Grabbing device suitable for sediment residues of filter tank
By designing a grasping device including a slag bucket, a U-shaped shovel plate, a filter plate, a bottom cleaning part and an inclined part, the problem of low slag transport efficiency in the prior art is solved, and efficient slag collection and transport are achieved.
Patent Information
- Application Number
- CN202421915957.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-08
AI Technical Summary
When the existing grabbing device grabs the slag in the sedimentation tank, the slag and the pool water rise together, resulting in the natural release of the grabbing for a long time, which affects the efficiency of slag transport.
A grasping device including a slag bucket, a U-shaped shovel board, a filter board, a bottom cleaning part and an inclined part is designed. Through the cooperation of the inclined part, the winch, the connecting rod and the hinge seat, the slag bucket is tilted and filtered water; the bottom part is cleaned through a strip-shaped hollow plate and a high-pressure air source to clean the slag layer, ensuring that the U-shaped shovel plate contacts the bottom of the pool and increases the amount of slag collection.
This device can effectively reduce the time required for slag transport, improve the efficiency of slag transport, reduce operating time, and increase the amount of slag collected.
Smart Images

Figure CN222861507U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a slag grabbing device, in particular to a slag grabbing device suitable for a blast furnace smelting slag sedimentation tank, belonging to the technical field of sedimentation tank slag grabbing. Background Art
[0002] There is an iron outlet at the bottom of the blast furnace. During the production process, molten iron and high-temperature slag are discharged from the iron outlet. The slag is cooled down after being impacted by cooling water to form a slag-water mixture. The slag-water mixture is washed into the filter tank along the slag flushing ditch. After the slag-water mixture is precipitated in the sedimentation tank for a period of time, the slag naturally settles to the bottom of the tank due to its own density. The slag on the bottom of the sedimentation tank needs to be transferred regularly, and it is grabbed out of the sedimentation tank and transferred to other locations. At present, the grabbing of the slag in the sedimentation tank is completed by the grab bucket, and the lifting equipment drives the grab bucket into the In the process, the slag rises with the pool water, that is, when the grab bucket leaves the pool surface, a large amount of water remains inside it, and the slag needs to be drained before it can be transferred to the designated location for unloading. In the actual production process, the grab bucket naturally releases water for a long time, resulting in the grab bucket staying in the air and unable to move or unload, which seriously affects the transfer efficiency of the slag in the sedimentation tank. Therefore, a grabbing device is needed, which is required to be able to efficiently transfer the slag in the sedimentation tank, thereby improving the slag transfer efficiency and reducing the operation time. Utility Model Content
[0003] The utility model aims to overcome the deficiencies of the prior art and provide a grabbing device suitable for sedimentation residues in a filter tank, which can improve the transfer efficiency of the sedimentation tank bottom residues and reduce the time consumed in the transfer of the residues.
[0004] The problem described in the utility model is solved by the following technical solutions:
[0005] A grabbing device suitable for sedimentation in a filter pool comprises a slag bucket, a U-shaped shovel plate, a filter plate, a bottom cleaning portion, an inclined portion and a flat plate; the top of the flat plate is connected to a lifting device; an inclined portion is connected between the slag bucket and the flat plate; the opening direction of the slag bucket is horizontal, and the U-shaped shovel plate is arranged at the bottom end of the front end surface of the slag bucket; the filter plate is arranged at the end of the inner wall of the slag bucket; the bottom cleaning portion is arranged at one end of the bottom end surface of the outer wall of the slag bucket close to the U-shaped shovel plate.
[0006] The above-mentioned grabbing device suitable for sediment in the filter pool, the inclined part includes a winch, a U-shaped fork, a connecting rod and an articulated seat; the number of the articulated seats is two, and they are symmetrically arranged on both sides of the top end surface of the outer wall of the slag bucket; the articulated seat is located at one end of the slag bucket close to the U-shaped shovel plate; the two ends of the U-shaped fork respectively form an articulated matching connection structure with two articulated seats; the top end of the connecting rod is arranged on the lower end surface of the flat plate, and the bottom end of the connecting rod is connected to the center of the U-shaped fork; the winch is arranged on the top end surface of the flat plate, and its external cover is provided with a waterproof cover, the bottom end of the waterproof cover and the flat plate are provided with holes, and the winch wire rope is connected to one end of the top end surface of the outer wall of the slag bucket close to the filter plate after passing through the holes of the waterproof cover and the holes of the flat plate; the inner wall of the hole of the waterproof cover is provided with a sealing ring.
