Valve element structure for switching connection states of mold water ways and flow dividing control valve
By designing the valve core structure of the rotatable valve plate and the adjustment plate, combined with the water separation plate and the self-locking mechanism, the problems of water leakage, blockage, scalding and operation difficulties in the mold waterway connection method are solved, and efficient waterway switching and cleaning are achieved, improving safety and convenience.
Patent Information
- Application Number
- CN202421537913.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-02
AI Technical Summary
The existing mold waterway connection methods have problems such as one-way valves being easily stuck by impurities, causing water leakage, difficulty in checking water blockage, lack of self-locking mechanisms, and large size and difficult operation.
A valve core structure for switching the connection state of the mold waterway is designed, and a valve plate and an adjustment plate that can be rotated mutually. The switching between sewage discharge, pressure relief and water discharge state is achieved through the rotation of the valve plate and the adjustment plate, and a water separation plate and a self-locking mechanism are provided on the valve body to improve safety and operation convenience.
It realizes efficient switching and cleaning of mold waterways, prevents the residue of cooling water and causes mold rust, ensures the unblocking of each waterway, reduces the risk of scalding, and improves the safety and convenience of operation.
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Figure CN222864202U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of mold waterway control valves, and in particular to a valve core structure and a diversion control valve for switching the connection state of a mold waterway. Background Art
[0002] At present, in the injection molding or die-casting industry, mold cooling water channel quick connection is mainly divided into the following two types:
[0003] Ordinary quick connector docking method: first install the water collecting block on the mold, then connect the water collecting quick diversion hole to each group of water channels on the mold, and connect the input end of the water collecting block to a large-sized male connector; prepare a large pipe, connect one end to the injection molding machine, and install a large-sized female connector on the other end; dock the female connector on the pipe with the male connector on the mold to achieve the purpose of quick replacement;
[0004] One-way valve joint integrated docking method: first install a water collecting block with a one-way valve on the mold. The water collecting block is installed with a corresponding number of one-way valve male joints according to the number of water channel groups in the mold; prepare a corresponding number of diversion pipes, connect one end to the injection molding machine, and install a one-way valve female joint integrated block on the other end; dock the female joint water collecting block on the pipe with the male joint water collecting block on the mold to achieve the purpose of quick replacement;
[0005] Although the above solves the problem of fast docking, the following problems still exist:
[0006] 1. The one-way valve is often stuck by impurities, causing water leakage;
[0007] 2. When one of the water channels on the mold is blocked, it is very difficult to troubleshoot;
[0008] 3. There is no self-locking mechanism, and employees may be easily sprayed with coolant and scalded if they operate it incorrectly;
[0009] 4. It is large in size, not only has poor versatility, but is also very difficult to operate. Utility Model Content
[0010] The utility model aims to solve the above-mentioned problem and provide a valve core structure and a diversion control valve for switching the connection state of the mold water channel.
[0011] The technical solution of the present disclosure is achieved as follows:
[0012] In a first aspect, the present disclosure provides a valve core structure for switching the connection state of a mold water channel, wherein the switching mechanism comprises a valve plate and an adjusting plate that are rotatable with respect to each other.
