Cast steel ball cooling device

By combining water cooling and air cooling technology in the cast steel ball cooling device, double cooling and rapid drying are achieved, which solves the problem of single cooling methods and no drying function in the traditional cooling device, improves the cooling effect and efficiency, and ensures drying of the steel ball surface.

CN222861539UActive Publication Date: 2025-05-13DANGTU COUNTY STEEL BALL FACTORY ANHUI PROVINCE
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Patent Information

Application Number
CN202421822277.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-13
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The cooling method of traditional cast steel ball cooling devices is single, the rise in water temperature affects the cooling effect, and does not have auxiliary drying function, resulting in dust attached to the surface of the steel ball and cannot meet the usage requirements.

Method used

A cast steel ball cooling device is designed, combining water cooling and air cooling technologies, and water spray cooling is achieved through water pumps and spray heads, and gas cooling and drying is achieved through dehumidifiers and temperature guide pipes, achieving double cooling and rapid drying.

Benefits of technology

It improves the cooling effect and efficiency of the steel ball, avoids waste of water resources, ensures drying of the steel ball surface, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a cast steel ball cooling device which comprises a shell, one side of the shell is provided with a water cooling mechanism, the water cooling mechanism comprises a water tank, the rear end of the left side of the water tank is communicated with a water pump, one side of the water pump is communicated with a corrugated pipe, one side of the corrugated pipe is communicated with a spray head, the top of the spray head is provided with an object placing plate, and the object placing plate is provided with a water inlet and a water outlet. A limiting net plate is arranged at the top of the storage plate; and an air cooling mechanism is arranged on the other side of the shell and comprises a hollow block, and the right side of the hollow block communicates with a dehumidification fan. According to the cast steel ball cooling device, a water cooling mechanism is arranged, a steel ball needing to be cooled is placed at the top of a connecting net, then a limiting net plate is pushed backwards, the steel ball is limited through the limiting net plate, the steel ball cannot fall off, then a water pump is started, water is sprayed out through a corrugated pipe and a spray head, the water makes contact with the steel ball, and the steel ball is cooled; and dust on the surfaces of the steel balls can be separated from the steel balls.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel ball cooling, in particular to a casting steel ball cooling device. Background Art

[0002] Steel balls are divided into grinding steel balls, forged steel balls, and cast steel balls according to the production and processing technology. According to the processing materials, they are divided into bearing steel balls, steel balls, steel balls, and alloy balls. Among them, bearing steel balls are important basic parts of the industry. Alloy steel balls are a kind of spherical iron alloy wear-resistant body with carbon, chromium, manganese, molybdenum and other metal elements added as the main elements, and are generated by forging, rolling and casting. It is the most important component of today's crushing industry mining balls, cement balls, etc. In the process of steel ball processing, the steel ball needs to be quenched. The steel ball after quenching has a very high temperature, and the steel ball needs to be cooled down before subsequent processing.

[0003] According to the patent document: CN219326795U, a casting steel ball cooling device is disclosed, which relates to the technical field of steel ball cooling. The utility model includes a cooling box, a water tank is fixedly connected to the bottom of the cooling box, a bearing seat is fixedly connected to the center of the top of the rear end face of the cooling box, the interior of the cooling box is connected to a mesh cylinder through a movable adjustment component, and a circulating cooling component is arranged inside the water tank. The movable adjustment component includes a stepping motor, a screw rod, a movable block, a sliding block, a connecting frame and a sleeve ring, and the circulating cooling component includes a two-way water pump, a conveying pipe, a three-way pipe, a longitudinal pipe and a nozzle. The utility model is a casting steel ball cooling device. Through the movable adjustment component and the circulating cooling component, the device drives the reciprocating motion of the steel ball through the mesh cylinder, and performs comprehensive spraying and cooling while the steel ball rolls, thereby increasing the contact area between the steel ball and the cooling water, being able to fully cool down, improving the cooling effect and efficiency, and the water resources can be recycled to avoid wasting water resources.

