gripper 3, a conveyor belt 4 and a palletizing mechanism 5, wherein the palletizing mechanism 5 is arranged at the front end of the robot fixed seat 1, and the palletizing mechanism 5 comprises a first palletizing frame 51 and a second palletizing frame 52, and the first palletizing frame 51 and the second palletizing frame 52 have the same structural arrangement, and the first palletizing frame 51 comprises a rectangular fixed base frame 6, and sliding rails 9 are fixedly installed on two opposite sides of the fixed base frame 6, and a groove is arranged on the side center of the sliding rail 9 away from the fixed base frame 6, and a movable support plate 11 is movably arranged above the fixed base frame 6, and convex strips 1101 are fixedly arranged on both sides of the lower end of the movable support plate 11, and the convex strips 1101 are adapted to the grooves of the sliding rails 9 and are installed in the grooves, and the movable support plate 11 is fixedly arranged on both sides of the lower end of the movable support plate 11. The convex strips 1101 are adapted to the grooves of the sliding rails 9 and are installed in the grooves. A driving motor 14 is fixed at the lower end of the movable pallet 11, and a driving shaft 15 of the driving motor 14 is arranged downwardly, and a transmission wheel 16 is fixedly sleeved at the lower end of the driving shaft 15, and a belt 17 is arranged on the outer side of the transmission wheel 16, and the other end of the belt 17 is sleeved on the outer side of a driven wheel 18, and the driven wheel 18 is installed at the lower end of a rotating shaft 19, and a bearing is arranged at the upper end of the rotating shaft 19 and fixed to the lower end of the movable pallet 11, and a gear 20 is fixed on the outer side of the rotating shaft 19 and arranged above the driven wheel 18, and a spur rack 10 is welded on the inner side wall of one side of the fixed base frame 6, and the tooth key of the spur rack 10 is meshed with the gear 20; a plurality of supporting ribs 12 arranged in parallel with each other are fixedly connected to the upper end surface of the movable pallet 11, and a separation groove 13 is provided between adjacent supporting ribs 12, and the upper end and both sides of the separation groove 13 are open.
[0019] Furthermore, a palletizing robot 2 is installed above the robot fixing seat 1 , a robot gripper 3 is installed at the end of the palletizing robot 2 , and a conveyor belt 4 is provided on one side of the robot fixing seat 1 .
[0020] Furthermore, the middle of the robot fixing seat 1 is arranged at the middle surface between the first stacking rack 51 and the second stacking rack 52 .
[0021] Furthermore, a plurality of groups of supporting legs 7 are provided at the lower end of the fixed base frame 6 , and reinforcing rods 8 are provided vertically and horizontally between adjacent supporting legs 7 .
[0022] Furthermore, a mounting groove 1102 is formed on the lower end surface of the movable support plate 11 , and a portion of the driving motor 14 is inserted into the mounting groove 1102 .
[0023] Working principle: The utility model provides a pallet-free palletizing device, including a robot fixed seat 1, a palletizing robot 2, a robot gripper 3, a conveyor belt 4 and a palletizing mechanism 5, wherein the palletizing mechanism 5 is arranged at the front end of the robot fixed seat 1, and the palletizing mechanism 5 includes a first palletizing frame 51 and a second palletizing frame 52, and the first palletizing frame 51 and the second palletizing frame 52 have the same structural arrangement, and the first palletizing frame 51 includes a rectangular fixed base frame 6, and the two opposite sides of the fixed base frame 6 are fixedly installed with sliding rails 9, and the sliding rails 9 are arranged with a groove away from the center of the side of the fixed base frame 6, and the upper part of the fixed base frame 6 is movable. A movable support plate 11 is provided, and convex strips 1101 are fixedly provided on both sides of the lower end of the movable support plate 11, and the convex strips 1101 are adapted to the grooves of the sliding rails 9 and installed in the grooves. A driving motor 14 is fixed at the lower end of the movable support plate 11, and a driving shaft 15 of the driving motor 14 is arranged downward, and a transmission wheel 16 is fixedly sleeved at the lower end of the driving shaft 15, and a belt 17 is arranged on the outer side of the transmission wheel 16, and the other end of the belt 17 is sleeved on the outer side of the driven wheel 18, and the driven wheel 18 is installed at the lower end of the rotating shaft 19, and a bearing is arranged on the upper end of the rotating shaft 19 and fixed at the lower end of the movable support plate 11, and the outer side of the rotating shaft 19 is fixed A gear 20 is arranged above the driven wheel 18, and a spur rack 10 is welded on the inner side wall of one side of the fixed