Flat photoelectric sensor

By setting the light receiving part and the light emitting part to an angle type, and designing an opening and snap connection on the outer shell, the problem of unlimited detection distance of the photoelectric sensor is solved, and the stability and convenient installation and maintenance of the sensor are achieved.

CN222865953UActive Publication Date: 2025-05-13SHENZHEN HUAYIFENG TECH CO LTD
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Patent Information

Application Number
CN202421906528.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-05-13
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The transmitting lights and receiving lights of existing photoelectric sensors are arranged in parallel, which makes it impossible to effectively limit the detection distance and is difficult to meet the scenarios where there are requirements for the detection distance.

Method used

The light receiving member and the light emitting member are set to an angle type, and are designed as an opening at the end of the outer shell away from the light-transmitting material. The connection between the fastener and the fastener is adopted to enhance stability and electrically connect it to the control board through the plug-in.

Benefits of technology

It realizes the limitation of sensor detection distance, improves the reliability and stability of sensors, facilitates installation, maintenance and replacement, and ensures the stable operation of sensors in various environments.

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Abstract

The utility model relates to the technical field of photoelectric sensors, in particular to a flat photoelectric sensor. One end of the outer shell is made of a light-transmitting material; the drawing plate is contained in the outer shell, and two containing grooves are formed in the end, close to the light-transmitting material, of the drawing plate; the sensing assembly comprises a light receiving piece and a light emitting piece which are respectively accommodated in the two accommodating grooves, and the light receiving piece and the light emitting piece are arranged in an included angle manner; the control panel is located in the outer shell, arranged on the drawing plate and electrically connected with the light receiving part and the light emitting part. According to the invention, the detection distance of the sensor can be limited within a certain range so as to meet a scene with a requirement on the detection distance.
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Description

Technical Field

[0001] The present application relates to the technical field of photoelectric sensors, and in particular to a flat photoelectric sensor. Background Art

[0002] Photoelectric sensors are mostly used in object detection, positioning and counting in industrial automation production lines, especially in scenarios where it is necessary to limit the detection distance and improve the detection accuracy.

[0003] At present, the transmitting light and receiving light of common photoelectric sensors are parallel, and the detection distance is too long, making it difficult to limit the detection distance of the sensor to a certain range, which cannot meet the requirements of the scene with detection distance. Utility Model Content

[0004] In order to solve or partially solve the problems existing in the above-mentioned related technologies, the present application provides a flat photoelectric sensor, which can limit the detection distance of the sensor to a certain range to meet the scenarios with requirements on the detection distance.

[0005] A flat photoelectric sensor disclosed in an embodiment of the present application adopts the following technical solution:

[0006] A flat photoelectric sensor comprises: an outer shell, one end of which is set as a light-transmitting material; a pull-out plate accommodated in the outer shell and provided with two accommodating grooves at one end close to the light-transmitting material; a sensing component comprising: a light receiving element and a light emitting element, respectively accommodated in the two accommodating grooves, and the light receiving element and the light emitting element are arranged at an angle; a control board is located in the outer shell and arranged on the pull-out plate, and electrically connects the light receiving element and the light emitting element.

[0007] By adopting the above technical solution, the light receiving element and the light emitting element are arranged at an angle, so that the emitted and reflected light rays are in an angled form. In this way, the detection distance of the sensor can be limited to a certain range to meet the scene with requirements for the detection distance.

[0008] Optionally, one end of the outer shell away from the light-transmitting material is set as an opening, wherein one end of the pull-out plate is accommodated in the outer shell through the opening.

[0009] By adopting the above technical solution, the end of the outer shell away from the light-transmitting material is designed as an opening, which allows one end of the pull-out plate to be accommodated in the outer shell through the opening, thereby facilitating the installation of the pull-out plate and providing great convenience for subsequent maintenance and replacement.

[0010] Optionally, a buckle groove is provided on the side of the outer shell, and the pull-out plate is provided with a buckle piece corresponding to the buckle groove.

[0011] By adopting the above technical solution, the corresponding setting of the buckle groove and the buckle part not only enhances the connection stability between the pull-out plate and the outer shell, but also effectively prevents the pull-out plate from shifting during use, further improving the reliability and stability of the sensor.

[0012] Optionally, a flat photoelectric sensor further includes: a fixing member, which is used to cover the sensor component, and snap feet are provided on both sides of the fixing member, and snap grooves are provided on the pull-out plate corresponding to the snap feet.

