Cleaning device for hot galvanizing line heat exchanger
By designing a hot-dip galvanized line heat exchanger cleaning device, the circulation pump and filter components are used to realize the circulating flow and filtration of the cleaning liquid, combined with the self-locking mechanism to simplify the installation and replacement of the components, the problem of long maintenance cycles and lack of effective means in the heat exchanger cleaning technology is solved, and efficient and low-cost cleaning effect is achieved.
Patent Information
- Application Number
- CN202421644069.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing heat exchanger cleaning technology has problems such as long maintenance cycles, high costs and lack of effective cleaning methods for users.
A hot-dip galvanized line heat exchanger cleaning device is designed. By setting up a cleaning liquid tank, filter barrel, circulation pump and cleaning components, the circulating flow and filtration of the cleaning liquid can be achieved to avoid clogging, and the installation, disassembly and replacement of the filter components is facilitated through a self-locking mechanism.
It realizes efficient cleaning of the heat exchanger, simplifies the operation process, reduces costs, facilitates users to clean, and ensures smooth flow of the cleaning liquid.
Smart Images

Figure CN222865721U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat exchanger cleaning, and more specifically to a hot dip galvanizing line heat exchanger cleaning device. Background Art
[0002] A heat exchanger is a device that transfers part of the heat of a hot fluid to a cold fluid. It is also called a heat exchanger. Heat exchangers play an important role in chemical, petroleum, power, food and many other industrial productions and are widely used. As the heat exchanger continues to work, impurities are easily accumulated inside the heat exchanger and need to be cleaned.
[0003] Based on the above, the inventors found that the existing heat exchangers are mainly outsourced to professional manufacturers for maintenance, with long maintenance cycles and high costs, and general users lack effective cleaning methods for the heat exchangers. Therefore, in view of this, the existing structure is studied and improved, and a hot-dip galvanizing line heat exchanger cleaning device is provided, in order to achieve a more practical purpose. Utility Model Content
[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a hot-dip galvanizing line heat exchanger cleaning device. The scheme arranges a cleaning device to drive the circulating cleaning liquid to clean the heat exchanger. At the same time, the filter component filters the reflux cleaning liquid, and cooperates with the cleaning component to avoid clogging of the filter component, thereby ensuring smooth flow of the cleaning liquid. The structure is simple and the cost is low, which is convenient for users to clean the heat exchanger. A snap-on component is provided to facilitate the installation and disassembly of the filter component, the replacement of the filter component and the cleaning of impurities, and the use of the cleaning device.
[0005] To solve the above problems, the utility model adopts the following technical solutions.
[0006] A hot dip galvanizing line heat exchanger cleaning device, comprising a heat exchange box body and a cleaning liquid tank, the top surface of the cleaning liquid tank is fixedly connected to a filter barrel and a circulation pump on both sides, one end of the circulation pump is fixedly connected to a one-way valve, the top surface of the filter barrel is fixedly connected to a sealing cover, and the filter barrel is sleeved with a filter liner, the top surface of the sealing cover is fixedly connected to a driving motor in the center, and a self-locking mechanism is arranged on one side of the top surface of the sealing cover, the output end of the driving motor is fixedly connected to a rotating shaft, the top surface of the filter liner is fixedly connected to one side with a connecting strip, the outer side of the rotating shaft is fixedly connected to a group of cleaning rods, and the bottom end of the rotating shaft is movably connected to a clamping ring;
[0007] The self-locking mechanism comprises a sliding plate, one side of the sliding plate is fixedly connected with a self-locking block, the other side of the sliding plate is centrally fixedly connected with a group of self-locking springs, and the other side of the sliding plate is fixedly connected with a pull rod.
[0008] Furthermore, the heat exchange box is located on one side of the cleaning liquid tank, and the upper and lower ends of the heat exchange box are respectively fixedly connected with an inlet pipe and a return pipe, one end of the inlet pipe is fixedly connected to the one-way valve, and one end of the return pipe is fixedly connected to the filter barrel.
[0009] Furthermore, one side of the filter liner is arranged in an inclined shape, and the clamping ring is centrally clamped with the bottom surface of the filter liner.
[0010] Furthermore, the side of the cleaning rod is arranged in an inclined shape, and one end of the cleaning rod is in contact with the inner surface of the filter liner.
