Abrasive paper compound machine
By designing an automated sandpaper composite machine, the automatic conveying and replacement of sandpaper rolls is achieved by using the lifting mechanism, feeding mechanism and unwinding mechanism, which solves the problem of manual operation reliance on sandpaper roll replacement in the prior art, improves production efficiency and reduces labor intensity.
Patent Information
- Application Number
- CN202421780289.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-25
AI Technical Summary
In existing sandpaper composite machines, the replacement of sandpaper rolls relies on manual operations, which leads to heavy burdens and increased fatigue for a long time, affecting production efficiency.
An automated sandpaper composite machine is designed, including a sandpaper storage rack, feeding mechanism and unwinding mechanism. The automatic conveying and replacement of the sandpaper roll is realized through the lifting mechanism and feeding mechanism, and the unwinding mechanism drives the sandpaper roll to rotate.
Automatic loading of sandpaper rolls is realized, production efficiency is improved, labor intensity of staff is reduced, and fatigue and inefficiency are avoided due to long-term manual operation.
Smart Images

Figure CN222860712U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of sandpaper processing machinery, and in particular to a sandpaper composite machine. Background Art
[0002] The sandpaper compound machine is an indispensable equipment in the sandpaper production process. During the working process, the sandpaper roll needs to be constantly replaced to maintain the continuity of the processing process. However, in the current technology, it mainly depends on the staff to manually deliver the new sandpaper roll to the workbench. Due to the large volume and weight of the sandpaper roll, the long-term manual delivery puts a great physical burden on the staff, easily leads to fatigue, and may affect the feeding efficiency. In view of this situation, it is urgent to develop a sandpaper compound machine that can automatically feed sandpaper rolls to improve production efficiency and reduce the labor intensity of the staff. Utility Model Content
[0003] In view of the problems existing in the prior art, the present application provides a sandpaper compound machine.
[0004] The present application provides a sandpaper compound machine, which adopts the following technical solution:
[0005] A sandpaper compound machine comprises a frame and an unwinding rack fixedly arranged on the frame, a sandpaper storage rack is slidably arranged on the frame in a vertical direction, a lifting mechanism for driving the sandpaper storage rack to slide is arranged on the frame, a feeding mechanism for conveying the sandpaper roll to the unwinding rack is arranged on the sandpaper storage rack, and an unwinding mechanism for driving the sandpaper roll to rotate is arranged on the unwinding rack.
[0006] Optionally, the lifting mechanism includes a lead screw rotatably disposed on a frame, and a first driving source for driving the lead screw to rotate, and the lead screw is threadably matched with the sandpaper storage rack.
[0007] Optionally, the feeding mechanism includes a material guide plate rotatably arranged on the sandpaper storage rack, and a driving assembly for driving the material guide plate to rotate. A baffle is fixedly arranged on the sandpaper storage rack and located on a side of the material guide plate away from the unwinding rack.
[0008] Optionally, the driving assembly includes a servo cylinder and a connecting rod, wherein the servo cylinder is fixedly disposed on a sandpaper storage rack, one end of the connecting rod is hinged to a material guide plate, and the other end of the connecting rod is hinged to a piston rod of the servo cylinder.
[0009] Optionally, the unwinding mechanism includes a first turntable rotatably arranged on the unwinding frame, a sliding frame slidably arranged on the unwinding frame, and a second turntable rotatably arranged on the sliding frame, the central axis of the first turntable coincides with the second turntable, and guide pillars are fixedly arranged at ends of the first turntable and the second turntable close to each other, and the unwinding frame is provided with a second driving source for driving the first turntable to rotate, and a first driving member for driving the sliding frame to slide.
[0010] Optionally, a lifting platform is provided on the unwinding rack for sliding in a vertical direction, a placement slot for placing the sandpaper roll is provided on the lifting platform, and a second driving member for driving the lifting platform to slide is provided on the unwinding rack.
[0011] Optionally, the two side walls of the placement groove gradually approach each other along the top wall of the lifting platform toward the bottom wall.
[0012] Optionally, bottom plates are slidably provided on both side walls of the placement groove along the length direction of the lifting platform, and a plurality of balls are rotatably provided on both side walls of the placement groove, and the balls are rollingly connected to the bottom plates on the corresponding side walls.