[0013] The valve plate is provided with a first valve plate spacer, a plurality of second valve plate spacers and a plurality of first through holes, thereby forming a plurality of valve plate water channels; the plurality of first through holes are grouped in two, and are used to respectively connect the two ends of the mold water channel; the first valve plate spacer is extended along the vertical axis of the valve plate, so that the two first through holes in the same group are respectively located on both sides of the first valve plate spacer; the plurality of second valve plate spacers are staggeredly arranged on both sides of the first valve plate spacer, so that there is and only one second valve plate spacer between the four first through holes of two adjacent groups;
[0014] The adjustment plate is provided with a first adjustment strip, a plurality of second adjustment strips and a plurality of second through holes, thereby forming a plurality of adjustment plate water channels; the first adjustment strip is extended along the axis of the adjustment plate, the plurality of second through holes are grouped in two, and the two second through holes in the same group are respectively located on both sides of the first adjustment strip; the plurality of second adjustment strips are symmetrically distributed on both sides of the first adjustment strip;
[0015] The valve core structure is switched between the sewage discharge state, the pressure relief state and the water flow state through the mutual rotation of the valve plate and the regulating plate;
[0016] In the sewage discharge state, the first valve plate spacer is aligned with the first adjustment spacer, and a plurality of second valve plate spacers are aligned with one of the second adjustment spacers, and the two groups of second through holes are respectively connected to the ventilation channel and the sewage discharge channel, so that each mold water channel is sequentially connected in series between the ventilation channel and the sewage discharge channel by means of the valve core structure;
[0017] In the pressure relief state, one group of the second through holes is connected to the ventilation channel, and the adjustment plate closes the sewage discharge channel, so that each mold water channel is connected to the ventilation channel by means of the valve core structure;
[0018] When the water is flowing, the first valve plate spacer and the second adjustment spacer are aligned with each other, the adjustment plate closes the ventilation channel and the sewage channel, and the two groups of second through holes are connected to the water inlet channel and the water outlet channel respectively, so that each mold water channel is connected in parallel between the water inlet channel and the water outlet channel with the help of the valve core structure.
[0019] In a second aspect, the present disclosure further provides a flow diversion control valve, wherein the flow diversion control valve adopts the valve core structure for switching the mold water channel connection state as described above;
[0020] The ventilation channel, the water outlet channel, the air inlet channel and the sewage discharge channel are all provided on the valve body, a mold water collection module is installed below the valve body, and the mold water collection module is connected with the mold water channel;
[0021] The valve body also includes:
[0022] A water distribution plate is installed below the valve plate. A plurality of grooves are formed on the water distribution plate. The front end of each groove is provided with a third through hole connected to the water path of the mold water collection module, and the rear end of the groove corresponds to the first through hole.
[0023] The advantages or beneficial effects of the above technical solution include at least:
[0024] By switching multiple states through the regulating plate in the valve body and valve core structure, the residual water in the mold can be discharged, the cooling water can be prevented from remaining in the mold, causing the mold to rust, and the calcium carbonate, magnesium carbonate, iron oxide and other residues precipitated in the mold pipeline can be discharged; and through the control of the valve core structure, during the water and sewage process, the water cooling balance in the parallel water channel is converted to each water channel in the series water channel through the structure of high-pressure gas, so that both the cooling balance and each water channel can be dredged in place can be ensured; in the pressure relief state, the valve core opens the sewage discharge channel while closing the air inlet, and the pressure inside the valve core and the mold can be relieved, so that during the disassembly and assembly process, the valve body has no pressure release, the operation is safer, the structure is compact, the installation is convenient, and multiple modes can be switched, adapting to and switching working modes under different conditions, and the self-locking mechanism can prevent the switch rod from rotating when the valve body is in the non-water-off state, so that when the valve body is working, the switch rod will not be separated from the valve body and the mold water collection module due to accidental touch, resulting in danger. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The accompanying drawings illustrate exemplary embodiments of the present disclosure of embodiments of the utility model and, together with the description, are used to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure, and the accompanying drawings are included in and constitute a part of this specification.
