Material loosening device of sintering machine
By setting air permeability holes on the surface of the loose rod of the sintering machine loosening device, setting buffers on one end of the loose rod, and using the driving components and cleaning plate to clean the materials, the problems of difficulty in controlling breathability, easy bending of the loose rod and material adhesion in the prior art are solved, and better breathability control and loosening effect are achieved.
Patent Information
- Application Number
- CN202421525547.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-01
AI Technical Summary
During the use of the existing sintering machine loosening device, the breathability of air is difficult to control, and the movement of the material causes the loosening rod to bend due to impact, and the material is easily adhered to the surface of the loosening rod, affecting the loosening effect.
A sintering machine loosening device is designed, including a support plate, loosening rod, buffer member, fixing cylinder, drive assembly and cleaning plate. By setting air permeability holes on the surface of the loose material rod, steam is used to improve air permeability; a buffer member is provided at one end of the loose material rod to buffer impact force with a spring; a cleaning plate and driving components are provided to clean the material on the surface of the loose material rod.
It effectively improves the breathability of the material layer, avoids bending of the loose material rod due to impact force, ensures the long-term use of the device, and cleans up the materials on the surface of the loose material rod in a timely manner, improving the loose material effect.
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Figure CN222865568U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of sintering machines, in particular to a material loosening device for a sintering machine. Background Art
[0002] Sintering is a traditional process that converts powdered materials into dense bodies. People have long used this process to produce ceramics, powder metallurgy, refractory materials, ultra-high temperature materials, etc. The sintering machine is the main equipment in the exhaust sintering process. It can sinter concentrate powder and rich ore powder of different compositions and particle sizes into blocks, and partially eliminate harmful substances such as sulfur and phosphorus contained in the ore. Most sintering machines are equipped with loosening devices, especially when the raw material fraction is high and the sintering air permeability is poor, so loosening devices are indispensable. Loosening devices can effectively improve the air permeability of the original material layer of the mixed material.
[0003] In a Chinese patent, a loosening device on a sintering machine is disclosed, and its patent number is CN208419598U. In the loosening device on a sintering machine in the patent, it includes: a base plate; a plurality of loosening rods, and a plurality of the loosening rods are arranged on the base plate; and a connecting piece, wherein the base plate is provided with at least one slide groove, and at least one of the loosening rods slides in the slide groove and is fixed to the base plate through the connecting piece. According to the loosening device on a sintering machine provided by the utility model, at least one slide groove is provided on the base plate, and at least one loosening rod slides in the slide groove and is fixed to the base plate through the connecting piece, so that the spacing between the loosening rods is adjustable, which can better adapt to the changes in the permeability distribution of the cross section of the sintering material caused by different sintering raw materials and different production conditions.
[0004] The above-mentioned published patents have the following disadvantages:
[0005] (1) In the prior art, during the use of the loosening device, since it is fixed in most cases, it is necessary to drive the sintering machine to drive the material to move and cooperate with the loosening device to perform the loosening operation, which makes it impossible to control the air permeability of the material, affecting the air permeability effect.
[0006] (2) In the prior art, when the loosening device is used, the movement of the material will cause a certain impact force to the loosening rod. If used for a long time, the loosening rod will be bent by the impact force, affecting the normal use of the subsequent loosening device.
[0007] (3) In the prior art, when the material passes through the surface of the loosening rod, some of the material will adhere to the surface of the loosening rod, hindering the loosening process of the loosening rod, causing uneven distribution of the material and affecting the loosening effect of the device. Utility Model Content
[0008] The technical problem to be solved by the utility model is to overcome the above technical defects and provide a material loosening device for a sintering machine.