[0004] At present, the traditional cooling device for cast steel balls has a single cooling method in daily use. Moreover, the water temperature will rise after long-term use, which will affect the cooling effect. At the same time, it does not have the function of auxiliary drying after cooling, resulting in slow material drying speed, so that dust will adhere to the surface of the steel ball again, which cannot meet the use requirements. Utility Model Content

[0005] The purpose of the utility model is to provide a casting steel ball cooling device to solve the problem that the current traditional casting steel ball cooling device proposed in the above background technology has not only a single cooling method in daily use, but also the water temperature will rise after long-term use of water, which will affect the cooling effect. At the same time, it does not have the function of auxiliary drying after cooling, resulting in slow material drying speed, so that dust will adhere to the surface of the steel ball again, and the use requirements cannot be met.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a casting steel ball cooling device, comprising a shell, a water cooling mechanism is arranged on one side of the shell, the water cooling mechanism comprises a water tank, a water pump is connected to the rear end of the left side of the water tank, a bellows is connected to one side of the water pump, a nozzle is connected to one side of the bellows, a placement plate is arranged on the top of the nozzle, and a limited position mesh plate is arranged on the top of the placement plate;

[0007] An air cooling mechanism is provided on the other side of the shell, and the air cooling mechanism includes a hollow block. The right side of the hollow block is connected to a dehumidification fan, the right side of the dehumidification fan is connected to an exhaust pipe, one side of the exhaust pipe is connected to a temperature conducting pipe, one side of the temperature conducting pipe passes through the left side of the water tank, a silica gel drying mesh plate is fixedly connected to the inner wall of the hollow block, and the left side of the hollow block is connected to a connector.

[0008] Preferably, the inner cavity of the shell is provided with a filtering mechanism, and the filtering mechanism includes a filter screen, the outer side of the filter screen is fixedly connected to the shell, the right side of the shell is fixedly connected to a motor, the output end of the motor is fixedly connected to a screw, the surface of the screw is threadedly connected to a vertical plate, the bottom of the vertical plate is fixedly connected to a brush rod, the bottom of the storage plate is fixedly connected to a connecting frame, the inner cavity of the connecting frame is fixedly connected to a crank shaft, one side of the crank shaft is movably connected to an adjusting rod, one side of the adjusting rod is fixedly connected to an elastic telescopic rod, the top of the elastic telescopic rod is fixedly connected to a fixing plate, and one side of the fixing plate is fixedly connected to the shell.

[0009] Preferably, a rectangular groove is provided at the bottom of the water tank, and a semiconductor cooling plate is fixedly connected to the inner cavity of the rectangular groove, a radiator is fixedly connected to the bottom of the semiconductor cooling plate, and a temperature conduction plate is fixedly connected to the top of the semiconductor cooling plate.

[0010] Preferably, a fixing block is fixedly connected to the top of the nozzle, and the top of the fixing block is fixedly connected to the storage plate.

[0011] Preferably, a movable groove is provided on the top of the storage plate, and a connecting net is fixedly connected to the bottom of the inner cavity of the movable groove, an elastic rubber is fixedly connected to the inner wall of the movable groove, a sealing door is movably connected to the front of the shell, and an air guide hole is provided at the central axis of the front of the sealing door.

[0012] Preferably, the front sides of the air extraction pipe and the temperature conducting pipe are movably connected with control valves, and the right side of the air extraction pipe and the left side of the temperature conducting pipe are threadedly connected with filter plates.

[0013] Preferably, a cross bar is slidably connected to the rear side of the inner cavity of the vertical plate, and both sides of the cross bar are fixedly connected to the shell.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. By setting up a water cooling mechanism, the steel ball that needs to be cooled is placed on the top of the connecting net, and then the limiting mesh plate is pushed backward to limit the steel ball through the limiting mesh plate so that the steel ball will not fall. Subsequently, the water pump is started to spray water through the bellows and the nozzle so that the water contacts the steel ball to cool the steel ball and separate the dust on the surface of the steel ball from it. By setting up an air cooling mechanism and starting the dehumidification fan at the same time, the gas is drawn in through the exhaust pipe and the temperature guide pipe. During the gas drawing process, the gas will be cooled by the water and then sprayed onto the surface of the steel ball through the connecting head, achieving a double cooling effect. After the steel ball is cooled, the control valve on the front of the temperature guide pipe is closed, the control valve on the front of the exhaust pipe is opened, and the dehumidification function of the dehumidification fan is opened, so that the dry gas is sprayed onto the surface of the steel ball to quickly dry the steel ball.

