Differential housing inner spherical surface diameter testing fixture
By using a bidirectional infrared detector, a two-way camera lens, a comprehensive control screen, an engagement wheel and a slider in the spherical diameter detector in the differential housing, the problem that the existing detector cannot effectively detect the different diameters of the inner spherical arc shape and diameter are solved, and multi-angle detection and height adjustment are achieved, which improves detection efficiency and accuracy.
Patent Information
- Application Number
- CN202421921144.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The existing spherical diameter detector in the differential housing cannot effectively detect the problems of different arc shapes and diameters of the inner spherical surfaces, resulting in poor detection results and the diameter size of the connecting shaft port cannot be detected.
A spherical diameter detector in the differential housing is designed, using a two-way infrared detector, a two-way camera lens, a comprehensive control screen, an engagement wheel and a slider to achieve multi-angle detection and height adjustment, which can perform high and low detection in the inner cavity of the planetary wheel carrier, and the diameter distance detection of the connection shaft port is carried out through the extension rod and the hand grip rod.
It realizes accurate detection of the spherical diameter in the differential housing, can be detected at different heights and angles, improves detection efficiency and accuracy, and has the function of multi-angle detection.
Smart Images

Figure CN222865861U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of housing diameter gauges, in particular to a differential housing inner spherical diameter gauge. Background Art
[0002] The differential housing transmits power to the wheels on both sides at different speeds through the internal gear system. When the vehicle turns or drives on uneven roads, there will be a speed difference between the wheels on both sides. The gear system inside the differential housing will automatically adjust the speed of the wheels on both sides to ensure smooth driving of the vehicle.
[0003] The existing differential housing inner spherical diameter gauge can refer to the Chinese utility model patent with authorization announcement number CN217585601U, which discloses a differential housing inner spherical diameter gauge, "including a left detection support seat and a right detection support seat, the left detection support seat is fixedly provided with a guide column, the right detection support seat is slidably provided on the guide column, an elastic member is provided between the left detection support seat and the right detection support seat, one end of the left detection support seat and the right detection support seat are both provided with a detection spherical block, the two detection spherical blocks are located on the same axis, a micrometer is provided on the outer side of the right detection support seat, the micrometer is fixedly provided on the guide column through the micrometer support seat, and the measuring rod of the micrometer points to the right detection support seat."
[0004] When the above device is in use, the existing device uses the detection part to directly extend into the differential housing for detection, and the external micrometer directly reads the size error, which is easy to use, has high detection efficiency, and low cost of the inspection tool. However, when the existing inspection tool is used for detection in the differential housing, the arc shape and diameter size of the inner spherical surface are not taken into account, resulting in a poor inspection effect of the inspection tool. In addition, the existing inspection tool cannot detect the diameter size of the connecting shaft port, and it is impossible to avoid effectively understanding the connecting shaft port on the differential housing. Therefore, a differential housing inner spherical diameter inspection tool that solves the above problems is needed. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a differential housing inner spherical diameter gauge, which has the advantages of strong practicability, height adjustment, multi-angle detection, etc., and solves the problems raised by the above-mentioned background technology.
[0006] The utility model provides the following technical scheme: a differential housing inner spherical diameter gauge, comprising a planetary wheel carrier, a connecting plate fixedly connected to the bottom of the planetary wheel carrier, a connecting hole provided on the outer wall of the connecting plate, a connecting shaft opening provided on the top of the planetary wheel carrier, an adjusting frame sleeved on the outer wall of the connecting plate, a screw threadedly connected to the inner wall of the adjusting frame, a slideway provided on the inner wall of the adjusting frame, a slide groove provided on the inner wall of the adjusting frame, a slider loaded on the inner cavity of the slideway, a meshing wheel provided on the inner cavity of the slider, an extension rod sleeved on the inner wall of the slider, a hand grip rod threadedly connected to the outer wall of the extension rod, a shutter key provided on the outer wall of the hand grip rod, a bidirectional infrared detector fixedly connected to the outer wall of the extension rod, a bidirectional camera lens provided on the outer wall of the bidirectional infrared detector, and a comprehensive control screen provided on the right side of the planetary wheel carrier.
