Crease-resistant device for Song brocade fabric processing

Abstract

The utility model discloses an anti-wrinkling device for Song brocade fabric processing, which belongs to the technical field of fabric wrinkle removing equipment and comprises a frame, guide wheels are symmetrically arranged on the frame, a water storage part is arranged between the two guide wheels, the output end of the water storage part is connected with a water pipe, the bottom of the water pipe is connected with an atomizing head, and one side of the water storage part is connected with an adjusting part. The bottom of the adjusting part is connected with a mounting plate, the bottom of the mounting plate is provided with a mounting frame, the top of the mounting frame is provided with buffer springs, one ends of the buffer springs are connected with a bearing plate, the bearing plate is in sliding fit with the mounting plate, the bottom of the mounting plate is provided with a pressure sensor, and the pressure sensor makes contact with the top of the bearing plate. The bottom of the mounting frame is rotatably connected with a hot-pressing roller, the bottom of the hot-pressing roller is provided with a supporting roller, and a penetrating opening for the Song brocade fabric to penetrate through is formed between the hot-pressing roller and the supporting roller, so that the device can be suitable for the Song brocade fabric with different thicknesses, the adaptive pressure is achieved, the crease-resistant effect is ensured, and meanwhile, the damage to the fabric is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of fabric wrinkle removal equipment, and more specifically, to an anti-wrinkle device for processing Song brocade fabric. Background Art

[0002] The production process of Song brocade fabric is relatively complicated, and its main feature is that the warp and weft threads are both flowery. The brocade formed after the Yuan, Ming and Qing dynasties, which uses warp twill as the ground and weft twill as the flowery, is also called Song-style brocade or imitation Song brocade fabric, but is collectively called Song brocade fabric. In a broad sense, Song brocade fabric in the Song Dynasty is the same as Shu brocade in the Song Dynasty. The so-called Shu brocade and Song brocade fabric at that time were only different in origin, but Shu brocade was formed earlier. Song brocade fabric inherited the characteristics of Han and Tang Shu brocade, and on this basis created a unique technique of changing colors in the weft direction. Without increasing the number of wefts, the whole piece of fabric can form different horizontal colors. In weaving, the "three-piece twill organization" is generally used, with two warps and three wefts. The warp threads are the bottom warp and the surface warp. The bottom warp is colored cooked silk, which is used as the ground pattern; the surface warp is made of natural raw silk, which is used as the weft warp.

[0003] During the manufacturing process of fabrics, wrinkles are easily generated and need to be flattened by rolling. However, the thickness specifications of existing fabrics are different, so different thicknesses require different rolling pressures. However, the existing flattening and wrinkle-proofing devices are fixed, which makes the flattening and wrinkle-proofing efficiency and practicality low. A solution to the above problem is proposed below. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide an anti-wrinkle device for processing Song brocade fabrics, which can be suitable for Song brocade fabrics of different thicknesses, achieve adaptive pressure, ensure the anti-wrinkle effect, and avoid damage to the fabrics.

[0005] To solve the above problems, the utility model adopts the following technical solutions.

[0006] A wrinkle-proof device for processing Songjin fabrics comprises a frame, guide wheels are symmetrically arranged on the frame, the guide wheels are rotatably connected to the frame, a water storage part is arranged between the two guide wheels, the water storage part is fixedly connected to the frame, an output end of the water storage part is connected to a water pipe, the bottom of the water pipe is connected to an atomizing head, one side of the water storage part is connected to an adjusting part, the bottom of the adjusting part is connected to a mounting plate, a mounting frame is arranged at the bottom of the mounting plate, a buffer spring is arranged at the top of the mounting frame, one end of the buffer spring is connected to a receiving plate, the receiving plate and the mounting plate are slidably matched, a pressure sensor is arranged at the bottom of the mounting plate, the pressure sensor and the top of the receiving plate are in contact with each other, a hot pressing roller is rotatably connected to the bottom of the mounting frame, a supporting roller is arranged at the bottom of the hot pressing roller, the supporting roller and the frame are rotatably matched, and a through hole for Songjin fabrics to pass through is formed between the hot pressing roller and the supporting roller.