[0026] Figure 1 A schematic diagram of a valve body according to an embodiment of the utility model is shown;
[0027] Figure 2 A schematic diagram showing the positions of the ventilation channel, the water outlet channel, the air inlet channel and the sewage discharge channel of an embodiment of the utility model is shown;
[0028] Figure 3 A schematic diagram showing the position of the rotating mechanism of an embodiment of the utility model is shown;
[0029] Figure 4 A schematic diagram showing a gear and a lead screw of an embodiment of the utility model is shown;
[0030] Figure 5 A schematic diagram showing a valve body in a water-off state according to an embodiment of the utility model is shown;
[0031] Figure 6A schematic diagram showing a valve body in a water-passing state according to an embodiment of the utility model;
[0032] Figure 7 A schematic diagram showing the position of the regulating disk in the water flow state of an embodiment of the utility model, wherein the lower picture is a cutaway view of the upper picture;
[0033] Figure 8 A schematic diagram showing a pressure relief state of an embodiment of the utility model is shown;
[0034] Fig. 9 A schematic diagram showing the position of the regulating disk in the pressure relief state of an embodiment of the utility model, wherein the lower picture is a cutaway view of the upper picture;
[0035] Fig.10 The figure shows the flow direction of gas in the pressure relief state of the embodiment of the utility model;
[0036] Fig.11 A schematic diagram showing a valve body in a sewage discharge state according to an embodiment of the utility model is shown;
[0037] Fig.12 A schematic diagram showing the position of the regulating disk in the sewage discharge state of an embodiment of the utility model, wherein the lower picture is a cutaway view of the upper picture;
[0038] Fig.13 The figure shows the flow direction of gas in the sewage discharge state of the embodiment of the utility model;
[0039] Fig.14 A schematic diagram of a valve plate according to an embodiment of the utility model is shown;
[0040] Fig.15 A schematic diagram showing an adjustment plate according to an embodiment of the utility model is shown;
[0041] Fig.16 The schematic diagram of the structure of the water distribution plate of the embodiment of the utility model is shown, wherein the black bold dotted lines represent the corresponding relationship between the various hole positions;
[0042] Fig.17 It shows a schematic diagram of the state of the self-locking mechanism when the valve body of the embodiment of the utility model is in the water-off state;
[0043] Fig.18 It shows a schematic diagram of the state of the self-locking mechanism when the valve body of the embodiment of the utility model is in a non-water-off state;
[0044] Figure numerals: 10, valve body; 11, ventilation channel; 12, water outlet channel; 13, air inlet channel; 14, sewage channel; 15, text mark; 16, switch rod; 161, annular cap; 20, mold water collection module; 31, valve plate; 311, first valve plate spacer; 312, second valve plate spacer; 314, first through hole; 315, valve plate vertical axis; 316, valve plate horizontal axis; 301, first valve plate water trough; 302, second valve plate water trough; 303, third valve plate water trough; 32, adjustment plate; 321, first adjusting spacer; 322, second adjusting spacer; 324, second through hole; 325, adjusting plate water channel; 326, adjusting plate axis; 33, blocking plate; 331, third through hole; 34, positioning plate; 341, positioning hole; 35, rotating rod; 40, rotating mechanism; 41, gear; 411, pointer; 42, screw rod; 421, handle; 50, water dividing plate; 51, groove; 511, fourth through hole; 61, first groove; 62, second groove; 63, third groove; 64, limiting ball; DETAILED DESCRIPTION
[0045] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments described herein, which are instead provided for a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.
[0046] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in the present disclosure may be combined with each other. The present disclosure will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0047] It should be understood that the term "including" and its variations used in this document are open inclusions, that is, "including but not limited to". The term "based on" means "based at least in part on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one other embodiment"; the term "some embodiments" means "at least some embodiments". Relevant definitions of other terms will be given in the description below. It should be noted that the concepts of "first", "second", etc. mentioned in this disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.
[0048] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".
[0049] The names of the messages or information exchanged between multiple devices in the embodiments of the present disclosure are only used for illustrative purposes and are not used to limit the scope of these messages or information.
[0050] A valve core structure for switching the connection state of a mold water channel, wherein the switching mechanism is used to switch the working mode of the valve body 10, and the valve body 10 has four working modes, namely, a water flow mode, a water shut-off mode, a sewage discharge mode and a pressure relief mode; and the valve body 10 is provided with an air venting channel 11, a water outlet channel 12, an air inlet channel 13 and a sewage discharge channel 14, and a mold water collecting module 20 is installed below the valve body 10, such as Figure 1 As shown, two inlets of the air intake channel 13 and the sewage discharge channel 14 are symmetrically opened front and back with the center of the valve body 10 as the axis of symmetry, the outlet of the air intake channel 13 and the sewage discharge channel 14 are both opened on the front surface of the valve body 10, and two ventilation channels 11 and water outlet channels 12 are symmetrically opened left and right with the center of the valve body 10 as the axis of symmetry.