[0007] As a preferred technical solution of the utility model, the number of the connection holes is several, and the several connection holes are evenly arranged on the outer wall of the connection disk.
[0008] As a preferred technical solution of the utility model, the outer wall of the screw is matched with the inner wall of the connecting hole in size, and the screw passes through the inner cavity connecting hole of the adjusting frame for connection.
[0009] As a preferred technical solution of the utility model, single-wall teeth are arranged on the inner wall of the slideway, and the meshing wheel meshes with one side of the slideway.
[0010] As a preferred technical solution of the utility model, the inner wall of the slide groove is matched with the outer wall diameter of the extension rod, and the extension rod moves up and down along the inner wall of the slide groove.
[0011] As a preferred technical solution of the utility model, the bidirectional infrared detector, the bidirectional camera lens and the integrated control screen are electrically connected, and the bidirectional camera lens feeds back images to the integrated control screen.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. The spherical diameter gauge in the differential housing uses a two-way infrared detector, a two-way camera lens, an integrated control screen, a meshing wheel and a slider on the device in coordination with each other, so that the two-way camera lens on the device continuously monitors the height of the two-way infrared detector in the inner cavity of the planetary wheel carrier, and when the two-way camera lens observes that the detection height of the two-way infrared detector is inaccurate, the meshing wheel is manually controlled to move the slider with the extension rod to raise or lower the height, so that the two-way infrared detector on the device can perform different high and low position detections in the inner cavity of the planetary wheel carrier, and then the spherical diameter data in the planetary wheel carrier is displayed on the integrated control screen.
[0014] 2. The differential housing inner spherical diameter inspection tool, through the mutual cooperation of the extension rod, the hand grip rod and the two-way infrared detector, the two-way camera lens, and the connecting shaft port on the device, enables the extension rod and the hand grip rod on the device to be threadedly connected, and can also be disassembled and reassembled, and the extension rod is used to extend the two-way infrared detector and the two-way camera lens from top to bottom to the inner cavity of the connecting shaft port, so that the two-way infrared detector and the two-way camera lens on the device can be extended into the inner cavity of the connecting shaft port to perform the inner diameter distance detection operation, thereby enabling the inspection tool to have a multi-angle detection function. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the left side cross-sectional structure of the utility model;
[0017] Figure 3 For this utility model Figure 2 A schematic diagram of the structure enlargement in the middle;
[0018] Figure 4 This is a schematic diagram of the structure of the adjustment frame of the utility model;
[0019] Figure 5 This is a schematic diagram of the connecting shaft structure of the utility model.
[0020] In the figure: 1. planetary gear frame; 2. connecting plate; 3. connecting hole; 4. connecting shaft mouth; 5. adjustment frame; 6. screw; 7. slideway; 8. slide groove; 9. slider; 10. meshing wheel; 11. extension rod; 12. hand grip; 13. shutter button; 14. two-way infrared detector; 15. two-way camera lens; 16. integrated control screen. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1 - Figure 5A spherical diameter gauge for a differential housing comprises a planetary wheel carrier 1, a connecting plate 2 is fixedly connected to the bottom of the planetary wheel carrier 1, a connecting hole 3 is provided on the outer wall of the connecting plate 2, a connecting shaft opening 4 is provided on the top of the planetary wheel carrier 1, an adjusting frame 5 is sleeved on the outer wall of the connecting plate 2, a screw 6 is threadedly connected to the inner wall of the adjusting frame 5, a slideway 7 is provided on the inner wall of the adjusting frame 5, a slide groove 8 is provided on the inner wall of the adjusting frame 5, a slider 9 is loaded on the inner cavity of the slideway 7, a meshing wheel 10 is provided on the inner cavity of the slider 9, an extension rod 11 is sleeved on the inner wall of the slider 9, a hand grip rod 12 is threadedly connected to the outer wall of the extension rod 11, a shutter key 13 is provided on the outer wall of the hand grip rod 12, and a bidirectional infrared detector is fixedly connected to the outer wall of the extension rod 11 The outer wall of the two-way infrared detector 14 is provided with a two-way camera lens 15, and the right side of the planetary wheel frame 1 is provided with an integrated control screen 16. Through the coordinated use of the extension rod 11, the hand grip rod 12 and the two-way infrared detector 14, the two-way camera lens 15 and the connecting shaft mouth 4 on the device, the extension rod 11 and the hand grip rod 12 on the device can be threadedly connected, and can also be disassembled and reassembled, and the extension rod 11 is used to extend the two-way infrared detector 14 and the two-way camera lens 15 from top to bottom to the inner cavity of the connecting shaft mouth 4, so that the two-way infrared detector 14 and the two-way camera lens 15 on the device can extend into the inner cavity of the connecting shaft mouth 4 to perform the inner diameter distance detection function.