[0007] The above-mentioned grabbing device suitable for sedimentation in a filter pool is characterized in that a strip groove is provided on one end of the bottom end surface of the outer wall of the hopper close to the U-shaped shovel plate; the bottom cleaning part includes a strip hollow plate and an air supply pipe; the strip hollow plate is inserted into the strip groove at the bottom end of the hopper, and a spring is provided on the inner wall of the strip groove, and the spring is connected to the strip hollow plate; a plurality of nozzles are inlaid on the end surface of the strip hollow plate close to the U-shaped shovel plate, and the nozzles are connected to the interior of the strip hollow plate; the bottom end of the air supply pipe is connected to the bottom end of the inner wall of the hopper, and the bottom end of the air supply pipe is connected to the top end of the short hose, and the bottom end of the short hose is located in the strip groove of the hopper and is connected to the top end of the strip hollow plate; the top end of the air supply pipe is connected to the top surface of the hopper, and a joint is provided at the top end of the air supply pipe, and the joint is connected to a high-pressure air source through a long hose.
[0008] The above-mentioned grabbing device is suitable for sedimentation in a filter pool, wherein the outer wall of the strip-shaped hollow plate is in close contact with the inner wall of the strip-shaped groove of the slag bucket; and the length direction of the strip-shaped hollow plate is perpendicular to the length direction of the slag bucket.
[0009] The utility model collects the slag at the bottom of the sedimentation tank in the slag bucket through the cooperation of the slag bucket and the U-shaped shovel plate; after the slag bucket discharges water, the slag bucket is tilted through the cooperation of the inclined part, so that the residual water in the slag bucket is discharged and filtered from the filter plate; when the slag bucket is sunk to the bottom of the pool through the bottom cleaning part, the U-shaped shovel plate is pressed against the bottom of the pool as much as possible instead of the surface of the slag layer, so as to ensure that the slag bucket collects as much slag as possible when moving on the bottom of the pool. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is a schematic diagram of the first three-dimensional structure of the utility model;
[0011] Figure 2 It is a schematic diagram of the second three-dimensional structure of the utility model.
[0012] The list of numbers in the figure is: 1. slag bucket, 2. U-shaped shovel plate, 3. filter plate, 4. flat plate, 5. waterproof cover, 6. U-shaped fork, 7. connecting rod, 8. hinged seat, 9. strip hollow plate, 10. air supply pipe. DETAILED DESCRIPTION
[0013] See also Figure 1 and Figure 2 The utility model comprises a slag bucket 1, a U-shaped shovel plate 2, a filter plate 3, a bottom cleaning part, an inclined part and a flat plate 4; the top of the flat plate 4 is connected to a lifting device; the lifting device drives the remaining parts to rise and fall vertically, thereby controlling the device to fall to the bottom of the pool, and then collects the slag at the bottom of the pool into the slag bucket 1 by lateral movement; an inclined part is connected between the slag bucket 1 and the flat plate 4; the inclined part is used to control the inclination of the slag bucket 1, thereby controlling the unloading or water filtering operation of the slag bucket; the opening direction of the slag bucket 1 is horizontal, and the U-shaped shovel plate 2 is arranged at the bottom of the front end surface of the slag bucket 1 end; the U-shaped shovel plate 2 shovels the slag at the bottom of the pool into the slag bucket 1; the filter plate 3 is arranged at the end of the inner wall of the slag bucket 1; the filter plate 3 is used to filter out the water mixed with the slag in the slag bucket 1; the bottom cleaning part is arranged at one end of the bottom end surface of the outer wall of the slag bucket 1 close to the U-shaped shovel plate 2; because the slag bucket 1 falls directly onto the slag layer of the sedimentation tank when it falls, instead of directly contacting the bottom of the pool, the bottom cleaning part can clean up a part of the thickness of the slag layer on the bottom of the pool, so that the U-shaped shovel plate 2 can be as close to the bottom of the pool as possible when sinking to the bottom, instead of moving along the surface of the slag layer, which increases the amount of slag that can be collected by the U-shaped shovel plate 2.
