Clamping device capable of preventing sample from being damaged by clamping

Abstract

The utility model relates to the technical field of salt bath heat treatment, and discloses a clamping device capable of preventing a sample from being damaged by clamping, which comprises a base, a stand column is fixedly connected to the top end face of the base, a salt bath tank is fixedly connected to the top end face of the stand column, and a processing assembly is arranged on the end face of the base. According to the clamping device capable of preventing the sample from being damaged by clamping, in the process that a bearing workpiece is clamped by the lower clamping plate and the upper clamping plate, the clamping firmness degree of the bearing workpiece is improved through the elasticity of a steel wire, the frame body is used for separating the bearing workpiece, and the situation that the bearing workpiece is damaged due to mutual collision caused by shaking of the bearing workpiece is avoided; the bearing workpiece rotates and can be impacted with the salt bath, the salt bath can flow into a precise gap in the bearing workpiece to shake the quenching box, salt in the quenching box can transversely shake in a reciprocating mode, the decarburization efficiency of the treatment assembly on the bearing workpiece is further improved, and therefore the quenching effect of the salt bath on the bearing workpiece is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of salt bath heat treatment, in particular to a clamping device capable of preventing samples from being clamped. Background Art

[0002] Salt bath heating is a heat treatment method that uses molten salt to heat and quench the workpiece. Compared with traditional air medium furnace heating, salt bath heating not only has the advantages of fast heating speed, good quality, and less decarburization and oxidation loss, but also can effectively reduce the deformation of the workpiece during the heat treatment process. These advantages make salt bath heating widely used in many industrial applications, especially in the treatment of workpieces with high requirements for heat treatment quality. It is of great significance.

[0003] According to a disclosed device for heat treatment of precision parts in a salt bath (publication number: CN219730990U), the above application includes a base, a quenching box, a fixing frame, a motor, a first gear, a second gear, a rotating rod and a mounting frame. The motor drives the second gear through the first gear, thereby driving the rotating rod and the mounting frame to rotate. The rotation of the mounting frame causes the precision parts to rotate and shake accordingly, so that the fitting parts between the precision parts are separated, allowing the salt bath to cover various parts of the precision parts. The rotation of the precision parts also impacts the salt bath, causing the salt bath to flow into the gaps of the precision parts.

[0004] However, during actual use of the above-mentioned processing device, the rotation of the mounting frame can drive the bearing to rotate together. During the rotation, the bearings will shake and separate from each other during the shaking. However, this shaking will also cause the bearings to collide with each other, which may cause damage. Since the bearings may be subjected to uneven forces during rotation and shaking, these forces may cause scratches, dents or more serious structural damage to the bearing surface. In view of this, we propose a clamping device that can prevent sample clamping. Utility Model Content

[0005] The purpose of the utility model is to provide a clamping device which can prevent samples from being clamped, so as to solve the problems raised in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a clamping device capable of preventing sample from being clamped, comprising a base, a column is fixedly connected to the top end surface of the base, a salt bath tank is fixedly connected to the top end surface of the column, a water outlet pipe is fixedly connected to the inner bottom of the salt bath tank, a processing component is arranged on the end surface of the base, and the processing component comprises:

[0007] A motor, wherein a mounting plate is fixedly connected to the top end surface of the base, a motor is fixedly connected to the side wall of the mounting plate, an output end of the motor is fixedly connected to a rotating shaft, and a half gear is fixedly connected to the side wall of the rotating shaft;

[0008] A quenching box, wherein the top end surface of the base is fixedly connected with a guide rail, the guide rail is movably connected with the quenching box, the side wall of the quenching box is fixedly connected with a gear sleeve, the rotating shaft is sleeved with a baffle, the baffle is slidably connected with a slide rail, and the slide rail is fixedly connected to the inner wall of the quenching box;

[0009] A lower clamping plate, wherein one end of the rotating shaft away from the motor is fixedly connected to the lower clamping plate, the inner wall of the lower clamping plate is fixedly connected to the frame, the inner wall of the frame is fixedly connected to a steel wire, and one end of the steel wire away from the inner wall of the frame is fixedly connected to the inner wall of the lower clamping plate;

[0010] The upper clamping plate, the lower clamping plate is threadedly connected with bolt one, the bolt one is threadedly connected with the upper clamping plate, the inner wall of the upper clamping plate is fixedly connected with a frame, the inner wall of the frame is fixedly connected with a steel wire, and one end of the steel wire away from the inner wall of the frame is fixedly connected to the inner wall of the upper clamping plate.