[0051] In the above structure, in water flow mode, please combine Figure 6 and Figure 7 For reference, the bold dotted lines and arrows in the figure are the inlet and outlet directions of water flow. Water flows through the vent channel 11 of the valve body 10, enters the mold water collection module 20 through the switching mechanism, and then flows out from the water outlet channel 12 through the switching mechanism;
[0052] In pressure relief mode, please combine Figure 8 and Fig. 9 For reference, the bold dashed lines and arrows are the inlet and outlet directions of the water flow, and the gas inside the mold will be discharged from the air inlet channel 13 of the valve body 10 through the switching mechanism, such as Fig.10 shown.
[0053] In sewage mode, please combine Fig.11 and Fig.12 For reference, the bold dotted line and arrow are the inlet and outlet directions of water flow, which are used to clean the calcium carbonate, magnesium carbonate, iron oxide and other residues inside the mold and switching mechanism, such as Fig.13 As shown, the high-pressure gas is discharged into the air inlet channel 13, and the gas is ejected from the exhaust channel 14 after passing through the switching mechanism and the mold to discharge the waste.
[0054] In water off mode, refer to Figure 5 , the ventilation channel 11 and the water outlet channel 12 of the valve body 10 are both blocked.
[0055] Based on the above structure, the switching mechanism includes a valve plate 31 and an adjusting plate 32 which are rotatable with respect to each other.
[0056] The valve plate 31 is provided with a first valve plate spacer 311, a plurality of second valve plate spacers 312 and a plurality of first through holes 314, thereby forming a plurality of valve plate water channels; the plurality of first through holes 314 are grouped in two, and are used to respectively connect the two ends of the mold water channel; the first valve plate spacer 311 is extended along the vertical axis 315 of the valve plate, so that the two first through holes 314 of the same group are respectively located on both sides of the first valve plate spacer 311; the plurality of second valve plate spacers 312 are staggeredly arranged on both sides of the first valve plate spacer 311, so that there is only one second valve plate spacer 312 between the four first through holes 314 of two adjacent groups;
[0057] The adjustment plate 32 is provided with a first adjustment spacer 321, a plurality of second adjustment spacers 322 and a plurality of second through holes 324, thereby forming a plurality of adjustment plate water channels 325; the first adjustment spacer 321 is extended along the axis 326 of the adjustment plate, the plurality of second through holes 324 are grouped in two, and the two second through holes 324 in the same group are respectively located on both sides of the first adjustment spacer 321; the plurality of second adjustment spacers 322 are symmetrically distributed on both sides of the first adjustment spacer 321;
[0058] The valve core structure is switched between the sewage discharge state, the pressure relief state and the water flow state by the mutual rotation of the valve plate 31 and the regulating plate 32;
[0059] In the sewage discharge mode, the first valve plate spacer 311 is aligned with the first adjustment spacer 321, and the plurality of second valve plate spacers 312 are aligned with a second adjustment spacer 322, and the two groups of second through holes 324 are respectively connected to the ventilation channel 13 and the sewage discharge channel 14, so that each mold water channel is sequentially connected in series between the ventilation channel 13 and the sewage discharge channel 14 by means of the valve core structure;
[0060] In the pressure relief mode, one group of the second through holes 324 is connected to the ventilation channel 13, and the adjustment plate 32 closes the drainage channel 14, so that each mold water channel is connected to the ventilation channel 13 by means of the valve core structure;
[0061] In the water flow mode, the first valve plate spacer 311 and the second regulating spacer 322 are aligned with each other, the regulating plate 32 closes the ventilation channel 13 and the sewage channel 14, and the two groups of second through holes 324 are connected to the water inlet channel 11 and the water outlet channel 12 respectively, so that each mold water channel is connected in parallel between the water inlet channel 11 and the water outlet channel 12 by means of the valve core structure;
[0062] Based on the above structure, Fig.14As shown, the valve plate water channel includes a first valve plate water channel 301, a second valve plate water channel 302 and a third valve plate water channel 30303; wherein, the third valve plate water channel 30303 is distributed on one side of the vertical axis 315 of the valve plate, and the first valve plate water channel 301 and the second valve plate water channel 302 are distributed on the other side of the vertical axis 315 of the valve plate; there are two third valve plate water channels distributed on both sides of the transverse axis 316 of the valve plate, and there are two first valve plate water channels distributed on both sides of the transverse axis 316 of the valve plate, and they are located on both sides of the second valve plate water channel 302; wherein, the third valve plate water channel 303 has two first through holes 314; the second valve plate water channel 302 has two first through holes 314; the first valve plate water channel 301 has one first through hole 314.