[0007] Preferably, the adjusting part includes a motor, a driving sleeve, a driving rod, a limiting rod, an active bevel gear and a driven bevel gear, the motor is mounted on the top of the frame, the active bevel gear is mounted on the output end of the motor, the driving sleeve is arranged vertically and rotates with the frame, the driven bevel gear is sleeved on the driving sleeve, the active bevel gear and the driven bevel gear are meshed with each other, the driving rod is passed through the bottom of the driving sleeve and threadedly engaged, the bottom of the driving rod is fixedly connected to the mounting plate, the limiting rod is located between the mounting plate and the frame support, a plurality of limiting rods are provided, the bottoms of the plurality of limiting rods are fixedly connected to the mounting plate, and the other end of the limiting rod passes through the frame and slides in engagement.

[0008] Preferably, the water storage part includes a water storage tank and a water pump, the water storage tank and the frame are fixedly connected, the water pump is installed inside the water storage tank, and the output end of the water pump and the water pipe are connected to each other.

[0009] Preferably, an air dryer is provided on one side of the adjusting portion, and the air dryer includes a plurality of fans, and a plurality of the fans are symmetrically arranged up and down, and the fan brackets symmetrically arranged up and down constitute an air duct through which the Songjin fabric passes.

[0010] Preferably, the height of the top connecting line of the two guide wheels on the vertical plane is not the same as the height of the through opening on the vertical plane.

[0011] Preferably, a telescopic rod is provided inside the buffer spring, and two ends of the telescopic rod are fixedly connected to the receiving plate and the mounting frame respectively.

[0012] Preferably, a controller is installed on the frame, and the pressure sensor, the water storage part and the regulating part are all electrically connected to the controller.

[0013] Compared with the prior art, the advantages of the present invention are:

[0014] 1. This solution uses an atomizing head to spray the water inside the water storage part into atomized form and onto the Songjin fabric. The adjusting part can drive the mounting plate to move, the mounting plate drives the mounting frame to move, and the mounting frame drives the hot pressing roller to move, thereby adjusting the up and down movement of the hot pressing roller, that is, adjusting the height of the hole, which is suitable for Songjin fabrics of different thicknesses. When the hot pressing roller contacts the Songjin fabric, the adjusting component continues to work, but after the hot pressing roller is limited by the supporting roller, the mounting plate will drive the receiving plate to move, and the buffer spring will be used for buffering. At the same time, real-time monitoring is performed through the pressure sensor. When the pressure sensor reaches the threshold, it will be fed back to the adjusting part, so that the adjusting part stops working. The pressure sensor can feed back the pressure on the Songjin fabric in real time to avoid damage to the Songjin fabric due to excessive pressure while ensuring the best anti-wrinkle effect. The Songjin fabric sprayed with water is hot-pressed and wrinkled by the supporting roller and the hot pressing roller to ensure the flatness of the Songjin fabric.

[0015] Second, the driving sleeve is driven to rotate through the cooperation of the motor, the active bevel gear and the driven bevel gear. The rotation of the driving sleeve will drive the driving rod with threaded matching to move, thereby driving the mounting plate to move. At the same time, the limit rod can prevent the mounting plate from moving, ensuring that the mounting plate can only move up and down.

[0016] 3. The water tank is used to store water for moistening Songjin fabrics, and the water pump can ensure the stability of the sprayed water mist.

[0017] 4. The air drying area is used to dry the Songjin fabric to avoid moisture. Multiple fans ensure the drying effect. At the same time, the fans can cool down the Songjin fabric after the wrinkles are removed by the hot pressing roller.