[0013] In summary, the present application includes at least one of the following beneficial technical effects:
[0014] 1. The present application places the sandpaper roll on the sandpaper storage rack. When the sandpaper roll needs to be replaced, the used sandpaper roll on the unwinding rack is first taken down, the height of the sandpaper storage rack is adjusted by the lifting mechanism, and then the sandpaper roll on the sandpaper storage rack is transported to the unwinding rack by the feeding mechanism. The newly replaced sandpaper roll is driven to rotate by the unwinding mechanism, so that the sandpaper roll can be automatically loaded, thereby improving the production efficiency and reducing the labor intensity of the staff.
[0015] 2. The present application sets a lifting platform on the unwinding rack, and sets a placement slot for placing the sandpaper roll on the lifting platform. By driving the lifting platform up and down, the position of the sandpaper roll on the unwinding rack can be adjusted, which facilitates the alignment of the sandpaper roll with the first turntable and the second turntable, further reducing the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0017] Figure 2 It is a structural schematic diagram of a sandpaper storage rack used in an embodiment of the present application;
[0018] Figure 3 yes Figure 2 A magnified view of part A;
[0019] Figure 4 It is a schematic diagram of the structure of the unwinding frame used in the embodiment of the present application;
[0020] Figure 5 It is a structural schematic diagram used to express the lifting platform in an embodiment of the present application.
[0021] Explanation of the accompanying drawings: 1. Frame; 11. Screw; 12. First driving source; 2. Unwinding rack; 21. First turntable; 22. Sliding rack; 23. Second turntable; 24. Guide column; 25. Second driving source; 26. First driving member; 27. Lifting platform; 271. Placement groove; 272. Bottom plate; 273. Ball bearing; 28. Second driving member; 3. Sandpaper storage rack; 31. Guide plate; 32. Baffle; 33. Servo cylinder; 34. Connecting rod. DETAILED DESCRIPTION
[0022] The following is combined with Figure 1-5 This application is described in further detail.
[0023] The present application embodiment discloses a sandpaper compound machine. Figure 1 , including a frame 1, an unwinding frame 2 fixedly arranged on the frame 1, and a sandpaper storage rack 3 slidably arranged on the frame 1 along the vertical direction, a lifting mechanism for driving the sandpaper storage rack 3 to slide is arranged on the frame 1, and the lifting mechanism includes a lead screw 11 and a first driving source 12, the lead screw 11 is rotatably arranged on the frame 1, and the length direction of the lead screw 11 is vertical, the lead screw 11 is threadedly matched with the sandpaper storage rack 3, the first driving source 12 includes a first motor, the first motor is fixedly arranged on the frame 1, and the output shaft of the first motor is coaxially fixedly connected with the lead screw 11.
[0024] Reference Figure 2 The sandpaper storage rack 3 is provided with a feeding mechanism for conveying the sandpaper roll to the unwinding rack 2. The feeding mechanism includes a guide plate 31 rotatably arranged on the sandpaper storage rack 3, and a driving component for driving the guide plate 31 to rotate. The rotation axis of the guide plate 31 is horizontally arranged, and the rotation axis of the guide plate 31 is parallel to the length direction of the guide plate 31. A baffle 32 is fixedly arranged on the sandpaper storage rack 3 and on the side of the guide plate 31 away from the unwinding rack 2.
[0025] Reference Figure 2 , 3The drive assembly is provided with two groups and is respectively arranged on both sides of the guide plate 31. The drive assembly includes a servo cylinder 33 and a connecting rod 34. The servo cylinder 33 is fixedly arranged on the sandpaper storage rack 3, one end of the connecting rod 34 is hinged to the guide plate 31, and the other end of the connecting rod 34 is hinged to the piston rod of the servo cylinder 33, and the connecting rod 34 is hinged to the guide plate 31. The hinge axis; by driving the guide plate 31 to rotate, the angle formed between the upper surface of the guide plate 31 and the baffle plate 32 is an acute angle, and the sandpaper roll to be replaced can be placed on the guide plate 31, and the sandpaper roll will not slide off the guide plate 31. When the sandpaper roll needs to be transported to the unwinding rack 2, the guide plate 31 is driven to rotate, so that the angle formed between the upper surface of the guide plate 31 and the baffle plate 32 is an obtuse angle, and the sandpaper roll will roll along the surface of the guide plate 31 under the action of gravity and enter the unwinding rack 2.