[0063] In the above structure, when the positions of the regulating spacer and the valve plate spacer correspond to each other, the valve plate water channels on both sides are isolated from each other, and the airflow or water flow cannot pass through the gap between the valve plate spacer and the regulating spacer. When the positions of the regulating spacer and the valve plate spacer are misaligned, the valve plate water channels on both sides are connected to each other, and the airflow or water flow can flow through the gap between the valve plate spacer and the regulating spacer.
[0064] The valve core structure further includes: a blocking plate 33, which is installed between the regulating plate 32 and the valve body 10, and the blocking plate 33 and the portions corresponding to the ventilation channel 11, the water outlet channel 12, the air inlet channel 13 and the sewage discharge channel 14 are penetrated by third through holes 331, so that the third through holes 331 are connected to the grooves at the corresponding positions;
[0065] By rotating the adjusting plate 32, the working mode of the valve body 10 can be switched:
[0066] Based on the above structure, 1. In the water flow mode, one of the second through holes 324 is connected to the ventilation channel 11, and the other second through hole 324 is connected to the water outlet channel 12. Please refer to Figure 6 2. In the pressure relief mode, only one of the second through holes 324 is connected to the air inlet passage 13. Please refer to Figure 8 3. In the sewage discharge mode, one of the second through holes 324 is connected to the air inlet passage 13, and the other second through hole 324 is connected to the sewage discharge passage 14. Please refer to Fig.11 The middle dotted line enlarges the part; 4. In the water-off mode, the second through hole 324 is blocked by the blocking plate 33, please refer to Figure 5 The middle dotted line enlarged part, it should be noted that the position of the second through hole 324 corresponds to the position of the first adjustment spacer 321;
[0067] The valve core structure further includes:
[0068] A blocking plate 33 is provided so that the valve core structure also has a water-off state. The blocking plate 33 is fixed to the valve body 10. A third through hole 331 is formed on the blocking plate 33 so that when the valve core structure is in the water-off state, the second through hole 324 is blocked by the blocking plate 33.
[0069] The positioning plate 34 is installed between the adjusting plate 32 and the blocking plate 33. The positioning plate 34 is fixed to the adjusting plate 32 so that the positioning plate 34 rotates with the rotation of the adjusting plate 32. A positioning hole 341 is provided on the positioning plate 34 to facilitate knowing the rotation position of the adjusting plate 32.
[0070] The valve core structure further includes:
[0071] The rotating rod 35 passes through the valve body 10, the sealing plate 33, the positioning plate 34 and the adjusting plate 32 from top to bottom in sequence and is rotatably connected to the valve plate 31. The rotating rod 35 is connected to the adjusting plate 32 with a latch. The rotating rod 35 is rotatably connected to the valve body 10, the sealing plate 33 and the positioning plate 34. When the user needs to switch the working mode of the valve body 10 through the switching mechanism, he only needs to rotate the rotating rod 35. At this time, the rotating rod 35 will drive the adjusting plate 32 to rotate, thereby switching the working state.
[0072] The switching mechanism further includes: a rotating mechanism 40, which is used to rotate the rotating rod 35; specifically, the rotating mechanism 40 includes a gear 41 installed on the top of the rotating rod 35 and a screw rod 42 rotatably installed on the valve body 10, wherein the screw rod 42 is placed horizontally, the screw rod 42 is meshed with the gear 41, and the screw rod 42 is rotatably connected to the valve body 10; in addition, a handle 421 is also installed at the end of the screw rod 42, which can facilitate the user to rotate the screw rod 42. When the user needs to switch the working mode of the valve body 10, he only needs to shake the handle 421 to rotate the screw rod 42, thereby rotating the gear 41, which is convenient for the user to rotate the rotating rod 35.
[0073] Based on the above structure, a pointer 411 is also installed on the surface of the gear 41. The direction of the pointer 411 changes with the change of the gear 41. An arc groove is opened on the valve body 10, and the pointer 411 moves in the arc groove. There are also text labels 15 corresponding to the four working modes of the valve body 10 near the arc groove, which can help users know the working mode of the valve body 10 at this time.