[0011] Furthermore, a self-locking groove is provided on one side of the connecting strip, and the connecting strip is snap-connected with the top of the sealing cover.
[0012] Furthermore, the sliding plate is located inside the sealing cover and is slidably connected to the sealing cover. One side of the self-locking block is inclined toward the bottom surface, and the self-locking block passes through one side of the sealing cover and is clamped with the connecting strip.
[0013] Furthermore, one end of the self-locking spring away from the sliding plate is fixedly connected to the inner surface of the sealing cover, the pull rod is arranged in a concave shape, and the pull rod passes through the outer side of the sealing cover.
[0014] Compared with the prior art, the advantages of the present invention are:
[0015] (1) This solution starts the circulation pump and the one-way valve to allow the cleaning liquid to clean the heat exchange box. The cleaning liquid then flows back through the filter barrel, and the filter tank filters the cleaning liquid entering the filter barrel. The rotating shaft drives the cleaning rod to rotate, and the cleaning rod cleans the inner surface of the filter tank. Compared with the prior art, a cleaning device is provided to drive the circulating cleaning liquid to clean the heat exchanger. At the same time, the filter assembly filters the refluxed cleaning liquid, and cooperates with the cleaning assembly to avoid clogging of the filter assembly, thereby ensuring smooth flow of the cleaning liquid. The structure is simple, the cost is low, and it is convenient for users to clean the heat exchanger.
[0016] (2) By setting a self-locking mechanism, the pull rod is pulled outward to separate the self-locking block from the connecting strip, and the filter liner can be removed, so that the new connecting strip is snapped into one side of the sealing cover from bottom to top. Under the action of the self-locking spring, the self-locking block is reset and snapped into the connecting strip, so that the new filter liner is fixed to the bottom surface of the sealing cover. Compared with the prior art, the snap-on assembly is set to facilitate the installation and disassembly of the filter assembly, the replacement of the filter assembly and the cleaning of impurities, and the use of the cleaning device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the internal structure of the filter barrel of the utility model;
[0019] Figure 3 This is a disassembled diagram of the rotating shaft and the filter liner of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the self-locking mechanism of the utility model.
[0021] Explanation of the numbers in the figure: 1. Heat exchange box; 2. Cleaning liquid tank; 3. Filter barrel; 4. Circulation pump; 5. One-way valve; 6. Sealing cover; 7. Filter liner; 8. Driving motor; 9. Self-locking mechanism; 10. Rotating shaft; 11. Connecting strip; 12. Cleaning rod; 13. Snap ring; 14. Sliding plate; 15. Self-locking block; 16. Self-locking spring; 17. Pull rod. DETAILED DESCRIPTION
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model. Example
[0023] See also Figure 1-4 , a hot dip galvanizing line heat exchanger cleaning device, comprising a heat exchange box body 1 and a cleaning liquid tank 2, the top surface of the cleaning liquid tank 2 is fixedly connected with a filter barrel 3 and a circulation pump 4 on both sides, one end of the circulation pump 4 is fixedly connected with a check valve 5, the top surface of the filter barrel 3 is fixedly connected with a sealing cover 6, and the filter barrel 3 is sleeved with a filter liner 7, the top surface of the sealing cover 6 is fixedly connected with a driving motor 8 in the center, and the top surface of the sealing cover 6 is provided with a self-locking mechanism 9 on one side, the output end of the driving motor 8 is fixedly connected with a rotating shaft 10, the top surface of the filter liner 7 is fixedly connected with a connecting strip 11 on one side, the outer side of the rotating shaft 10 is fixedly connected with a group of cleaning rods 12, and the bottom end of the rotating shaft 10 is movably connected with a clamping ring 13;
[0024] The self-locking mechanism 9 includes a sliding plate 14, one side of the sliding plate 14 is fixedly connected to a self-locking block 15, and the other side of the sliding plate 14 is centrally fixedly connected to a group of self-locking springs 16, and the other side of the sliding plate 14 is fixedly connected to a pull rod 17 on the side. In order to facilitate the replacement of the inner tank and the cleaning of the filtered impurities, the self-locking mechanism 9 is provided.