[0009] In order to solve the above problems, the utility model proposes the following technical solutions:
[0010] A sintering machine loosening device comprises: a support plate, a surface of which is provided with a plurality of circular holes;
[0011] A loosening rod, the loosening rod is located inside a circular hole opened on the surface of the support plate, and a vent hole is opened on the surface of the loosening rod;
[0012] A buffer member, the buffer member being located at one end of the loosening rod;
[0013] A fixed cylinder, the fixed cylinder is fixedly connected to the inner side of the buffer, and a steam pipe is installed at one end of the fixed cylinder;
[0014] A fixing plate, the fixing plate being fixedly connected to the upper end of the supporting plate;
[0015] A driving assembly, the driving assembly is mounted on the surface of the fixed plate, the driving assembly includes a driving motor, a turntable 1 is mounted on the output end of the driving motor, a turntable 2 is arranged on one side of the turntable 1, driving rods are mounted on the upper ends of the turntable 1 and the turntable 2, special-shaped tooth blocks are mounted on the upper ends of the two driving rods, and a worm is arranged between the two special-shaped tooth blocks;
[0016] A cleaning plate is fixedly connected to one end of the worm, and a cleaning ring is installed on the surface of the cleaning plate, and there are multiple cleaning rings.
[0017] Furthermore, a sliding groove is provided on the surface of the support plate, the buffer component is slidably connected to the inner side of the sliding groove, a spring is installed on the inner side of the sliding groove, and the other end of the spring is connected to the buffer component.
[0018] Furthermore, a limiting hole is provided at one end of the material loosening rod, and an insertion hole is provided on the surface of the fixing cylinder, and the insertion hole corresponds to the limiting hole.
[0019] Furthermore, a plug rod is inserted into the inner side of the plug hole, and the plug rod passes through the fixing tube and the loosening rod. Fixing nuts are installed at the upper and lower ends of the surface of the plug rod, and the two fixing nuts are respectively located at the upper and lower ends of the fixing tube.
[0020] Furthermore, the driving motor is fixedly connected to the bottom surface of the fixed plate, a belt is installed between the turntable one and the turntable two, the driving rod is rotatably connected to the inner side of the fixed plate, a limiting block is fixedly connected to the surface of the fixed plate, and the worm is slidably connected to the inner side of the limiting block.
[0021] Furthermore, the plurality of cleaning rings correspond one to one with the material loosening rod, and the surfaces on both sides of the cleaning ring are slope structures, which fit on the surfaces of the material loosening rod.
[0022] Compared with the prior art, the beneficial effects achieved by this new method are:
[0023] (1) The utility model provides air holes on the surface of the loosening rod. The air holes enable the steam pipe connected to one end of the fixed cylinder to cooperate with the air holes so that steam can be ejected through the air holes, thereby utilizing the steam to improve the air permeability of the material layer, thereby making the device more effective in loosening the material.
[0024] (2) The utility model provides a buffer component at one end of the material loosening rod. With the cooperation of the surface spring, the buffer component can squeeze the material loosening rod in the process of material layer movement, and the squeezing of the material loosening rod is buffered by the spring, thereby avoiding deformation of the material loosening rod caused by the impact force of the material movement. At the same time, the material loosening rod can be disassembled and replaced after being used for a period of time through the cooperation of the insertion rod and the fixing nut, thereby ensuring the material loosening effect of the device.
[0025] (3) The utility model is provided with a cleaning plate, and utilizes the driving motor of the driving assembly to drive the turntable to rotate, so that the driving rod on the surface of the turntable can drive the special-shaped tooth block to rotate, and the special-shaped tooth block enables the worm to move back and forth, thereby driving the cleaning ring on the surface of the cleaning plate to move back and forth on the surface of the loosening rod, thereby cleaning the surface of the loosening rod and preventing residual material from affecting the loosening effect of the loosening rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 The utility model is a stereoscopic diagram of a material loosening device for a sintering machine.
[0027] Figure 2 The utility model is a back stereoscopic view of a material loosening device for a sintering machine.
[0028] Figure 3 The utility model is a partial structural schematic diagram of a sintering machine loosening device.
[0029] Figure 4 The utility model is a schematic diagram of a loosening rod separation structure of a loosening device for a sintering machine.
[0030] Figure 5 The utility model discloses a driving component structure diagram of a material loosening device for a sintering machine.
