Edge wire machine with preset packing belt
By pre-installing a packaging belt in the edge wire machine and using a reducer motor to drive the cone disc to rotate, the edge wire is wound to form a tight roll, which solves the problem of loose packaging of the edge wire coil, and realizes compact edge wire coil packaging, which is convenient for storage and transportation.
Patent Information
- Application Number
- CN202421839180.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-31
AI Technical Summary
During the packaging process of wire rolls in existing wire rolls, wire rolls are loose, resulting in inconvenience in packaging and occupying a large space, affecting storage and transportation.
A side wire machine with preset packaging tape is designed. By presetting the packaging tape in the belt grooves of the active cone disk and the passive cone disk, and using a reducer motor to drive the active cone disk to rotate, the edge wire is wound to form a tight roll, and then packed under the clamping of the active cone disk and the passive cone disk.
It realizes compact packaging of edge wire rolls, takes up less space, facilitates storage and transportation, and avoids the dangers and inconveniences caused by loose edge wire rolls.
Smart Images
Figure CN222860820U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an edge wire machine for winding and collecting edge wires cut from both sides of a steel plate, belonging to the technical field of edge wire machines. Background Art
[0002] The steel coils produced by the steel plant are unfolded by a leveling machine and then cut into a certain width specification by a slitting machine. The edge wires (narrow edge strips) cut off on both sides of the steel plate are wound and collected by an edge wire machine.
[0003] In the existing mode, the edge wire roll formed after winding is completed can be packed after being unloaded from the edge wire machine. In this way, there is no clamping equipment during the unloading process of the edge wire roll, which makes the entire edge wire roll loose. The edge wire has very sharp burrs, and it is very dangerous to put the strapping tape inside the edge wire roll at this time; in addition, it is not easy to pass the strapping tape after the edge wire roll is loose, and the entire packaging process lasts for a long time, taking up a lot of effective operation time; the loose edge wire roll also occupies a large space, which has a great impact on storage and transportation. Summary of the invention
[0004] The utility model aims at the deficiencies in the existing edge wire roll packaging technology in the existing edge wire machines and provides an edge wire machine with a pre-set packaging belt which is safe, reliable and convenient for packaging the edge wire rolls.
[0005] The utility model of the edge wire machine for pre-setting the strapping belt adopts the following technical scheme:
[0006] The edge thread machine comprises a base, a reduction motor, a power shaft, an active cone disc, a passive cone disc, a passive shaft and a pushing mechanism; the reduction motor is mounted on the base, the power shaft is mounted on the base and connected to the power output end of the reduction motor, the active cone disc is mounted on the power shaft; the passive cone disc is mounted on the passive shaft, the conical surfaces of the passive cone disc and the active cone disc are opposite, the passive shaft is mounted on the pushing mechanism, and the pushing mechanism is arranged on the base; both the active cone disc and the passive cone disc are provided with grooves.
[0007] The passive cone disc is provided with a latch pin, and the active cone disc is provided with a latch pin hole. When the passive cone disc is combined with the active cone disc, the latch pin is inserted into the latch pin hole, so that the active cone disc drives the passive cone disc to rotate together.
[0008] The active cone disc and the passive cone disc are provided with belt insertion holes for inserting the extended part of the packing belt to prevent the packing belt from falling off or being thrown up and injuring people during rotation.
[0009] The pushing mechanism comprises a pushing hydraulic cylinder, a pushing seat and a pushing guide rail, wherein the pushing hydraulic cylinder is mounted on the base, the pushing seat is arranged on the base and connected with the piston rod of the pushing hydraulic cylinder, and the passive shaft is mounted on the pushing seat. The pushing seat is arranged on the base via the guide rail.
[0010] The base is provided with a discharge seat, in which a discharge channel is provided, and the discharge channel is a slope structure. The discharge seat is arranged above the push hydraulic cylinder in the push mechanism to prevent the edge wire roll from being damaged when it falls.
[0011] The base is provided with a wire guide mechanism, which includes a wire guide hydraulic cylinder and a wire guide seat, wherein the wire guide hydraulic cylinder is installed on the base, the wire guide seat is arranged on the base and connected with the piston rod of the wire guide hydraulic cylinder, and the wire guide seat is provided with a side wire through hole, in which the side wire runs. The side wire through hole is surrounded by four rotating shafts.
[0012] A protective cover is arranged on the base or the pushing seat of the pushing mechanism to prevent the edge wire from being thrown and injuring people when it breaks.