[0011] Preferably, the frame fixed on the lower clamping plate is provided with a slot, the frame fixed on the upper clamping plate is fixedly connected with a clamping block, the slot is clamped with the clamping block, the lower clamping plate is sleeved with bolt 2, and the bolt 2 is threadedly connected with the pushing frame.

[0012] Preferably, the pushing frame is located on a side of the lower clamping plate away from the upper clamping plate, and the pushing frame moves upward to push the card block out of the card slot, thereby realizing the removal of the upper clamping plate from the lower clamping plate.

[0013] Preferably, the half gear is meshed with the gear sleeve, the rotation of the rotating shaft drives the half gear to rotate, and the rotation of the half gear drives the gear sleeve and the quenching box to reciprocate laterally.

[0014] Preferably, the number of the steel wires is arranged in several groups, and the steel wires in the several groups are vertically staggered and distributed at 90 degrees. The steel wires are distributed in a mesh shape, and the steel wires have a certain elasticity. In the process of clamping the bearing workpiece by the upper clamping plate and the lower clamping plate, the elasticity of the steel wires is used to improve the firmness of clamping the bearing workpiece.

[0015] Preferably, the baffle is in contact with the inner wall of the quench box to prevent the molten salt from leaking out through the gap between the rotating shaft and the quench box.

[0016] Compared with the prior art, the utility model provides a clamping device that can prevent sample clamping and has the following beneficial effects:

[0017] 1. The clamping device capable of preventing sample from being clamped has an upper clamping plate, a lower clamping plate, a half gear, a gear sleeve and a steel wire. In the process of the lower clamping plate and the upper clamping plate clamping the bearing workpiece, the elasticity of the steel wire is used to improve the firmness of the clamping of the bearing workpiece, and at the same time, the rigid clamping of the bearing workpiece is avoided to cause damage to the bearing workpiece. The frame is used to separate the bearing workpiece to avoid the shaking of the bearing workpiece and collision with each other during the rotation of the lower clamping plate and the upper clamping plate, thereby causing damage to the bearing workpiece. The rotation of the bearing workpiece can impact the salt bath, and the salt bath can flow into the precise gap in the bearing workpiece to shake the quenching box, so that the salt inside the quenching box can shake back and forth laterally, further improving the decarburization efficiency of the processing component on the bearing workpiece, thereby improving the quenching effect of the salt bath on the bearing workpiece.

[0018] 2. The clamping device that can prevent the sample from being clamped has a clamping block, a clamping slot and a pushing frame. The clamping block and the clamping slot are connected to offset the deformation caused by the reaction force exerted by the bearing workpiece on the lower clamping plate, the upper clamping plate and the frame, thereby improving the stability of the lower clamping plate and the upper clamping plate on the bearing workpiece, preventing the bearing workpiece from shaking, and improving the quenching effect of the bearing workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the quenching box of the utility model;

[0021] Figure 3 For this utility model Figure 2 Schematic diagram of the structure of the middle A area;

[0022] Figure 4 This is a schematic diagram of the structure of the quenching box of the utility model;

[0023] Figure 5 For this utility model Figure 4 Schematic diagram of the structure of the middle B area;

[0024] Figure 6 This is an exploded view of the upper and lower splints of the utility model;

[0025] Figure 7 For this utility model Figure 6 Schematic diagram of the structure of the middle C area;

[0026] Figure 8 This is a schematic diagram of the bottom structure of the utility model when viewed from above.

[0027] In the figure: 1. base; 2. column; 3. salt bath; 4. guide rail; 5. quenching box; 6. mounting plate; 7. motor; 8. rotating shaft; 9. half gear; 10. gear sleeve; 11. baffle; 12. slide rail; 13. lower clamping plate; 14. frame; 15. steel wire; 16. upper clamping plate; 17. bolt one; 18. block; 19. slot; 20. push frame; 21. bolt two. DETAILED DESCRIPTION

[0028] like Figure 1-Figure 8 As shown, the utility model provides a technical solution: a clamping device that can prevent sample clamping, including a base 1, the top end face of the base 1 is fixedly connected with a column 2, the top end face of the column 2 is fixedly connected with a salt bath tank 3, the inner bottom of the salt bath tank 3 is fixedly connected with a water outlet pipe, the end face of the base 1 is provided with a processing component, and the processing component includes a motor 7, a rotating shaft 8, a half gear 9, a gear sleeve 10, a baffle 11, a slide rail 12, a lower clamping plate 13, a frame 14, a steel wire 15, an upper clamping plate 16, a bolt 17, a block 18, a slot 19, a push frame 20, and a bolt 21.