[0031] As shown in the figure: 1. Support plate; 2. Loosening rod; 3. Buffer; 4. Fixed cylinder; 5. Fixed plate; 6. Drive assembly; 7. Cleaning plate; 201. Air vent; 202. Limit hole; 301. Slide groove; 302. Spring; 401. Plug hole; 402. Plug rod; 403. Fixing nut; 404. Steam pipe; 601. Drive motor; 602. Turntable 1; 603. Turntable 2; 604. Belt; 605. Drive rod; 606. Special-shaped tooth block; 607. Worm; 608. Limit block; 701. Cleaning ring. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0033] like Figures 1 to 5 As shown, a sintering machine loosening device includes a support plate 1, a circular hole is arranged on the surface of the support plate 1 for connecting the loosening rod 2, a plurality of air holes 201 are arranged on the surface of the loosening rod 2 for facilitating the outflow of steam, a buffer member 3 located at one end of the loosening rod 2 buffers the impact on the loosening rod 2, a fixed cylinder 4 fixed on the inner side of the buffer member 3 fixes the loosening rod 2, and a steam pipe 404 is connected to one end of the fixed cylinder 4 to transport steam to the air hole 201, a fixed plate 5 fixed on the upper end of the support plate 1 is used to connect the driving component 6, and the driving component 6 is provided with a driving motor 601, and the driving motor 601 drives the turntable 1 602 to rotate, so that the turntable 1 602 and the turntable 2 603 on one side thereof can drive the special-shaped tooth block 606 to rotate through the driving rod 605, so that the worm 607 between the two special-shaped tooth blocks 606 can drive the cleaning plate 7 arranged at one end to move back and forth, and the surface of the loosening rod 2 is cleaned by using the plurality of cleaning rings 701 on the surface of the cleaning plate 7.
[0034] A slide groove 301 is arranged on the surface of the support plate 1 , and the buffer member 3 slides inside the slide groove 301 , and a spring 302 connected to the buffer member 3 is arranged inside the slide groove 301 .
[0035] Through the above technical solution, under the elastic force of the spring 302, the buffer member 3 can drive the loosening rod 2 to slide inside the slide groove 301, thereby reducing the impact on the loosening rod 2 and extending the service life of the loosening rod 2.
[0036] A limiting hole 202 is provided at one end of the loosening rod 2 and corresponds to a plug hole 401 provided on the surface of the fixing tube 4 .
[0037] Through the above technical solution, through the correspondence between the limiting hole 202 and the insertion hole 401, the loosening rod 2 can be limited according to the two when connected, which facilitates the disassembly and assembly of the loosening rod 2.
[0038] An insertion rod 402 penetrating the fixing tube 4 and the loosening rod 2 is disposed inside the insertion hole 401 , and fixing nuts 403 located at the upper and lower ends of the fixing tube 4 are disposed at the upper and lower ends of the insertion rod 402 .
[0039] Through the above technical solution, the insertion rod 402 is limited by the fixing nut 403, so that the insertion rod 402 can be connected to the fixing tube 4 and the loosening rod 2, making the subsequent replacement of the loosening rod 2 more convenient.
[0040] The driving motor 601 fixedly connected to the bottom surface of the fixed plate 5 drives the turntable 1 602 to rotate. When the turntable 1 602 rotates, the turntable 2 603 can be driven to rotate through the belt 604, thereby driving the special-shaped tooth block 606 to rotate through the driving rod 605 rotating on the inner side of the fixed plate 5, and the worm 607 slides on the inner side thereof under the limit of the limit block 608 on the surface of the fixed plate 5.
[0041] Through the above technical solution, with the assistance of belt 604, turntable 1 602 and turntable 2 603 can drive the two driving rods 605 to rotate in the same direction, so that the special-shaped tooth block 606 can drive the worm 607 to move under the setting of the tooth shape at one end, so that the cleaning plate 7 can move back and forth.
[0042] A plurality of cleaning rings 701 corresponding to the material loosening rods 2 are attached to the surface of the material loosening rods 2 through the slope structures on both sides.
[0043] Through the above technical solution, under the setting of the slope structure, the cleaning plate 7 can more smoothly scrape off the material remaining on the surface of the loosening rod 2 when driving the cleaning ring 701 to move back and forth, thereby improving the cleaning effect.