[0013] The push mechanism drives the passive cone disc to move, so that it combines with the active cone disc and clamps the edge wire. The strapping tape is placed in the belt grooves of the active cone disc and the passive cone disc. The reduction motor is started to drive the power shaft, the active cone disc and the passive cone disc to rotate, and the edge wire is wound around the active cone disc and the passive cone disc to form an edge wire roll, which is tied up with the strapping tape. The push mechanism drives the passive cone disc to move away from the active cone disc, forming a gap between the two, and the edge wire roll falls and is transported to the placement position.
[0014] The edge wire machine of the utility model places the packing belt in the gap between the active cone disk and the passive cone disk in advance after the edge wire is clamped, so as to prepare for packing, which is safe and convenient. After the edge wire is collected, it is packed under the clamping of the active cone disk and the passive cone disk, so that the edge wire roll is compact, occupies less space, and is convenient for storage and transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model is a structural schematic diagram of a side thread machine for pre-setting a strapping belt.
[0016] Figure 2 yes Figure 1 Top view of the .
[0017] Figure 3 It is a schematic diagram of the end surface of the active cone disk in the utility model.
[0018] Among them: 1. reduction motor, 2. active cone disk, 3. protective cover, 4. packing belt, 5. passive cone disk, 6. base, 7. unloading seat, 8. push hydraulic cylinder, 9. power shaft, 10. latch, 11. passive shaft, 12. push seat, 13. push guide rail, 14. wire guide hydraulic cylinder, 15. wire guide seat, 16. belt groove, 17. latch hole, 18. belt threading hole. DETAILED DESCRIPTION
[0019] The utility model of the edge wire machine for pre-setting the strapping belt, such as Figure 1 and Figure 2As shown, it includes a base 6, a reduction motor 1, a power shaft 9, an active cone disc 2, a passive cone disc 5, a passive shaft 11, a pushing mechanism, a wire guide mechanism and a discharge seat 7. The reduction motor 1 is mounted on the base 6, the power shaft 9 is mounted on one side of the base 6 through a bearing and is connected to the power output end of the reduction motor 1, and the active cone disc 2 is mounted on the power shaft 9. The passive cone disc 5 is mounted on the passive shaft 11, and the passive cone disc 5 is opposite to the conical surface of the active cone disc 2. The passive shaft 11 is mounted on the pushing mechanism, and the pushing mechanism is arranged on the base 6. The pushing mechanism drives the passive cone disc 5 to move, so that the passive cone disc 5 is combined with or separated from the active cone disc 2.
[0020] The passive cone 5 is provided with a latch pin 10, and the active cone 2 is provided with a latch pin hole 17 (see Figure 3 ), when the passive cone disc 5 moves toward the active cone disc 2, the latch pin 10 on it is inserted into the latch pin hole 17 on the active cone disc 2, so that the active cone disc 2 drives the passive cone disc 5 to rotate together. The active cone disc 2 and the passive cone disc 5 are both provided with a belt groove 17 (see Figure 3 ), the strapping belt 4 is placed in the belt groove 17 in advance, and the active cone disk 2 and the passive cone disk 5 are also provided with strapping holes 18 near the outer edges, and the extended part of the strapping belt 4 is inserted into the strapping holes 18 to prevent it from falling off or being thrown up and injuring people during rotation.
[0021] The push mechanism includes a push hydraulic cylinder 8, a push seat 12 and a push guide rail 13. The push hydraulic cylinder 8 is installed on the base 6. The push seat 12 is arranged on the base 6 and connected to the piston rod of the push hydraulic cylinder 8 through the push guide rail 13. The push guide rail 13 is fixed on the base 6. The passive shaft 11 is installed on the push seat 12 through a bearing. The push hydraulic cylinder 8 drives the push seat 12 to move on the push guide rail 13, and the passive shaft 11 and the passive cone 5 thereon move together with the passive cone 5.
[0022] A discharge seat 7 is provided on the base 6 between the active cone disc 2 and the passive cone disc 5, and a discharge channel is provided in the discharge seat 7. The discharge channel is a slope structure, and the side wire roll rolls or slides down along its surface after being discharged. The movement direction of the side wire roll is relatively fixed to prevent it from running around and causing danger to the operating table personnel. The discharge seat 7 is installed above the push hydraulic cylinder 8 to prevent the side wire roll from causing damage to the push hydraulic cylinder 8 when it falls.
[0023] The base 6 is also provided with a wire guide mechanism to guide the edge wire when it is wound between the active cone disk 2 and the passive cone disk 5. The wire guide mechanism includes a wire guide hydraulic cylinder 14 and a wire guide seat 15. The wire guide hydraulic cylinder 14 is installed on the base 6. The wire guide seat 15 is arranged on the base through a guide rail and connected to the piston rod of the wire guide hydraulic cylinder 14. The wire guide seat 15 is provided with a side wire perforation, and the side wire runs in the side wire perforation. The side wire perforation is surrounded by four rotating shafts in a tic-tac-toe structure. The side wire passes through the inside of the tic-tac-toe. Each rotating shaft is installed on the wire guide seat 15 through a bearing. The rotating shaft is made of high-strength material, which is wear-resistant, not easy to deform, and flexible to rotate, thereby preventing the side wire from being damaged during movement. The wire guide hydraulic cylinder 14 drives the wire guide seat 15 to move back and forth on the guide rail, and the side wire in the side wire perforation moves back and forth accordingly, so that the side wire can be wound at different positions on the active cone disk 2 and the passive cone disk 5 to form a side wire roll.