[0074] The utility model also discloses a flow diversion control valve, comprising a valve body 10, the valve body 10 adopts the valve core structure for switching the mold water channel connection state;
[0075] The valve body 10 also includes:
[0076] The water distribution plate 50 is installed below the valve plate 31. A plurality of grooves 51 are formed on the water distribution plate 50. The number of the grooves 51 is the same as the number of the first through holes 314. The front end of each groove 51 is formed with a fourth through hole 511 connected to the water path of the mold water collection module 20. The rear end of the groove 51 corresponds to the first through hole 314.
[0077] The switch rod 16 is rotatably connected to the mold water collection module 20 after passing through the valve body 10 and the rotating rod 35, so as to enable the valve body 10 and the mold water collection module 20 to be quickly connected; further, the portion of the switch rod 16 extending from the rotating rod 35 also has an annular clamping cap 161, which is rotatably connected to the water distribution plate 50;
[0078] In addition, the annular cap 161 is provided with a self-locking mechanism for preventing the switch rod 16 from rotating when the valve body 10 is in the water flow mode, sewage discharge mode or pressure relief mode, and allowing the switch rod 16 to rotate when the valve body 10 is in the water shut-off mode.
[0079] Based on the above structure, the self-locking mechanism includes:
[0080] A first groove 61 is formed at the end of the rotating rod 35, a second groove 62 is formed at the upper surface of the annular clamping cap 161, and a third groove 63 is formed on the water dividing plate 50. The second groove 62 and the third groove 63 form a complete receiving groove.
[0081] The limiting ball 64 is placed in the receiving groove;
[0082] like Fig.17 As shown, when the valve body 10 is in the water flow mode, sewage discharge mode or pressure relief mode, the position of the first groove 61 is misaligned with the receiving groove. At this time, the limiting ball 64 is pressed by the end of the rotating rod 35 and cannot move up and down, thereby limiting the receiving groove from splitting. At this time, when the user rotates the switch rod 16, the switch rod 16 will drive the annular clamping cap 161 to rotate, and the position of the second groove 62 will also change. However, since the limiting ball 64 cannot move, the position of the second groove 62 is kept in place by the limiting ball 64, and the limiting ball 64 will conflict with the inner wall of the second groove 62, thereby causing the annular clamping cap 161 to be unable to rotate. Similarly, the switch rod 16 will be unable to rotate due to the existence of the limiting ball 64;
[0083] like Fig.18As shown, when the valve body 10 is in the water-off mode, the first groove 61 corresponds to the accommodating groove, so that the limiting ball 64 has space to move up and down. When the user rotates the switch rod 16, the switch rod 16 will drive the annular clamping cap 161 to rotate. When the annular clamping cap 161 rotates, the position of the second groove 62 will also change. As the annular clamping cap 161 rotates, the limiting ball 64 will be pushed upward by the inner wall of the second groove 62. When the limiting ball 64 is pushed into the first groove 61, the annular clamping cap 161 is no longer restricted by the limiting ball 64, and the user can smoothly rotate the switch rod 16 to avoid the switch rod 16 being accidentally touched and rotated in the non-water-off mode.