[0014] The tilting part includes a winch, a U-shaped fork 6, a connecting rod 7 and an articulated seat 8; the number of the articulated seats 8 is two, and they are symmetrically arranged on both sides of the top end surface of the outer wall of the bucket 1; the articulated seat 8 is located at one end of the bucket 1 close to the U-shaped shovel plate 2; the two ends of the U-shaped fork 6 respectively form an articulated matching connection structure with the two articulated seats 8; the top end of the connecting rod 7 is arranged on the lower end surface of the flat plate 4, and the bottom end of the connecting rod 7 is connected to the center of the U-shaped fork 6; the bucket 1 is connected to the rotating shaft of the U-shaped fork 6 by the articulated seat 8 The hoist rotates about the central axis, and the inclination direction and angle of the hopper 1 are controlled by retracting and releasing the wire rope of the winch on the other side; thereby controlling whether the outlet direction of the hopper 1 is obliquely upward or obliquely downward; the winch is arranged on the top end surface of the flat plate 4, and its external cover is provided with a waterproof cover 5, and holes are provided on the bottom end of the waterproof cover 5 and the flat plate 4, and the winch wire rope is passed through the holes of the waterproof cover 5 and the holes of the flat plate 4 and connected to one end of the top end surface of the outer wall of the hopper 1 close to the filter plate 3; a sealing ring is provided on the inner wall of the hole of the waterproof cover 5.
[0015] A strip groove is provided at one end of the bottom end face of the outer wall of the hopper 1 close to the U-shaped shovel plate 2; the bottom cleaning part includes a strip hollow plate 9 and an air supply pipe 10; the strip hollow plate 9 is inserted into the strip groove at the bottom end of the hopper 1, and a spring is provided on the inner wall of the strip groove, and the spring is connected to the strip hollow plate 9; the spring provides a downward force for the strip hollow plate 9, and only after the strip hollow plate 9 touches the bottom will it be pressed into the strip groove at the bottom end of the hopper 1; a plurality of nozzles are inlaid on the end face of the strip hollow plate 9 close to the U-shaped shovel plate 2, and the inlaid structure ensures that when the strip hollow plate 9 is received in the strip groove, the nozzle can also smoothly enter the strip groove, and the nozzle is connected to the inside of the strip hollow plate 9; after the high-pressure airflow enters the strip hollow plate 9 The slag layer below the U-shaped shovel plate 2 is sprayed through the nozzle, and then the slag layer below the U-shaped shovel plate 2 is partially cleaned, so that the U-shaped shovel plate 2 contacts the bottom of the sedimentation tank as much as possible, ensuring that the U-shaped shovel plate 2 shovels as much slag as possible into the slag bucket 1; the bottom end of the air supply pipe 10 is connected to the bottom end of the inner wall of the slag bucket 1, and the bottom end of the air supply pipe 10 is connected to the top end of the short hose, the bottom end of the short hose is located in the strip groove of the slag bucket 1 and is connected to the top end of the strip hollow plate 9; the top end of the air supply pipe 10 is connected to the top surface of the slag bucket 1, and the top end of the air supply pipe 10 is provided with a joint, which is connected to the high-pressure gas source through a long hose; the high-pressure gas is transported into the strip hollow plate 9 through the cooperation of the hose and the air supply pipe 10.
[0016] The outer wall of the strip-shaped hollow plate 9 is in close contact with the inner wall of the strip-shaped groove of the hopper 1 ; the length direction of the strip-shaped hollow plate 9 is perpendicular to the length direction of the hopper 1 .