[0024] The base 6 or the push seat 12 is provided with a protective cover 3. The edge wire may break during the winding and rotating process. The protective cover 3 can prevent the edge wire from being thrown and hurting people when it breaks. The protective cover 3 can also be provided on the base 6.
[0025] The operation process of the above-mentioned edge wire machine is described as follows.
[0026] The piston rod of the push hydraulic cylinder 8 retracts, and the push seat 12 drives the passive cone disc 5 to move toward the active cone disc 2, and the latch 10 on the passive cone disc 5 enters the latch hole 17 on the active cone disc 2. The edge wire passes through the edge wire hole on the wire guide seat 15, and the active cone disc 2 cooperates with the passive cone disc 5 to clamp the edge wire.
[0027] The packing belt 4 is placed in the belt grooves 17 of the active cone disc 2 and the passive cone disc 5 , and the extended portion of the packing belt 4 is inserted into the belt threading hole 18 .
[0028] Start the reduction motor 1, drive the power shaft 9, the active cone disc 2 and the passive cone disc 5 to rotate, the edge wire is wound on the active cone disc 2 and the passive cone disc 5, and the edge wire is collected. During the winding process, the wire guide hydraulic cylinder 14 drives the edge wire to move back and forth continuously, and after the winding is completed, a edge wire roll is formed on the cone disc. The edge wire roll is manually tied with a packing belt 4.
[0029] The piston rod of the push hydraulic cylinder 8 extends to drive the push seat 12 and the passive cone disc 5 away from the active cone disc 2, forming a gap between the passive cone disc 5 and the active cone disc 2, and the edge wire roll falls on the unloading seat 7 and is transported to the placement position along the unloading channel.
Claims
1. A strapping machine with pre-set strapping tape, characterized by: It includes a base, a reduction motor, a power shaft, an active cone disc, a passive cone disc, a passive shaft and a pushing mechanism; the reduction motor is installed on the base, the power shaft is installed on the base and connected to the power output end of the reduction motor, and the active cone disc is installed on the power shaft; the passive cone disc is installed on the passive shaft, the conical surfaces of the passive cone disc and the active cone disc are opposite, the passive shaft is installed on the pushing mechanism, and the pushing mechanism is arranged on the base; both the active cone disc and the passive cone disc are provided with grooves.
2. The edge wire machine for pre-setting strapping tape according to claim 1, characterized in that: The passive cone disc is provided with a latch pin, and the active cone disc is provided with a latch pin hole.
3. The edge wire machine for pre-setting strapping tape according to claim 1, characterized in that: The active cone disc and the passive cone disc are provided with belt-through holes.
4. The edge thread machine for pre-setting strapping tape according to claim 1, characterized in that: The pushing mechanism comprises a pushing hydraulic cylinder, a pushing seat and a pushing guide rail. The pushing hydraulic cylinder is installed on the base. The pushing seat is arranged on the base and connected with the piston rod of the pushing hydraulic cylinder. The passive shaft is installed on the pushing seat.
5. The edge thread machine for pre-setting strapping tape according to claim 4, characterized in that: The pushing seat is arranged on the base through a guide rail.
6. The edge wire machine for pre-setting strapping tape according to claim 1, characterized in that: A discharge seat is arranged on the base, and a discharge channel is arranged in the discharge seat.
7. The edge thread machine for pre-setting strapping tape according to claim 1, characterized in that: A wire guide mechanism is arranged on the base.
8. The edge thread machine for pre-setting strapping tape according to claim 7, characterized in that: The wire guiding mechanism comprises a wire guiding hydraulic cylinder and a wire guiding seat. The wire guiding hydraulic cylinder is installed on a base. The wire guiding seat is arranged on the base and connected with a piston rod of the wire guiding hydraulic cylinder. The wire guiding seat is provided with a side wire through hole, and the side wire runs in the side wire through hole.
9. The edge thread machine for pre-setting strapping tape according to claim 8, characterized in that: The edge wire perforation is surrounded by four rotating shafts, and the rotating shafts are installed on the wire guide seat.
10. The edge thread machine for pre-setting strapping tape according to claim 1, characterized in that: A protective cover is arranged on the base or the pushing mechanism.