[0018] 5. The design of unequal heights of the guide wheel and the hole can ensure that the Songjin fabric is in a taut state, which is convenient for hot pressing to remove wrinkles. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model in a front view;

[0021] Figure 3 It is a front view structural schematic diagram of the support roller, hot pressing roller, mounting frame and mounting plate of the utility model;

[0022] Figure 4 It is a schematic diagram of the enlarged structure of A of the utility model;

[0023] Figure 5 It is a schematic diagram of the enlarged structure of B of the utility model;

[0024] Figure 6 It is a schematic diagram of the enlarged structure of C of the utility model.

[0025] Description of the numbers in the figure:

[0026] 1. Frame; 2. Guide wheel; 3. Water storage part; 4. Water pipe; 5. Atomizing head; 6. Adjusting part; 7. Mounting plate; 8. Mounting frame; 9. Buffer spring; 10. Adapter plate; 11. Pressure sensor; 12. Hot pressing roller; 13. Support roller; 14. Through-hole; 15. Motor; 16. Driving sleeve; 17. Driving rod; 18. Limiting rod; 19. Active bevel gear; 20. Driven bevel gear; 21. Water storage tank; 22. Water pump; 23. Air dryer; 24. Fan; 25. Air duct; 26. Telescopic rod; 27. Controller. DETAILED DESCRIPTION

[0027] Embodiment 1:

[0028] See also Figure 1-6 , an anti-wrinkle device for processing Songjin fabric, comprising a frame 1, a controller 27 is installed on the frame 1, guide wheels 2 are symmetrically arranged on the frame 1, the guide wheels 2 and the frame 1 are rotatably connected, a water storage part 3 is arranged between the two guide wheels 2, the water storage part 3 comprises a water storage tank 21 and a water pump 22, the water storage tank 21 is fixedly connected to the frame 1, a water inlet is opened on the top of the water storage tank, and a sealing cover is installed on the water inlet, the water pump 22 and the controller 27 are electrically connected, the start and stop of the water pump 22 is controlled by the controller 27, the water pump 22 is installed in the water storage tank 21, the output end of the water pump 22 passes through the water storage tank 21, the output end of the water pump 22 is connected to a water pipe 4, and the axial direction of the water pipe 4 is parallel to the axial direction of the guide wheel 2, a plurality of atomizing nozzles are installed at the bottom of the water pipe 4, water is stored through the water storage tank, the water inside the water storage tank is pumped out of the water storage tank by the water pump 22, and is transmitted to each atomizing nozzle through the water pipe 4, and the atomizing nozzle sprays the water mist evenly on the Songjin fabric.

[0029] One side of the water tank 21 is connected to an adjusting part 6, which includes a motor 15, a driving sleeve 16, a driving rod 17, a limiting rod 18, an active bevel gear 19 and a driven bevel gear 20. The motor 15 is installed on the top of the frame 1, and the motor 15 is electrically connected to the controller 27. The active bevel gear 19 is installed on the output end of the motor 15. The driving sleeve 16 is arranged vertically and rotates with the frame 1 through a bearing. The driven bevel gear 20 is sleeved on the driving sleeve 16, and the active bevel gear 19 and the driven bevel gear 20 are meshed with each other. The driving rod 17 is penetrated at the bottom of the driving sleeve 16 and threadedly engaged. The bottom of the driving rod 17 is fixedly connected to a mounting plate 7. The limiting rod 18 is located between the mounting plate 7 and the frame 1. A plurality of limiting rods 18 are provided. The bottoms of the plurality of limiting rods 18 are fixedly connected to the mounting plate 7. The other ends of the limiting rods 18 pass through the frame 1 and slide in engagement. The bottom of the mounting plate 7 is provided A mounting frame 8 is provided, and a buffer spring 9 is installed on the top of the mounting frame 8. One end of the buffer spring 9 is connected to a receiving plate 10. A telescopic rod 26 is arranged inside the buffer spring 9. The two ends of the telescopic rod 26 are fixedly connected to the receiving plate 10 and the mounting frame 8 respectively. The receiving plate 10 and the mounting plate 7 are slidably matched. A pressure sensor 11 is installed at the bottom of the mounting plate 7. The pressure sensor 11 and the top of the receiving plate 10 are in contact with each other. The bottom of the mounting frame 8 is rotatably connected to a hot pressing roller 12. A supporting roller 13 is arranged at the bottom of the hot pressing roller 12. The supporting roller 13 and the frame 1 are rotatably matched. A through hole 14 for Songjin fabric to pass through is formed between the hot pressing roller 12 and the supporting roller 13, and the height of the top connecting line of the two guide wheels 2 on the vertical plane is not the same as the height of the through hole 14 on the vertical plane. The unequal height design of the guide wheel 2 and the through hole 14 can ensure that the Songjin fabric is in a taut state, which is convenient for hot pressing and wrinkle removal.