base frame 6, and the tooth key of the spur rack 10 is meshed with the gear 20; a plurality of support ribs 12 arranged parallel to each other are fixedly connected to the upper end surface of the mobile pallet 11, and a separation groove 13 is formed between adjacent support ribs 12, and the upper end and both sides of the separation groove 13 are open; when in use, the palletizing robot 2 grabs a single piece of cargo on the conveyor belt 4 and places it on the mobile pallet 11 for palletizing. After palletizing is completed, the driving motor 14 at the lower end of the mobile pallet 11 on one side is started, so that the transmission wheel 16 rotates to drive the gear 20 The gear 20 rotates, and the gear 20 cooperates with the spur rack 10 to enable the mobile pallet 11 to move. The mobile pallet 11 loaded with a whole stack of goods moves to the next step, and the upper end of the empty mobile pallet 11 on the other side continues to stack. The two sets of stacking devices stack alternately to improve the stacking efficiency. The utility model provides support ribs 12 at the upper end of the mobile pallet 11, so that the goods can be stacked directly on the support ribs 12 when stacking. Since there are partition grooves 13 with openings upward between the support ribs 12, the forklift's insertion rod can be extended into the partition grooves 13. There is no need to stack on the pallet additionally, and there will be no situation where the pallet occupies the cargo space, thereby improving the transfer efficiency.
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A palletless palletizing device, characterized in that: The invention comprises a robot fixing seat (1), a palletizing robot (2), a robot gripper (3), a conveyor belt (4) and a palletizing mechanism (5), wherein the palletizing mechanism (5) is arranged at the front end of the robot fixing seat (1), and the palletizing mechanism (5) comprises a first palletizing frame (51) and a second palletizing frame (52), wherein the first palletizing frame (51) and the second palletizing frame (52) have the same structural arrangement, wherein the first palletizing frame (51) comprises a rectangular fixed base frame (6), wherein two opposite side surfaces of the fixed base frame (6) are fixedly mounted with sliding rails (9), wherein a groove is arranged at a side center of the sliding rail (9) away from the fixed base frame (6), wherein a movable support plate (11) is movably arranged above the fixed base frame (6), wherein convex strips (1101) are fixedly arranged at both sides of the lower end of the movable support plate (11), wherein the convex strips (1101) are adapted to the grooves of the sliding rails (9) and are mounted in the grooves, and wherein a driving motor is fixed at the lower end of the movable support plate (11). The driving motor (14) is provided with a driving shaft (15) facing downward, a driving wheel (16) is fixedly sleeved on the lower end of the driving shaft (15), a belt (17) is arranged on the outer side of the driving wheel (16), the other end of the belt (17) is sleeved on the outer side of a driven wheel (18), the driven wheel (18) is mounted on the lower end of a rotating shaft (19), a bearing (10) is arranged on the upper end of the rotating shaft (19) and is fixed on the lower end of the moving support plate (11), the rotating shaft ( 19) A gear (20) is fixed on the outside and arranged above the driven wheel (18), and a spur rack (10) is welded on the inner wall of one side of the fixed base frame (6), and the tooth key of the spur rack (10) is meshed with the gear (20); the upper end surface of the movable support plate (11) is fixedly connected to a plurality of supporting ribs (12) arranged parallel to each other, and a separation groove (13) is formed between adjacent supporting ribs (12), and the upper end and both sides of the separation groove (13) are both open.
2. A palletless palletizing device according to claim 1, characterized in that: A palletizing robot (2) is installed above the robot fixing seat (1), a robot gripper (3) is installed at the end of the palletizing robot (2), and a conveyor belt (4) is arranged on one side of the robot fixing seat (1).
3. The palletless palletizing device according to claim 1, characterized in that: The middle of the robot fixing seat (1) is arranged on the middle surface between the first stacking rack (51) and the second stacking rack (52).
4. The palletless palletizing device according to claim 1, characterized in that: A plurality of groups of supporting legs (7) are arranged at the lower end of the fixed base frame (6), and reinforcing rods (8) are arranged vertically and horizontally between adjacent supporting legs (7).
5. The palletless palletizing device according to claim 1, characterized in that: The lower end surface of the movable support plate (11) is provided with a mounting groove (1102), and the driving motor (14) is partially inserted into the mounting groove (1102).