[0026] Reference Figure 4 The unwinding frame 2 is provided with an unwinding mechanism for driving the sandpaper roll to rotate, and the unwinding mechanism includes a first turntable 21 rotatably arranged on the unwinding frame 2, a sliding frame 22 slidably arranged on the unwinding frame 2 along the axial direction of the first turntable 21, and a second turntable 23 rotatably arranged on the sliding frame 22. The rotation axes of the first turntable 21 and the second turntable 23 are both horizontally arranged, and the central axes of the first turntable 21 and the second turntable 23 coincide with each other, and guide pillars 24 are coaxially fixedly arranged at one end of the first turntable 21 and the second turntable 23 close to each other.
[0027] Reference Figure 4 The unwinding frame 2 is provided with a second driving source 25 for driving the first turntable 21 to rotate. The second driving source 25 includes a second motor. The second motor is fixedly arranged on the unwinding frame 2. The output shaft of the second motor is coaxially fixedly connected to the first turntable 21.
[0028] Reference Figure 4 The unwinding frame 2 is also provided with a first driving member 26 for driving the sliding frame 22 to slide. The first driving member 26 includes a pushing cylinder, which is fixedly arranged on the unwinding frame 2. The piston rod of the pushing cylinder is fixedly connected to the sliding frame 22. After the sandpaper roll is transported to the unwinding frame 2, the position of the sandpaper roll is adjusted so that the two sides of the ring shaft in the middle of the sandpaper roll are accurately aligned with the first turntable 21 and the second turntable 23 respectively, and the sliding frame 22 is driven to slide in the direction close to the first turntable 21, and the sandpaper roll is pushed to move in the direction close to the first turntable 21, so that the first turntable 21 and the second turntable 23 are respectively pressed against the two sides of the ring shaft of the sandpaper roll, and the guide posts 24 on the first turntable 21 and the second turntable 23 are both inserted into the ring shaft of the sandpaper roll. Then, the first turntable 21 is driven to rotate by the second motor, which can drive the sandpaper roll to rotate.
[0029] Reference Figure 4 , 5A lifting platform 27 is provided on the unwinding frame 2 for sliding in the vertical direction, and a placement groove 271 for placing the sandpaper roll is provided on the lifting platform 27. The two side walls of the placement groove 271 gradually approach the bottom wall direction along the top wall of the lifting platform 27. A second driving member 28 for driving the lifting platform 27 to slide is provided on the unwinding frame 2. The second driving member 28 includes a hydraulic cylinder, which is fixedly arranged on the unwinding frame 2, and the piston rod of the hydraulic cylinder is fixedly connected to the lifting platform 27. By arranging the lifting platform 27 on the unwinding frame 2 and arranging the placement groove 271 for placing the sandpaper roll on the lifting platform 27, when the sandpaper roll is transported to the unwinding frame 2, it is located in the placement groove 271 of the lifting platform 27. By driving the lifting platform 27 to rise and fall, the position of the sandpaper roll on the unwinding frame 2 can be adjusted, so that the sandpaper roll is conveniently aligned with the first turntable 21 and the second turntable 23.
[0030] Reference Figure 5 The two side walls of the placement groove 271 are slidably provided with bottom plates 272 along the length direction of the lifting platform 27, and a slider is fixedly provided on the bottom wall of the bottom plate 272. The side walls of the placement groove 271 are provided with sliding grooves for the slider to slide. A plurality of balls 273 are rotatably provided on the two side walls of the placement groove 271, and the balls 273 are rollingly connected to the bottom plates 272 on the corresponding side walls. By slidably providing the bottom plates 272 on the two side walls of the placement groove 271, the sandpaper roll is facilitated to move on the lifting platform 27, and the friction between the sandpaper roll and the lifting platform 27 is avoided.
[0031] The implementation principle of a sandpaper compound machine in the embodiment of the present application is as follows: by driving the guide plate 31 to rotate, the angle formed between the upper surface of the guide plate 31 and the baffle plate 32 is an acute angle, and the sandpaper roll to be replaced is placed on the guide plate 31. When the sandpaper roll needs to be replaced, the used sandpaper roll on the unwinding rack 2 is first taken down, and the sandpaper storage rack 3 is driven to move up to make the sandpaper roll rise to the side position of the lifting platform 27, and then the guide plate 31 is driven to rotate, so that the angle formed between the upper surface of the guide plate 31 and the baffle plate 32 is an obtuse angle. Under the action of gravity, the sandpaper roll will roll along the surface of the guide plate 31, so that the sandpaper roll enters the placement groove 271 of the lifting platform 27.