[0044] During use, when the user uses the loosening device of the sintering machine, the loosening device is matched with the sintering machine so that the material of the sintering machine can pass through the surface of the loosening device. When the material passes through, the steam is discharged through the air hole 201 of the loosening rod 2 through the steam pipe 404, so that the steam can cooperate with the loosening rod 2 to loosen the material, and the impact force caused by the passage of the material is buffered by the cooperation of the buffer 3 and the spring 302. After use, the driving motor 601 is started so that the turntable 1 602 can drive the turntable 2 with the assistance of the belt 604. 603 rotates, thereby driving the special-shaped tooth block 606 to rotate through the driving rod 605, so that the two special-shaped tooth blocks 606 cooperate with each other, and drive the worm 607 to move back and forth forward and backward through a section of teeth, so that it can drive the cleaning plate 7 to move back and forth, so that the cleaning ring 701 on the surface of the cleaning plate 7 can scrape the material on the surface of the loosening rod 2. After the loosening rod 2 has been used for a period of time, the fixing nuts 403 at the upper and lower ends of the insertion rod 402 are removed so that the insertion rod 402 can be pulled out, the loosening rod 2 is separated from the fixing tube 4, and the loosening rod 2 is replaced.
[0045] The electrical components appearing in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that controls a computer, etc. The specific implementation method of the present disclosure omits the detailed description of known functions and known components. To ensure the compatibility of the equipment, the operating methods used are consistent with the parameters of marketed equipment.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
[0047] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A sintering machine loosening device, characterized in that ,include: A support plate (1), wherein a plurality of circular holes are formed on the surface of the support plate (1); A loosening rod (2), the loosening rod (2) being located inside a circular hole formed on the surface of the support plate (1), and a vent hole (201) being formed on the surface of the loosening rod (2); A buffer (3), wherein the buffer (3) is located at one end of the loosening rod (2); A fixed cylinder (4), the fixed cylinder (4) being fixedly connected to the inner side of the buffer (3), and a steam pipe (404) being installed at one end of the fixed cylinder (4); A fixing plate (5), wherein the fixing plate (5) is fixedly connected to the upper end of the supporting plate (1); A driving assembly (6), the driving assembly (6) being mounted on the surface of the fixing plate (5), the driving assembly (6) comprising a driving motor (601), a turntable 1 (602) being mounted on the output end of the driving motor (601), a turntable 2 (603) being disposed on one side of the turntable 1 (602), driving rods (605) being mounted on the upper ends of the turntable 1 (602) and the turntable 2 (603), special-shaped tooth blocks (606) being mounted on the upper ends of the two driving rods (605), and a worm (607) being disposed between the two special-shaped tooth blocks (606); A cleaning plate (7), wherein the cleaning plate (7) is fixedly connected to one end of the worm (607), and a cleaning ring (701) is installed on the surface of the cleaning plate (7), and there are a plurality of cleaning rings (701).
2. A sintering machine loosening device according to claim 1, characterized in that: A sliding groove (301) is provided on the surface of the support plate (1), and the buffer component (3) is slidably connected to the inner side of the sliding groove (301). A spring (302) is installed inside the sliding groove (301), and the other end of the spring (302) is connected to the buffer component (3).
3. A sintering machine loosening device according to claim 1, characterized in that: A limiting hole (202) is provided at one end of the material release rod (2), and an insertion hole (401) is provided on the surface of the fixing cylinder (4), and the insertion hole (401) corresponds to the limiting hole (202).
4. A sintering machine loosening device according to claim 3, characterized in that: An insertion rod (402) is inserted into the inner side of the insertion hole (401), and the insertion rod (402) passes through the fixing tube (4) and the loosening rod (2). Fixing nuts (403) are installed at the upper and lower ends of the surface of the insertion rod (402), and the two fixing nuts (403) are respectively located at the upper and lower ends of the fixing tube (4).
5. The sintering machine loosening device according to claim 1, characterized in that: The driving motor (601) is fixedly connected to the bottom surface of the fixed plate (5); a belt (604) is installed between the turntable 1 (602) and the turntable 2 (603); the driving rod (605) is rotatably connected to the inner side of the fixed plate (5); a limit block (608) is fixedly connected to the surface of the fixed plate (5); and the worm (607) is slidably connected to the inner side of the limit block (608).
6. A sintering machine loosening device according to claim 1, characterized in that: The plurality of cleaning rings (701) correspond to the material loosening rods (2) one by one, and the surfaces on both sides of the cleaning rings (701) are slope structures and fit on the surfaces of the material loosening rods (2).
Citation Information
Patent Citations
Loose metal device on sintering machine
CN208419598U