[0025] See also Figure 1The heat exchange box 1 is located on one side of the cleaning liquid tank 2. The upper and lower ends of the heat exchange box 1 are fixedly connected with an inlet pipe and a return pipe. One end of the inlet pipe is fixedly connected to the one-way valve 5, and one end of the return pipe is fixedly connected to the filter barrel 3. Start the circulation pump 4 and the one-way valve 5, extract the cleaning liquid inside the cleaning liquid tank 2, and transport it to the inside of the heat exchange box 1 through the inlet pipe, so that it flows along the pipeline inside the heat exchange box 1, and then enters the filter barrel 3 through the return pipe.
[0026] See also Figure 2 One side of the filter liner 7 is arranged in an inclined shape, and the clamping ring 13 is centered with the bottom surface of the filter liner 7 and is clamped. The cleaning liquid entering the filter barrel 3 is filtered through the filter liner 7, so that impurities are filtered inside the filter liner 7, and the cleaning liquid flows back into the cleaning liquid tank 2.
[0027] See also Figure 2 The side of the cleaning rod 12 is arranged in an inclined shape, and one end of the cleaning rod 12 is in contact with the inner surface of the filter liner 7. The driving motor 8 is started to make the rotating shaft 10 drive the cleaning rod 12 to rotate. The rotation stability of the rotating shaft 10 is ensured by the clamping ring 13. Then the cleaning rod 12 cleans the inner surface of the filter liner 7 to avoid the problem of blockage of the filter liner 7 caused by impurities, thereby ensuring smooth reflux of the cleaning liquid.
[0028] See also Figure 3 A self-locking groove is provided on one side of the connecting strip 11, and the connecting strip 11 is snap-connected with the top of the sealing cover 6. After the cleaning work is completed, the circulation pump 4, the one-way valve 5 and the driving motor 8 are turned off, and then the sealing cover 6 is removed, and the filter liner 7 is moved from the inside of the filter barrel 3, and then the pull rod 17 is pulled outward to separate the self-locking block 15 from the connecting strip 11, and the filter liner 7 can be removed.
[0029] See also Figure 4 The sliding plate 14 is located inside the sealing cover 6, and the sliding plate 14 is slidably connected to the sealing cover 6. One side of the self-locking block 15 is inclined against the bottom surface, and the self-locking block 15 passes through one side of the sealing cover 6 and is snap-connected with the connecting strip 11. After that, a new filter liner 7 is replaced, so that the new connecting strip 11 is snap-connected with one side of the sealing cover 6 from bottom to top. The connecting strip 11 squeezes the self-locking block 15 during the movement, thereby causing the sliding plate 14 to compress the self-locking spring 16.
[0030] See also Figure 4 The end of the self-locking spring 16 away from the sliding plate 14 is fixedly connected to the inner surface of the sealing cover 6, and the pull rod 17 is arranged in a concave shape, and the pull rod 17 passes through the outer side of the sealing cover 6 until the self-locking block 15 and the self-locking groove on the inner side of the connecting strip 11 are at the same horizontal position. Under the action of the self-locking spring 16, the self-locking block 15 is reset and engaged with the connecting strip 11 to fix the new filter liner 7.
[0031] When in use: first move the cleaning liquid tank 2 to one side of the heat exchange box body 1, then, fix one end of the liquid inlet pipe with the one-way valve 5, fix one end of the return pipe with the filter barrel 3, start the circulation pump 4 and the one-way valve 5, extract the cleaning liquid inside the cleaning liquid tank 2, and transport it to the inside of the heat exchange box body 1 through the liquid inlet pipe, so that it flows along the pipeline inside the heat exchange box body 1, and then enters the filter barrel 3 through the return pipe. The cleaning liquid cleans the heat exchange box body 1 and takes out the impurities inside the pipeline of the heat exchange box body 1. The cleaning liquid entering the filter barrel 3 is filtered by the filter liner 7, so that the impurities are filtered inside the filter liner 7, and the cleaning liquid flows back into the cleaning liquid tank 2 for recycling. At the same time, start the driving motor 8, so that the rotating shaft 10 drives the cleaning rod 12 to rotate, and the clamping ring 13 ensures the rotation stability of the rotating shaft 10. Then the cleaning rod 12 cleans the inner surface of the filter liner 7 After cleaning, avoid the problem of filter liner 7 being blocked by impurities and ensure smooth reflux of cleaning liquid. After completing the cleaning work, turn off the circulation pump 4, the one-way valve 5 and the driving motor 8, then remove the sealing cover 6, move the filter liner 7 from the inside of the filter barrel 3, and then pull the pull rod 17 outward to separate the self-locking block 15 from the connecting strip 11, and then remove the filter liner 7, and then replace the new filter liner 7, so that the new connecting strip 11 is clamped with one side of the sealing cover 6 from bottom to top, and the connecting strip 11 squeezes the self-locking block 15 during the movement, thereby causing the sliding plate 14 to compress the self-locking spring 16 until the self-locking block 15 and the self-locking groove on the inner side of the connecting strip 11 are at the same horizontal position, under the action of the self-locking spring 16, the self-locking block 15 is reset and clamped with the connecting strip 11, so that the new filter liner 7 is fixed on the bottom surface of the sealing cover 6, and then the sealing cover 6 is fixedly connected to the top of the filter barrel 3 again, which is convenient for next use.