[0030] The Song brocade fabric that passes through the atomizing nozzle will enter the hole 14, and the Song brocade fabric will be hot-pressed and flattened by the cooperation of the hot pressing roller 12 and the supporting roller 13. The adjusting part 6 can adjust the height of the hot pressing roller 12, thereby adjusting the height of the hole 14, which is suitable for Song brocade fabrics of different thicknesses. The pressure sensor 11 can monitor the pressure of the hot pressing roller 12 on the Song brocade fabric in real time to avoid exceeding the threshold value, thereby avoiding damage to the Song brocade fabric. The buffer spring 9 can ensure the buffer between the hot pressing roller 12 and the Song brocade fabric to avoid damage to the Song brocade fabric due to excessive pressure.

[0031] A wind dryer 23 is provided on one side of the adjusting part 6. The wind dryer 23 includes four fans 24. The fans 24 are arranged symmetrically up and down. The fans 24 brackets arranged symmetrically up and down constitute an air duct 25 through which the Song brocade fabric passes. A guide wheel is provided between the adjusting part 6 and the wind dryer 23. The guide wheel and the frame 1 rotate in coordination. The guide wheel and the guide wheel 2 have the same size and are at the same height as the guide wheel 2. The guide wheel is used to keep the Song brocade fabric inside the air duct 25 in a horizontal state, so as to facilitate the fans 24 to dry and cool the Song brocade fabric.

[0032] Working principle:

[0033] When in use, the Songjin fabric is first passed through the upper part of the guide wheel 2 near the water storage part 3, and then passed through the hole 14, the air duct 25 and another guide wheel 2 in sequence, and finally moved out of the frame 1. The Songjin fabric can be driven to move by an external traction device or winding device.

[0034] The controller 27 controls the motor 15 to start, and the motor 15 drives the active bevel gear 19 to rotate. The active bevel gear 19 will drive the meshing driven bevel gear 20 to rotate, thereby driving the driving sleeve 16 to rotate. The driving sleeve 16 and the driving rod 17 are threadedly matched, thereby driving the driving rod 17 to move. The driving rod 17 will drive the mounting plate 7 to move, and the mounting part drives the receiving plate 10, and the receiving plate 10 drives the mounting frame 8, that is, drives the hot pressing roller 12 to move until the hot pressing roller 12 acts on the Songjin fabric. At the same time, the pressure sensor 11 can monitor the pressure of the Songjin fabric in real time. When the pressure detected by the pressure sensor 11 reaches the threshold, the pressure sensor 11 will feedback to the controller 27, and the controller 27 will control the motor 15 to stop. The height of the hole 14 can be controlled by the adjustment member to adapt to Songjin fabrics of different thicknesses. At the same time, it can ensure that the pressure on Songjin fabrics of different thicknesses is within a suitable range, thereby ensuring the quality of the Songjin fabrics.

[0035] The water inside the water tank is extracted by the water pump 22, and the water is evenly sprayed on the Song Jin fabric through the water pipe 4 and the atomizing nozzle. The wet Song Jin fabric will move to the bottom of the hot pressing roller 12, and the heated hot pressing roller 12 will level the Song Jin fabric. The Song Jin fabric passing through the hole 14 will move to the inside of the air duct 25, and the Song Jin fabric will be air-dried and cooled by the fan 24, thereby completing the leveling operation.