[0029] In one embodiment of the utility model, the top end face of the base 1 is fixedly connected with a mounting plate 6, the side wall of the mounting plate 6 is fixedly connected with a motor 7, the output end of the motor 7 is fixedly connected with a rotating shaft 8, the side wall of the rotating shaft 8 is fixedly connected with a half gear 9, the top end face of the base 1 is fixedly connected with a guide rail 4, the guide rail 4 is movably connected with a quenching box 5, the side wall of the quenching box 5 is fixedly connected with a gear sleeve 10, the half gear 9 is meshed with the gear sleeve 10, the rotation of the rotating shaft 8 drives the half gear 9 to rotate, the rotation of the half gear 9 drives the gear sleeve 10 and the quenching box 5 to reciprocate laterally, the rotating shaft 8 is socketed with a baffle 11, the baffle 11 is in contact with the inner wall of the quenching box 5 to prevent the molten salt from leaking through the gap between the rotating shaft 8 and the quenching box 5, the baffle 11 is slidably connected with the slide rail 12, and the slide rail 12 is fixedly connected to the inner wall of the quenching box 5.

[0030] The lower clamping plate 13, the end of the rotating shaft 8 away from the motor 7 is fixedly connected with the lower clamping plate 13, the inner wall of the lower clamping plate 13 is fixedly connected with the frame 14, the inner wall of the frame 14 is fixedly connected with the steel wire 15, the end of the steel wire 15 away from the inner wall of the frame 14 is fixedly connected to the inner wall of the lower clamping plate 13, the number of steel wires 15 is arranged in several groups, several groups of steel wires 15 are vertically staggered and distributed at 90 degrees, the steel wires 15 are distributed in a mesh shape, the steel wires 15 have a certain elasticity, in the process of the upper clamping plate 13 and the lower clamping plate 16 clamping the bearing workpiece, the elasticity of the steel wire 15 is used to improve the firmness of the bearing workpiece clamping, the lower clamping plate 13 is threadedly connected with the bolt 17, the bolt 17 is connected to the upper clamping plate 16 is threadedly connected, the inner wall of the upper clamping plate 16 is fixedly connected with the frame 14, the inner wall of the frame 14 is fixedly connected with the steel wire 15, the end of the steel wire 15 away from the inner wall of the frame 14 is fixedly connected to the inner wall of the upper clamping plate 16, the frame 14 fixed on the lower clamping plate 13 is provided with a card slot 19, the frame 14 fixed on the upper clamping plate 16 is fixedly connected with a card block 18, the card slot 19 is clamped with the card block 18, the lower clamping plate 13 is sleeved with the bolt 21, the bolt 21 is threadedly connected with the pushing frame 20, the pushing frame 20 is located on the side of the lower clamping plate 13 away from the upper clamping plate 16, the pushing frame 20 moves upward and can push the card block 18 out of the card slot 19, thereby realizing the removal of the upper clamping plate 16 from the lower clamping plate 13.

[0031] The bearing workpiece is placed on the lower clamping plate 13, and then the lower clamping plate 13 and the upper clamping plate 16 are fixed by bolts 17. In the process of the lower clamping plate 13 and the upper clamping plate 16 clamping the bearing workpiece, the elasticity of the steel wire 15 is used to improve the firmness of the clamping of the bearing workpiece. The frame 14 is used to separate the bearing workpieces to avoid the bearing workpieces shaking and colliding with each other during the rotation of the lower clamping plate 13 and the upper clamping plate 16, resulting in damage to the bearing workpiece.

[0032] The motor 7 starts to drive the rotating shaft 8 to rotate, and the rotation of the rotating shaft 8 drives the lower clamping plate 13 and the upper clamping plate 16 to rotate, so that the salt bath can cover various parts of the bearing workpiece. At the same time, the rotation of the bearing workpiece can impact the salt bath, and the salt bath can flow into the precise gap in the bearing workpiece. The rotation of the rotating shaft 8 drives the half gear 9 to rotate, and the rotation of the half gear 9 drives the gear sleeve 10 and the quenching box 5 to reciprocate laterally, thereby shaking the quenching box 5, so that the salt inside the quenching box 5 can reciprocate laterally, further improving the decarburization efficiency of the processing component on the bearing workpiece, thereby improving the quenching effect of the salt bath on the bearing workpiece.