[0023] In a preferred embodiment, there are several connecting holes 3, and the several connecting holes 3 are evenly arranged on the outer wall of the connecting disk 2. Through the several connecting holes 3 on the device, when the connecting holes 3 on the device are arranged on the outer wall of the connecting disk 2, the connecting holes 3 and the connecting pins are used in combination, so that the planetary wheel carrier 1 and the connecting disk 2 on the device can be connected to the transmission shaft housing or the output shaft housing.
[0024] In a preferred embodiment, the outer wall of the screw 6 is adapted to the size of the inner wall of the connecting hole 3, and the screw 6 is connected through the inner cavity connecting hole 3 of the adjusting frame 5. The outer wall of the screw 6 on the device is adapted to the size of the inner wall of the connecting hole 3, so that when the adjusting frame 5 on the device is overlapped on the outer wall of the connecting disk 2, the screw 6 is threadedly connected to the inner wall of the adjusting frame 5, and then the outer wall of the screw 6 is threadedly connected to the inner wall of the connecting hole 3, so that the adjusting frame 5 on the device can be installed on the outer wall of the connecting disk 2.
[0025] In a preferred embodiment, single-wall teeth are provided on the inner wall of the slide 7, and the meshing wheel 10 is meshed with one side of the slide 7. By providing single-wall teeth on the inner wall of the slide 7 on the device, when the slider 9 on the device needs to be moved, the meshing wheel 10 is manually controlled to rotate, and the meshing wheel 10 is meshed with the inner wall of the slide 7, so that the slider 9 on the device can be adjusted up and down in height under the action of manual control.
[0026] In a preferred embodiment, the inner wall of the slide groove 8 is adapted to the outer wall diameter of the extension rod 11, and the extension rod 11 moves up and down along the inner wall of the slide groove 8. By adapting the inner wall of the slide groove 8 on the device to the outer wall diameter of the extension rod 11, when the extension rod 11 on the device moves up and down in the inner cavity of the slider 9 along with the slider 9, the extension rod 11 on the device can move up and down along the inner wall of the slide groove 8, so that the extension rod 11 on the device can move freely within a certain range.
[0027] In a preferred embodiment, the bidirectional infrared detector 14, the bidirectional camera lens 15 and the integrated control screen 16 are electrically connected, and the bidirectional camera lens 15 provides image feedback to the integrated control screen 16. The bidirectional infrared detector 14, the bidirectional camera lens 15 and the integrated control screen 16 are electrically connected on the device, so that the bidirectional infrared detector 14 on the device performs a bidirectional red dot distance detection function in the inner cavity of the planetary wheel carrier 1, and the bidirectional camera lens 15 is used to bidirectionally monitor the red dot position of the bidirectional infrared detector 14, so that when the bidirectional camera lens 15 feeds back to the integrated control screen 16, the integrated control screen 16 on the device displays the actual detection point of the inner ball diameter and the detected distance value.