[0016] 2. By setting up a filtering mechanism, impurities are filtered through the filter screen, and the motor is started at the same time. The motor drives the screw rod to rotate, the screw rod drives the vertical plate to move, and the vertical plate drives the brush rod to move, so that the filter screen will not be blocked, and the movement of the vertical plate will also contact the connecting frame, thereby driving the connecting frame to rotate with the crank shaft as the center of the circle. Through the cooperation of the adjusting rod, the crank shaft and the elastic telescopic rod, the storage plate can be shaken, and the steel ball can roll on the top of the connecting net, so that the cooling effect is good. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model in the first viewing angle state;

[0018] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;

[0019] Figure 3 It is a schematic diagram of the three-dimensional structure of the utility model in the second viewing angle state;

[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the utility model in the third viewing angle state.

[0021] In the figure: 1. Shell; 2. Water cooling mechanism; 201. Water tank; 202. Water pump; 203. Bellows; 204. Nozzle; 205. Storage plate; 206. Limiting mesh plate; 207. Semiconductor refrigeration plate; 208. Radiator; 3. Air cooling mechanism; 301. Hollow block; 302. Dehumidification fan; 303. Exhaust pipe; 304. Temperature conducting pipe; 305. Connector; 4. Filter mechanism; 401. Filter; 402. Motor; 403. Screw rod; 404. Vertical plate; 405. Brush rod; 406. Connecting frame; 407. Crank shaft; 408. Adjusting rod; 409. Elastic telescopic rod; 410. Fixed plate; 5. Silica gel drying mesh plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The utility model provides a technical solution: a casting steel ball cooling device, comprising a shell 1, a water cooling mechanism 2 is arranged on one side of the shell 1, the water cooling mechanism 2 comprises a water tank 201, a water pump 202 is connected to the rear end of the left side of the water tank 201, a bellows 203 is connected to one side of the water pump 202, a nozzle 204 is connected to one side of the bellows 203, a placing plate 205 is arranged on the top of the nozzle 204, and a limited position mesh plate 206 is arranged on the top of the placing plate 205; by arranging the water cooling mechanism 2, a steel ball to be cooled is placed on the top of the connecting mesh, and then the limiting mesh plate 206 is pushed backward, and the steel ball is limited by the limiting mesh plate 206 so that the steel ball will not fall, and then the water pump 202 is started, and water is sprayed out through the bellows 203 and the nozzle 204, so that the water contacts the steel ball, cools the steel ball, and can separate the dust on the surface of the steel ball from it; a rectangular groove is opened at the bottom of the water tank 201, and the ... The inner cavity of the shaped groove is fixedly connected with a semiconductor refrigeration sheet 207, the bottom of the semiconductor refrigeration sheet 207 is fixedly connected with a radiator 208, and the top of the semiconductor refrigeration sheet 207 is fixedly connected with a temperature conducting plate. By setting the semiconductor refrigeration sheet 207 and the radiator 208, it is convenient to cool the water to avoid the excessive water temperature affecting the cooling effect; the top of the nozzle 204 is fixedly connected with a fixed block, and the top of the fixed block is fixedly connected with the placement plate 205. By setting the fixed block, the placement plate 205 and the nozzle 204 can rotate synchronously, further improving the cooling effect; a movable groove is provided on the top of the placement plate 205, and the bottom of the inner cavity of the movable groove is fixedly connected with a connecting net, and the inner wall of the movable groove is fixedly connected with an elastic rubber, the front of the shell 1 is movably connected with a sealing door, and an air guide hole is provided at the central axis of the front of the sealing door, and the steel ball is protected by setting the elastic rubber to avoid collision between the steel ball and the placement plate 205.