[0084] The detailed description of the states in each working mode based on the above structure is as follows:
[0085] 1. In the water flow mode, one of the second through holes 324 is connected to the ventilation channel 11, and the other second through hole 324 is connected to the water outlet channel 12, and two of the third adjustment spacers 323 overlap with the first valve plate spacers 311, so that the third valve plate water channel 303 is isolated from the first valve plate water channel 301 and the second valve plate water channel 302, as shown in FIG. Figure 6 and Figure 7 As shown, water flows through the ventilation channel 11 of the valve body 10 and then enters the valve plate water groove through the second through hole 324. The water cannot enter the first valve plate water groove 301 and the second valve plate water groove 302 through the third valve plate water groove 303, and can only enter the mold water collection module 20 through the first through hole 314, enter the water path in the mold, and then return to the mold water collection module 20 and flow from the first through hole 314 of the first valve plate water groove 301 and the second valve plate water groove 302 to the first valve plate water groove 301 and the second valve plate water groove 302, and then flow out from the water outlet channel 12 of the valve body 10;
[0086] 2. In the pressure relief mode, one of the second through holes 324 is connected to the air inlet channel 13, and the other second through hole 324 is blocked, and one of the third regulating spacers 323 overlaps with the third valve plate spacer 313, so that the third valve plate water groove 303, the second valve plate water groove 302 and the first valve plate water groove 301 are connected to each other, and the third valve plate water grooves 303 are isolated, so that the water path of the mold and the circuit inside the switching mechanism are connected in series, and the first valve plate water groove 301, the second valve plate water groove 302 and the third valve plate water groove 303 are connected in series, so that the gas in the mold can directly pass through the first valve plate water groove 301, the second valve plate water groove 302 and the third valve plate water groove 303 and finally be discharged from the second through hole 324, and then discharged through the air inlet channel 13, so as to achieve the purpose of pressure relief;
[0087] 3. In the sewage discharge mode, refer to Fig.13, one of the second through holes 324 is connected to the air inlet channel 13, the other second through hole 324 is connected to the sewage channel 14, the second regulating spacer 322 overlaps with the third valve plate spacer 313, two of the third regulating spacers 323 overlap with the second valve plate spacer 312, and the first regulating spacer 321 overlaps with the first valve plate spacer 311, so that the first valve plate water groove 301, the second valve plate water groove 302 and the third valve plate water groove 303 are isolated from each other. At this time, high-pressure gas is introduced into the air inlet channel 13, and the high-pressure gas enters the upper part through the second through hole 324 After passing through the first through hole 314 in the first valve plate water groove 301, it passes through the mold circuit, enters from the first first through hole 314 in the third valve plate water groove 303 and the second valve plate water groove 302, and then returns to the mold circuit from the other first through hole 314, until it passes through the third valve plate water groove 303 and the second valve plate water groove 302, and finally is discharged from the first through hole 314 in the lower first valve plate water groove 301, and is discharged from the sewage channel 14 through the second through hole 324, so as to achieve the purpose of thoroughly cleaning all valve plate water grooves.
[0088] The above-mentioned sewage discharge mode and pressure relief mode are the switching of the connectivity relationship between the valve plate water groove and the mold water channel between series and parallel. In the series mode, the gas can release pressure smoothly. In the parallel mode, the high-pressure gas can flow fully to each valve plate water groove, so as to clean the valve plate water groove more thoroughly. It can be suitable for different working modes.
[0089] 4. In the water shut-off mode, the air passage 11, the water outlet passage 12, the air inlet passage 13 and the sewage discharge passage 14 of the valve body 10 are all blocked.
[0090] In the description of the present disclosure, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present disclosure.
[0091] Those skilled in the art should understand that the above embodiments are only for the purpose of clearly illustrating the present disclosure, and are not intended to limit the scope of the present disclosure. For those skilled in the art, other changes or modifications may be made based on the above disclosure, and these changes or modifications are still within the scope of the present disclosure.