[0032] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0033] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
Claims
1. A hot dip galvanizing line heat exchanger cleaning device, comprising a heat exchange box (1) and a cleaning liquid tank (2), wherein a filter barrel (3) and a circulation pump (4) are fixedly connected to the top surface of the cleaning liquid tank (2) on both sides, and a one-way valve (5) is fixedly connected to one end of the circulation pump (4), characterized in that: The top surface of the filter barrel (3) is fixedly connected to a sealing cover (6), and a filter liner (7) is sleeved inside the filter barrel (3); a driving motor (8) is fixedly connected to the center of the top surface of the sealing cover (6), and a self-locking mechanism (9) is provided on one side of the top surface of the sealing cover (6); the output end of the driving motor (8) is fixedly connected to a rotating shaft (10), and a connecting strip (11) is fixedly connected to one side of the top surface of the filter liner (7); a group of cleaning rods (12) are fixedly connected to the outside of the rotating shaft (10), and a clamping ring (13) is movably connected to the bottom end of the rotating shaft (10); The self-locking mechanism (9) comprises a sliding plate (14), one side of the sliding plate (14) is fixedly connected to a self-locking block (15), and the other side of the sliding plate (14) is fixedly connected to a group of self-locking springs (16) in the center, and the other side of the sliding plate (14) is fixedly connected to a pull rod (17) on the side.
2. A hot dip galvanizing line heat exchanger cleaning device according to claim 1, characterized in that: The heat exchange box (1) is located on one side of the cleaning liquid tank (2), and the upper and lower ends of the heat exchange box (1) are respectively fixedly connected with a liquid inlet pipe and a return pipe, one end of the liquid inlet pipe is fixedly connected to the one-way valve (5), and one end of the return pipe is fixedly connected to the filter barrel (3).
3. A hot dip galvanizing line heat exchanger cleaning device according to claim 1, characterized in that: One side of the filter liner (7) is arranged in an inclined shape, and the clamping ring (13) is centrally clamped with the bottom surface of the filter liner (7).
4. A hot dip galvanizing line heat exchanger cleaning device according to claim 1, characterized in that: The side edge of the cleaning rod (12) is arranged in an inclined shape, and one end of the cleaning rod (12) is in contact with the inner surface of the filter liner (7).
5. The hot dip galvanizing line heat exchanger cleaning device according to claim 1, characterized in that: A self-locking groove is provided on one side of the connecting strip (11), and the connecting strip (11) and the top of the sealing cover (6) are arranged in a snap-fitting manner.
6. A hot dip galvanizing line heat exchanger cleaning device according to claim 1, characterized in that: The sliding plate (14) is located inside the sealing cover (6), and the sliding plate (14) is slidably connected to the sealing cover (6). One side of the self-locking block (15) is arranged in an inclined shape close to the bottom surface, and one side of the self-locking block (15) passes through the sealing cover (6) and is arranged to be snap-connected with the connecting strip (11).
7. The hot dip galvanizing line heat exchanger cleaning device according to claim 1, characterized in that: One end of the self-locking spring (16) away from the sliding plate (14) is fixedly connected to the inner surface of the sealing cover (6), and the pull rod (17) is arranged in a concave shape, and the pull rod (17) passes through the outer side of the sealing cover (6).