[0024] See also Figure 1 , Figure 2 , Figure 3 and Figure 4, the other side of the shell 1 is provided with an air cooling mechanism 3, the air cooling mechanism 3 includes a hollow block 301, the right side of the hollow block 301 is connected with a dehumidification fan 302, the right side of the dehumidification fan 302 is connected with an exhaust pipe 303, one side of the exhaust pipe 303 is connected with a temperature conducting pipe 304, one side of the temperature conducting pipe 304 runs through the left side of the water tank 201, the inner wall of the hollow block 301 is fixedly connected with a silica gel drying mesh plate 5, the left side of the hollow block 301 is connected with a connector 305, by setting the air cooling mechanism 3, starting the dehumidification fan 302, and drawing gas in through the exhaust pipe 303 and the temperature conducting pipe 304, and when the gas is drawn in The air will be cooled by water during the cooling process and then sprayed onto the surface of the steel ball through the connector 305, achieving a double cooling effect. After the steel ball is cooled, the control valve on the front of the temperature conducting pipe 304 is closed, the control valve on the front of the exhaust pipe 303 is opened, and the dehumidification function of the dehumidification fan 302 is turned on, so that the dry gas is sprayed onto the surface of the steel ball to quickly dry the steel ball. The front of the exhaust pipe 303 and the temperature conducting pipe 304 are both movably connected with control valves, and the right side of the exhaust pipe 303 and the left side of the temperature conducting pipe 304 are both threadedly connected with filter plates. By setting the control valve, it is convenient to control the air intake direction, thereby facilitating cooling and drying work.

[0025] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The inner cavity of the shell 1 is provided with a filter mechanism 4, the filter mechanism 4 includes a filter screen 401, the outer side of the filter screen 401 is fixedly connected to the shell 1, the right side of the shell 1 is fixedly connected with a motor 402, the output end of the motor 402 is fixedly connected with a screw 403, the surface of the screw 403 is threadedly connected with a vertical plate 404, the bottom of the vertical plate 404 is fixedly connected with a brush rod 405, the bottom of the storage plate 205 is fixedly connected with a connecting frame 406, the inner cavity of the connecting frame 406 is fixedly connected with a crank shaft 407, one side of the crank shaft 407 is movably connected with an adjusting rod 408, one side of the adjusting rod 408 is fixedly connected with an elastic telescopic rod 409, the top of the elastic telescopic rod 409 is fixedly connected with a fixing plate 410, one side of the fixing plate 410 is fixedly connected to the shell 1, and the filter mechanism 4 is provided. , impurities are filtered out through the filter screen 401, and the motor 402 is started at the same time. The motor 402 drives the screw rod 403 to rotate, and the screw rod 403 drives the vertical plate 404 to move, and the vertical plate 404 drives the brush rod 405 to move, so that the filter screen 401 will not be blocked, and the movement of the vertical plate 404 will also contact the connecting frame 406, thereby driving the connecting frame 406 to rotate with the crank shaft 407 as the center of the circle. Through the cooperation of the adjusting rod 408, the crank shaft 407 and the elastic telescopic rod 409, the storage plate 205 can be shaken, and the steel ball rolls on the top of the connecting net, so that the cooling effect is good; the rear side of the inner cavity of the vertical plate 404 is slidably connected with a cross bar, and both sides of the cross bar are fixedly connected to the shell 1. By setting the cross bar, the work of the vertical plate 404 is stabilized, and the vertical plate 404 is balanced and supported.

[0026] Working principle: by setting up the water cooling mechanism 2, the steel ball that needs to be cooled is placed on the top of the connecting net, and then the limiting mesh plate 206 is pushed backward, and the steel ball is limited by the limiting mesh plate 206 so that the steel ball will not fall, and then the water pump 202 is started, and water is sprayed out through the bellows 203 and the nozzle 204, so that the water contacts the steel ball, cools the steel ball, and can separate the dust on the surface of the steel ball from it. By setting up the air cooling mechanism 3, the dehumidification fan 302 is started at the same time, and the gas is drawn in through the exhaust pipe 303 and the temperature conducting pipe 304. During the gas drawing process, it will be cooled by the water, and then sprayed to the surface of the steel ball through the connecting head 305, which has a double cooling effect. After the steel ball is cooled, the control valve on the front of the temperature conducting pipe 304 is closed, the control valve on the front of the exhaust pipe 303 is opened, and the dehumidification function of the dehumidification fan 302 is turned on, so that the dry gas is sprayed to the surface of the steel ball, and the steel ball is quickly dried;