Claims
1. A valve core structure for switching the connection state of a mold water channel, comprising a valve plate (31) and an adjusting plate (32) rotatable with respect to each other, characterized in that: The valve plate (31) is provided with a first valve plate spacer (311), a plurality of second valve plate spacers (312) and a plurality of first through holes (314), thereby forming a plurality of valve plate water channels; the plurality of first through holes (314) are grouped in two, and are used to respectively connect the two ends of the mold water channel; the first valve plate spacer (311) is extended along the vertical axis (315) of the valve plate, so that the two first through holes (314) of the same group are respectively located on both sides of the first valve plate spacer (311); the plurality of second valve plate spacers (312) are staggeredly arranged on both sides of the first valve plate spacer (311), so that there is only one second valve plate spacer (312) between the four first through holes (314) of two adjacent groups; The adjustment plate (32) is provided with a first adjustment spacer (321), a plurality of second adjustment spacers (322) and a plurality of second through holes (324), thereby forming a plurality of adjustment plate water troughs (325); the first adjustment spacer (321) is extended along the axis (326) of the adjustment plate, the plurality of second through holes (324) are grouped in two, and the two second through holes (324) in the same group are respectively located on both sides of the first adjustment spacer (321); the plurality of second adjustment spacers (322) are symmetrically distributed on both sides of the first adjustment spacer (321); The valve core structure is switched between a sewage discharge state, a pressure relief state and a water flow state by the mutual rotation of the valve plate (31) and the regulating plate (32); In the sewage discharge state, the first valve plate spacer (311) is aligned with the first adjustment spacer (321), and a plurality of second valve plate spacers (312) are aligned with one of the second adjustment spacers (322), and the two groups of second through holes (324) are respectively connected to the ventilation channel and the sewage discharge channel, so that each mold water channel is sequentially connected in series between the ventilation channel and the sewage discharge channel by means of the valve core structure; In the pressure relief state, one group of the second through holes (324) is connected to the ventilation channel, and the adjustment plate (32) closes the sewage discharge channel, thereby making each mold water channel connected to the ventilation channel by means of the valve core structure; In the water flow state, the first valve plate spacer (311) and the second adjustment spacer (322) are aligned with each other, the adjustment plate (32) closes the ventilation channel and the sewage discharge channel, and the two groups of second through holes (324) are connected to the water inlet channel and the water outlet channel respectively, so that each mold water channel is connected in parallel between the water inlet channel and the water outlet channel by means of the valve core structure.
2. The valve core structure for switching the mold water channel connection state according to claim 1, characterized in that: The valve plate water channel comprises a first valve plate water channel (301), a second valve plate water channel (302) and a third valve plate water channel (303); The third valve plate water groove (303) is distributed on one side of the vertical axis (315) of the valve plate, and the first valve plate water groove (301) and the second valve plate water groove (302) are distributed on the other side of the vertical axis (315) of the valve plate; The third valve plate water passage grooves (303) are provided with two grooves on both sides of the transverse axis (316) of the valve plate, and the first valve plate water passage grooves (301) are provided with two grooves on both sides of the transverse axis (316) of the valve plate, and are located on both sides of the second valve plate water passage groove (302); The third valve plate water channel (303) has two of the first through holes (314); the second valve plate water channel (302) has two of the first through holes (314); and the first valve plate water channel (301) has one of the first through holes (314).
3. The valve core structure for switching the mold water channel connection state according to claim 2, characterized in that: The valve core structure further comprises: The positioning plate (34) is fixedly mounted on the adjusting plate (32) so that the positioning plate (34) rotates along with the rotation of the adjusting plate (32). A positioning hole (341) is provided on the positioning plate (34).
4. A flow diversion control valve, comprising a valve body (10), characterized in that: The valve body (10) adopts a valve core structure for switching the mold water channel connection state according to any one of claims 1 to 3; The ventilation channel (11), the water outlet channel (12), the air inlet channel (13) and the sewage discharge channel (14) are all provided on the valve body (10); a mold water collection module (20) is installed below the valve body (10); and the mold water collection module (20) is in communication with the mold water channel; The valve body (10) further comprises: A water distribution plate (50) is installed below the valve plate (31), and a plurality of grooves (51) are provided on the water distribution plate (50), and a fourth through hole (511) connected to the water path of the mold water collection module (20) is provided at the front end of each groove (51), and a rear end of each groove (51) corresponds to the first through hole (314); The valve core structure further comprises: A blocking plate (33) is provided so that the valve core structure also has a water-off state. The blocking plate (33) is fixed to the valve body (10). A third through hole (331) is formed on the blocking plate (33) so that when the valve core structure is in the water-off state, the second through hole (324) is blocked by the blocking plate (33).
5. The flow divider control valve according to claim 4, characterized in that: The valve core structure further comprises: A rotating rod (35), wherein the rotating rod (35) sequentially penetrates the valve body (10), the blocking plate (33), the positioning plate (34) and the adjusting plate (32) from top to bottom and is rotatably connected to the valve plate (31); the rotating rod (35) is connected to the adjusting plate (32) by a latch; and the rotating rod (35) is rotatably connected to the valve body (10), the blocking plate (33) and the positioning plate (34).