[0033] In addition, the frame 14 fixed on the lower clamping plate 13 is provided with a slot 19, and the frame 14 fixed on the upper clamping plate 16 is fixedly connected with a block 18, the slot 19 is engaged with the block 18, the lower clamping plate 13 is sleeved with the bolt 21, and the bolt 21 is threadedly connected with the pushing frame 20. When the lower clamping plate 13 and the upper clamping plate 16 clamp the bearing workpiece, and the steel wire 15 clamps the bearing workpiece through elastic deformation, the bearing workpiece will also apply a reaction force to the lower clamping plate 13, the upper clamping plate 16 and the frame 14, thereby causing the lower clamping plate 13, the upper clamping plate 16 and the frame 14 to deform, and the deformation of this part is straightened by the engagement of the block 18 with the slot 19. When the upper clamping plate 16 needs to be removed, the bolt 21 is rotated to make the pushing frame 20 approach the lower clamping plate 13, and the pushing frame 20 pushes the block 18 out of the slot 19, thereby realizing the removal of the upper clamping plate 16 from the lower clamping plate 13.

[0034] In the utility model, when in use, the bearing workpiece is placed on the lower clamping plate 13, the bolt 17 fixes the lower clamping plate 13 and the upper clamping plate 16, the bearing workpiece is clamped by the elasticity of the steel wire 15, the frame 14 is used to separate the bearing workpiece, the rotation of the rotating shaft 8 drives the lower clamping plate 13 and the upper clamping plate 16 to rotate, the rotation of the bearing workpiece can impact the salt bath, the rotation of the rotating shaft 8 drives the half gear 9 to rotate, the rotation of the half gear 9 drives the gear sleeve 10 and the quenching box 5 to reciprocate laterally, and then shakes the quenching box 5, so that the salt inside the quenching box 5 can reciprocate laterally, and further, through the clamping connection of the clamping block 18 and the clamping groove 19, the deformation caused by the reaction force exerted by the bearing workpiece on the lower clamping plate 13, the upper clamping plate 16 and the frame 14 is offset.

[0035] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A clamping device capable of preventing sample from being clamped, comprising a base (1), the top end surface of the base (1) being fixedly connected to a column (2), the top end surface of the column (2) being fixedly connected to a salt bath tank (3), the inner bottom of the salt bath tank (3) being fixedly connected to a water outlet pipe, characterized in that: The end surface of the base (1) is provided with a processing component, and the processing component comprises: A motor (7), wherein the top end surface of the base (1) is fixedly connected to a mounting plate (6), the side wall of the mounting plate (6) is fixedly connected to the motor (7), the output end of the motor (7) is fixedly connected to a rotating shaft (8), and the side wall of the rotating shaft (8) is fixedly connected to a half gear (9); A quenching box (5), wherein the top end surface of the base (1) is fixedly connected to a guide rail (4), the guide rail (4) is movably connected to the quenching box (5), the side wall of the quenching box (5) is fixedly connected to a gear sleeve (10), the rotating shaft (8) is sleeved with a baffle (11), the baffle (11) is slidably connected to a slide rail (12), and the slide rail (12) is fixedly connected to the inner wall of the quenching box (5); A lower clamping plate (13), one end of the rotating shaft (8) away from the motor (7) is fixedly connected to the lower clamping plate (13), the inner wall of the lower clamping plate (13) is fixedly connected to the frame (14), the inner wall of the frame (14) is fixedly connected to the steel wire (15), and one end of the steel wire (15) away from the inner wall of the frame (14) is fixedly connected to the inner wall of the lower clamping plate (13); The upper clamping plate (16) is connected with the lower clamping plate (13) by threaded connection with bolt 1 (17), the bolt 1 (17) is connected with the upper clamping plate (16) by threaded connection, the inner wall of the upper clamping plate (16) is fixedly connected with the frame (14), the inner wall of the frame (14) is fixedly connected with the steel wire (15), and one end of the steel wire (15) away from the inner wall of the frame (14) is fixedly connected with the inner wall of the upper clamping plate (16).

2. A clamping device capable of preventing sample from being clamped according to claim 1, characterized in that: The frame body (14) fixed on the lower clamping plate (13) is provided with a clamping groove (19), and the frame body (14) fixed on the upper clamping plate (16) is fixedly connected with a clamping block (18), the clamping groove (19) is clamped with the clamping block (18), the lower clamping plate (13) is sleeved with a second bolt (21), and the second bolt (21) is threadedly connected with the pushing frame (20).

3. A clamping device capable of preventing sample from being clamped according to claim 2, characterized in that: The pushing frame (20) is located on a side of the lower clamping plate (13) away from the upper clamping plate (16).

4. A clamping device capable of preventing sample from being clamped according to claim 1, characterized in that: The half gear (9) is meshed with the gear sleeve (10).

5. A clamping device capable of preventing sample from being clamped according to claim 1, characterized in that: The steel wires (15) are arranged in a number of groups, and the steel wires (15) in the groups are vertically staggered and distributed at 90 degrees.

6. A clamping device capable of preventing sample from being clamped according to claim 1, characterized in that: The baffle (11) is in contact with the inner wall of the quenching box (5).

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