[0027] By setting up the filtering mechanism 4, impurities are filtered out through the filter screen 401, and the motor 402 is started at the same time. The motor 402 drives the screw rod 403 to rotate, the screw rod 403 drives the vertical plate 404 to move, and the vertical plate 404 drives the brush rod 405 to move, so that the filter screen 401 will not be blocked, and the movement of the vertical plate 404 will also contact the connecting frame 406, thereby driving the connecting frame 406 to rotate with the crank shaft 407 as the center of the circle. Through the cooperation of the adjusting rod 408, the crank shaft 407 and the elastic telescopic rod 409, the storage plate 205 can be shaken, and the steel ball rolls on the top of the connecting net, so that the cooling effect is good.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A casting steel ball cooling device, comprising a housing (1), characterized in that: A water cooling mechanism (2) is provided on one side of the shell (1), the water cooling mechanism (2) comprising a water tank (201), the rear end of the left side of the water tank (201) being connected to a water pump (202), one side of the water pump (202) being connected to a bellows (203), one side of the bellows (203) being connected to a nozzle (204), a placement plate (205) being provided on the top of the nozzle (204), and a limiting mesh plate (206) being provided on the top of the placement plate (205); An air cooling mechanism (3) is provided on the other side of the shell (1), and the air cooling mechanism (3) comprises a hollow block (301), the right side of the hollow block (301) is connected to a dehumidification fan (302), the right side of the dehumidification fan (302) is connected to an exhaust pipe (303), one side of the exhaust pipe (303) is connected to a temperature conducting pipe (304), one side of the temperature conducting pipe (304) passes through to the left side of the water tank (201), a silica gel drying mesh plate (5) is fixedly connected to the inner wall of the hollow block (301), and the left side of the hollow block (301) is connected to a connector (305).

2. A casting steel ball cooling device according to claim 1, characterized in that: The inner cavity of the housing (1) is provided with a filter mechanism (4), the filter mechanism (4) comprises a filter screen (401), the outer side of the filter screen (401) is fixedly connected to the housing (1), the right side of the housing (1) is fixedly connected to a motor (402), the output end of the motor (402) is fixedly connected to a screw rod (403), the surface of the screw rod (403) is threadedly connected to a vertical plate (404), and the bottom of the vertical plate (404) is fixedly connected to a brush rod (405), The bottom of the storage plate (205) is fixedly connected to a connecting frame (406), the inner cavity of the connecting frame (406) is fixedly connected to a crank shaft (407), one side of the crank shaft (407) is movably connected to an adjusting rod (408), one side of the adjusting rod (408) is fixedly connected to an elastic telescopic rod (409), the top of the elastic telescopic rod (409) is fixedly connected to a fixing plate (410), and one side of the fixing plate (410) is fixedly connected to the shell (1).

3. A casting steel ball cooling device according to claim 1, characterized in that: A rectangular groove is provided at the bottom of the water tank (201), and a semiconductor cooling plate (207) is fixedly connected to the inner cavity of the rectangular groove, a heat sink (208) is fixedly connected to the bottom of the semiconductor cooling plate (207), and a temperature conduction plate is fixedly connected to the top of the semiconductor cooling plate (207).

4. A casting steel ball cooling device according to claim 1, characterized in that: The top of the nozzle (204) is fixedly connected to a fixing block, and the top of the fixing block is fixedly connected to the storage plate (205).

5. A casting steel ball cooling device according to claim 1, characterized in that: A movable groove is provided on the top of the storage plate (205), and a connecting net is fixedly connected to the bottom of the inner cavity of the movable groove, and an elastic rubber is fixedly connected to the inner wall of the movable groove. A sealing door is movably connected to the front of the shell (1), and an air guide hole is provided at the central axis of the front of the sealing door.

6. A casting steel ball cooling device according to claim 1, characterized in that: The front sides of the air extraction pipe (303) and the temperature conducting pipe (304) are both movably connected with control valves, and the right side of the air extraction pipe (303) and the left side of the temperature conducting pipe (304) are both threadedly connected with filter plates.

7. A casting steel ball cooling device according to claim 2, characterized in that: A crossbar is slidably connected to the rear side of the inner cavity of the vertical plate (404), and both sides of the crossbar are fixedly connected to the shell (1).

Citation Information

Patent Citations

  • Cast steel ball cooling device

    CN219326795U