[0032] Afterwards, the position of the sandpaper roll on the unwinding frame 2 is adjusted by driving the lifting platform 27 to rise and fall, so that the two sides of the ring shaft in the middle of the sandpaper roll are accurately aligned with the first turntable 21 and the second turntable 23 respectively, and the sliding frame 22 is driven to slide in the direction close to the first turntable 21, and the sandpaper roll is pushed to move in the direction close to the first turntable 21, so that the first turntable 21 and the second turntable 23 are respectively pressed against the two sides of the ring shaft of the sandpaper roll, and the guide pillars 24 on the first turntable 21 and the second turntable 23 are both inserted into the ring shaft of the sandpaper roll, and then the first turntable 21 is driven to rotate by the second motor, which can drive the sandpaper roll to rotate, and the automatic feeding of the sandpaper roll can be realized, thereby improving the production efficiency and reducing the labor intensity of the staff.
[0033] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A sandpaper compound machine, characterized in that: The invention comprises a frame (1) and an unwinding frame (2) fixedly arranged on the frame (1); a sandpaper storage frame (3) is slidably arranged on the frame (1) in a vertical direction; a lifting mechanism for driving the sandpaper storage frame (3) to slide is arranged on the frame (1); a feeding mechanism for conveying a sandpaper roll to the unwinding frame (2) is arranged on the sandpaper storage frame (3); and an unwinding mechanism for driving the sandpaper roll to rotate is arranged on the unwinding frame (2).
2. The sandpaper compound machine according to claim 1, characterized in that: The lifting mechanism comprises a lead screw (11) rotatably arranged on a frame (1), and a first driving source (12) for driving the lead screw (11) to rotate, and the lead screw (11) is threadedly matched with a sandpaper storage rack (3).
3. The sandpaper compound machine according to claim 1, characterized in that: The feeding mechanism comprises a guide plate (31) rotatably arranged on the sandpaper storage rack (3), and a driving assembly for driving the guide plate (31) to rotate. A baffle plate (32) is fixedly arranged on the sandpaper storage rack (3) and located on a side of the guide plate (31) away from the unwinding rack (2).
4. A sandpaper compound machine according to claim 3, characterized in that: The driving assembly comprises a servo cylinder (33) and a connecting rod (34); the servo cylinder (33) is fixedly arranged on the sandpaper storage rack (3); one end of the connecting rod (34) is hinged to the material guide plate (31); and the other end of the connecting rod (34) is hinged to the piston rod of the servo cylinder (33).
5. The sandpaper compound machine according to claim 1, characterized in that: The unwinding mechanism comprises a first turntable (21) rotatably arranged on the unwinding frame (2), a sliding frame (22) slidably arranged on the unwinding frame (2), and a second turntable (23) rotatably arranged on the sliding frame (22), the central axis of the first turntable (21) coincides with the central axis of the second turntable (23), and a guide column (24) is fixedly arranged at one end of the first turntable (21) and the second turntable (23) close to each other, and the unwinding frame (2) is provided with a second driving source (25) for driving the first turntable (21) to rotate, and a first driving member (26) for driving the sliding frame (22) to slide.
6. The sandpaper compound machine according to claim 5, characterized in that: A lifting platform (27) is provided on the unwinding frame (2) so as to slide in a vertical direction, a placement groove (271) for placing a sandpaper roll is provided on the lifting platform (27), and a second driving member (28) for driving the lifting platform (27) to slide is provided on the unwinding frame (2).
7. The sandpaper compound machine according to claim 6, characterized in that: The two side walls of the placement groove (271) gradually approach each other along the top wall of the lifting platform (27) toward the bottom wall.
8. The sandpaper compound machine according to claim 7, characterized in that: Bottom plates (272) are slidably arranged on both side walls of the placement groove (271) along the length direction of the lifting platform (27), and a plurality of balls (273) are rotatably arranged on both side walls of the placement groove (271), and the balls (273) are rollingly connected to the bottom plates (272) on the corresponding side walls.