[0017] Principle of use: In the initial state, the lifting equipment is connected to the top of the flat plate 4; the slag bucket 1 is initially in a horizontal state; the lifting equipment lifts the device into the sedimentation tank, and after the slag bucket 1 enters the sedimentation tank, the high-pressure gas source is turned on, and the high-pressure gas in the strip hollow plate 9 is sprayed toward the bottom of the U-shaped shovel plate 2 through the nozzle, thereby clearing the slag layer under the U-shaped shovel plate 2 to create a local blank area, so that the U-shaped shovel plate 2 touches the bottom as much as possible, and touches the bottom of the sedimentation tank instead of the bottom of the slag layer; after the device touches the bottom, the high-pressure gas source is turned off, and at this time the strip hollow plate 9 is pressed into the hollow groove; then the lifting equipment drags the device toward the filter plate 3 pointing to the U-shaped shovel plate 2, the U-shaped shovel plate 2 shovels the slag along the way into the slag bucket 1, stops moving after moving for a while, and then the winch releases the wire rope to tilt the slag bucket 1, and the slag moves toward the filter plate 3 in the slag bucket 1. After the slag bucket leaves the water surface, the slag and water mixture in the slag bucket 1 is filtered by the filter plate 3, and the water is discharged from the filter plate 3, leaving only the slag in the slag bucket 1, and then the lifting equipment moves the slag bucket to the discharge location, and then the winch retracts the wire rope, driving the slag bucket 1 to tilt in the opposite direction, so that the U-shaped shovel plate 2 is in a low position, and the material in the slag bucket 1 is discharged at this time, and this process is repeated to collect and transport the slag in the sedimentation tank.
Claims
1. A grabbing device suitable for precipitated slag in a filter tank, characterized in that: The invention comprises a slag bucket (1), a U-shaped shovel plate (2), a filter plate (3), a bottom cleaning portion, an inclined portion and a flat plate (4); the top end of the flat plate (4) is connected to a lifting device; an inclined portion is connected between the slag bucket (1) and the flat plate (4); the opening direction of the slag bucket (1) is horizontal, and the U-shaped shovel plate (2) is arranged at the bottom end of the front end surface of the slag bucket (1); the filter plate (3) is arranged at the end of the inner wall of the slag bucket (1); and the bottom cleaning portion is arranged at one end of the bottom end surface of the outer wall of the slag bucket (1) close to the U-shaped shovel plate (2).
2. The grabbing device for sediment in a filter tank according to claim 1, characterized in that: The inclined portion comprises a winch, a U-shaped fork (6), a connecting rod (7) and an articulated seat (8); the number of the articulated seats (8) is two, and they are symmetrically arranged on both sides of the top end surface of the outer wall of the slag bucket (1); the articulated seat (8) is located at one end of the slag bucket (1) close to the U-shaped shovel plate (2); the two ends of the U-shaped fork (6) respectively form an articulated matching connection structure with the two articulated seats (8); the top end of the connecting rod (7) is arranged on the lower end surface of the flat plate (4), and the bottom end of the connecting rod (7) is connected to the center of the U-shaped fork (6); the winch is arranged on the top end surface of the flat plate (4), and its external cover is provided with a waterproof cover (5), the bottom end of the waterproof cover (5) and the flat plate (4) are both provided with holes, and the winch wire rope passes through the holes of the waterproof cover (5) and the holes of the flat plate (4) and is connected to one end of the top end surface of the outer wall of the slag bucket (1) close to the filter plate (3); the inner wall of the hole of the waterproof cover (5) is provided with a sealing ring.
3. The grabbing device for sediment in a filter tank according to claim 2 is characterized in that: The bottom end surface of the outer wall of the slag bucket (1) is provided with a strip groove at one end close to the U-shaped shovel plate (2); the bottom cleaning portion comprises a strip hollow plate (9) and an air supply pipe (10); the strip hollow plate (9) is inserted into the strip groove at the bottom end of the slag bucket (1), and a spring is provided on the inner wall of the strip groove, and the spring is connected to the strip hollow plate (9); a plurality of nozzles are inlaid on the end surface of the strip hollow plate (9) close to the U-shaped shovel plate (2), and the nozzles are connected to the air supply pipe (10). The strip-shaped hollow plate (9) is inside; the bottom end of the air supply pipe (10) is connected to the bottom end of the inner wall of the hopper (1), and the bottom end of the air supply pipe (10) is connected to the top end of a short hose, the bottom end of the short hose is located in the strip-shaped groove of the hopper (1) and is connected to the top end of the strip-shaped hollow plate (9); the top end of the air supply pipe (10) is connected to the top surface of the hopper (1), and a joint is provided at the top end of the air supply pipe (10), which is connected to a high-pressure gas source via a long hose.
4. The grabbing device for sedimentation in a filter tank according to claim 3 is characterized in that: The outer wall of the strip-shaped hollow plate (9) is in close contact with the inner wall of the strip-shaped groove of the slag bucket (1); and the length direction of the strip-shaped hollow plate (9) is perpendicular to the length direction of the slag bucket (1).