Claims

1. An anti-wrinkle device for processing Songjin fabric, characterized in that: The invention comprises a frame (1), wherein guide wheels (2) are symmetrically arranged on the frame (1), wherein the guide wheels (2) and the frame (1) are rotatably connected, wherein a water storage part (3) is arranged between the two guide wheels (2), wherein the water storage part (3) and the frame (1) are fixedly connected, wherein the output end of the water storage part (3) is connected to a water pipe (4), wherein the bottom of the water pipe (4) is connected to an atomizing head (5), wherein one side of the water storage part (3) is connected to an adjusting part (6), wherein the bottom of the adjusting part (6) is connected to a mounting plate (7), wherein a mounting frame (8) is arranged at the bottom of the mounting plate (7), wherein a buffer is arranged at the top of the mounting frame (8). A spring (9), one end of the buffer spring (9) is connected to a receiving plate (10), the receiving plate (10) and the mounting plate (7) are slidably matched, a pressure sensor (11) is installed at the bottom of the mounting plate (7), the pressure sensor (11) and the top of the receiving plate (10) are in contact with each other, the bottom of the mounting frame (8) is rotatably connected to a hot pressing roller (12), the bottom of the hot pressing roller (12) is provided with a supporting roller (13), the supporting roller (13) and the frame (1) are rotatably matched, and a hole (14) for Songjin fabric to pass through is formed between the hot pressing roller (12) and the supporting roller (13).

2. The anti-wrinkle device for processing Songjin fabric according to claim 1, characterized in that: The adjusting portion (6) comprises a motor (15), a driving sleeve (16), a driving rod (17), a limiting rod (18), a driving bevel gear (19) and a driven bevel gear (20); the motor (15) is mounted on the top of the frame (1); the driving bevel gear (19) is mounted on the output end of the motor (15); the driving sleeve (16) is arranged vertically and rotatably cooperates with the frame (1); the driven bevel gear (20) is sleeved on the driving sleeve (16); and the driving bevel gear (19) is mounted on the output end of the motor (15). 19) and the driven bevel gear (20) are meshed with each other, the driving rod (17) is inserted into the bottom of the driving sleeve (16) and threadedly engaged, the bottom of the driving rod (17) is fixedly connected to the mounting plate (7), the limiting rod (18) is located between the mounting plate (7) and the frame (1), a plurality of limiting rods (18) are provided, the bottoms of the plurality of limiting rods (18) are fixedly connected to the mounting plate (7), and the other end of the limiting rod (18) passes through the frame (1) and is slidably engaged.

3. The anti-wrinkle device for processing Songjin fabric according to claim 1, characterized in that: The water storage part (3) comprises a water storage tank (21) and a water pump (22); the water storage tank (21) and the frame (1) are fixedly connected; the water pump (22) is installed inside the water storage tank (21); and the output end of the water pump (22) and the water pipe (4) are connected to each other.

4. The anti-wrinkle device for processing Songjin fabric according to claim 1, characterized in that: A wind pipe (23) is provided on one side of the adjusting portion (6), and the wind pipe (23) includes a plurality of fans (24). The fans (24) are symmetrically arranged in an upper and lower manner, and the fans (24) brackets symmetrically arranged in an upper and lower manner constitute an air duct (25) through which the Songjin fabric passes.

5. The anti-wrinkle device for processing Songjin fabric according to claim 1, characterized in that: The height of the connecting line of the tops of the two guide wheels (2) on the vertical plane is not the same as the height of the through opening (14) on the vertical plane.

6. The wrinkle-proof device for processing Songjin fabric according to claim 1, characterized in that: A telescopic rod (26) is arranged inside the buffer spring (9), and two ends of the telescopic rod (26) are respectively fixedly connected to the receiving plate (10) and the mounting frame (8).

7. The wrinkle-proof device for processing Songjin fabric according to claim 1, characterized in that: A controller (27) is installed on the frame (1), and the pressure sensor (11), the water storage part (3) and the regulating part (6) are all electrically connected to the controller (27).

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