[0028] Working principle: first, through the mutual cooperation of the two-way infrared detector 14, the two-way camera lens 15, the integrated control panel 16, the meshing wheel 10 and the slider 9 on the device, the two-way camera lens 15 on the device continuously monitors the height of the two-way infrared detector 14 in the inner cavity of the planetary wheel carrier 1, and when the two-way camera lens 15 observes that the detection height of the two-way infrared detector 14 is inaccurate, the meshing wheel 10 is manually controlled to move the slider 9 with the extension rod 11 to raise and lower the height, so that the two-way infrared detector 14 on the device can perform different high and low position detection in the inner cavity of the planetary wheel carrier 1, thereby making the spherical diameter data in the planetary wheel carrier 1 accurate. It is displayed on the integrated control screen 16, and then the extension rod 11, the hand grip rod 12, the two-way infrared detector 14, the two-way camera lens 15, and the connecting shaft 4 on the device are used in coordination with each other, so that the extension rod 11 and the hand grip rod 12 on the device can be threadedly connected, and can also be disassembled and reassembled, and the extension rod 11 is used to extend the two-way infrared detector 14 and the two-way camera lens 15 from top to bottom to the inner cavity of the connecting shaft 4, so that the two-way infrared detector 14 and the two-way camera lens 15 on the device can be extended into the inner cavity of the connecting shaft 4 to perform inner diameter distance detection operation, thereby enabling the inspection tool to have a multi-angle detection function.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A differential case inner spherical diameter gauge, comprising a planetary wheel carrier (1), characterized in that: The bottom of the planetary wheel frame (1) is fixedly connected to a connecting plate (2), the outer wall of the connecting plate (2) is provided with a connecting hole (3), the top of the planetary wheel frame (1) is provided with a connecting shaft opening (4), the outer wall of the connecting plate (2) is sleeved with an adjusting frame (5), the inner wall of the adjusting frame (5) is threadedly connected with a screw (6), the inner wall of the adjusting frame (5) is provided with a slideway (7), the inner wall of the adjusting frame (5) is provided with a slide groove (8), and the inner cavity of the slideway (7) is loaded with a slider (9), The inner cavity of the slider (9) is provided with a meshing wheel (10), the inner wall of the slider (9) is sleeved with an extension rod (11), the outer wall of the extension rod (11) is threadedly connected with a hand grip rod (12), the outer wall of the hand grip rod (12) is provided with a shutter key (13), the outer wall of the extension rod (11) is fixedly connected with a bidirectional infrared detector (14), the outer wall of the bidirectional infrared detector (14) is provided with a bidirectional camera lens (15), and the right side of the planetary wheel carrier (1) is provided with an integrated control screen (16).
2. A differential case inner spherical diameter gauge according to claim 1, characterized in that: The number of the connection holes (3) is several, and the several connection holes (3) are evenly arranged on the outer wall of the connection plate (2).
3. A differential case inner spherical diameter gauge according to claim 1, characterized in that: The outer wall of the screw (6) is matched in size to the inner wall of the connecting hole (3), and the screw (6) passes through the inner cavity connecting hole (3) of the adjusting frame (5) for connection.
4. A differential case inner spherical diameter gauge according to claim 1, characterized in that: Single-wall teeth are provided on the inner wall of the slideway (7), and the meshing wheel (10) meshes with one side of the slideway (7).
5. The differential case inner spherical diameter gauge according to claim 1, characterized in that: The inner wall of the slide groove (8) is matched to the outer wall diameter of the extension rod (11), and the extension rod (11) moves up and down along the inner wall of the slide groove (8).
6. A differential case inner spherical diameter gauge according to claim 1, characterized in that: The bidirectional infrared detector (14), the bidirectional camera lens (15) and the integrated control screen (16) are electrically connected, and the bidirectional camera lens (15) provides image feedback to the integrated control screen (16).
Citation Information
Patent Citations
Differential housing inner spherical surface diameter testing fixture
CN217585601U