[0013] By adopting the above technical solution, the fixing member is covered on the sensor assembly, which can provide an additional layer of protection for the sensor assembly and ensure the stability of the sensor assembly in the accommodating groove. In addition, buckle feet are provided on both sides of the fixing member, and buckle grooves are correspondingly provided on the pull-out plate, so that the fixing member can be tightly buckled with the pull-out plate to ensure the stability of the sensor assembly.

[0014] Optionally, two of the buckle feet are respectively provided on both sides of the fixing member, and two of the buckle grooves are respectively provided on both sides of the pull-out plate corresponding to the buckle feet.

[0015] By adopting the above technical solution, two snap feet are added on both sides of the fixing piece, and correspondingly, two snap grooves are added on both sides of the pull-out plate, which can significantly enhance the connection stability between the fixing piece and the pull-out plate, so that the sensor can still maintain internal stability and reliability when facing various external environmental changes.

[0016] Optionally, a flat photoelectric sensor further includes: a connector, one end of which passes through the pull-out plate and is electrically connected to the control board, and is located at an end away from the sensor component.

[0017] By adopting the above technical solution and setting the connector, the connection between the sensor and the external power supply or signal line can be made simpler and more convenient.

[0018] Optionally, one end of the connector is bent to pass through the pull-out plate and the control board and is electrically connected to the control board; and a through hole for connecting to an external power source is provided at one end of the connector away from the control board.

[0019] By adopting the above technical solution, one end of the connector is bent to pass through the pull-out plate and the control board and is electrically connected to the control board, while the other end is provided with a through hole for connecting to an external power supply. This setting can ensure the stability of the connection between the connector and the pull-out plate and the control board.

[0020] Optionally, limiting columns for engaging with the control panel are provided on both sides of the pull-out plate; and grooves are provided on the control panel corresponding to the limiting columns.

[0021] By adopting the above technical solution, the corresponding arrangement of the limit column and the groove can ensure that the control board is stably engaged on the pull-out plate to prevent the control board from shifting during the use of the sensor, thereby enhancing the structural stability of the sensor.

[0022] Optionally, a fixing hole for fixing is provided on a side edge of the outer shell.

[0023] By adopting the above technical solution and setting the fixing holes, the sensor can be firmly mounted on a workbench or equipment, thereby improving the working stability of the sensor and avoiding displacement or damage caused by external forces, so that the installation of the sensor is more convenient and reliable.

[0024] Optionally, an indicator sign and a light-transmitting member are provided on the side of the outer shell, and the indicator sign is affixed corresponding to the light direction of the light receiving member and the light emitting member; an indicator light is electrically connected to the control board, and the light-transmitting member is arranged relative to the indicator light.

[0025] By adopting the above technical solution, the indicator board is affixed corresponding to the light direction of the light receiving element and the light emitting element, which can clearly indicate the light direction of the sensor, and facilitate users to adjust the installation position and angle of the sensor according to actual needs. The indicator light is electrically connected to the control board, and can reflect the working status of the sensor in real time through the light-transmitting element. For example, the indicator light lights up during normal operation, and flashes or goes out in abnormal situations, which facilitates users to promptly discover and deal with possible problems with the sensor.

[0026] In summary, the present application includes at least one of the following beneficial technical effects:

[0027] 1. The light receiving element and the light emitting element are set at an angle, so that the emitted and reflected light presents an angle. In this way, the detection distance of the sensor can be limited to a certain range to meet the scene with requirements for detection distance;

[0028] 2. The end of the outer shell away from the light-transmitting material is designed as an opening, which allows one end of the pull-out plate to be accommodated in the outer shell through the opening, so as to facilitate the installation of the pull-out plate and also provide great convenience for subsequent maintenance and replacement;

[0029] 3. The corresponding setting of the buckle groove and the buckle not only enhances the connection stability between the pull-out plate and the outer shell, but also effectively prevents the pull-out plate from shifting during use, further improving the reliability and stability of the sensor.

[0030] 4. The fixing cover is placed on the sensor assembly to provide an extra layer of protection for the sensor assembly and ensure the stability of the sensor assembly in the receiving groove. Snap-on feet are provided on both sides of the fixing, and snap-on grooves are correspondingly provided on the pull-out plate, so that the fixing can be tightly buckled with the pull-out plate to ensure the stability of the sensor assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 A schematic diagram of a three-dimensional structure of a flat photoelectric sensor disclosed in an embodiment of the present application;

[0032] Figure 2 for Figure 1 A schematic diagram of the exploded structure of a flat photoelectric sensor is shown;

[0033] Figure 3 for Figure 1 A schematic diagram of the exploded structure of a flat photoelectric sensor is shown;

[0034] Figure 4 for Figure 1 A schematic diagram of the exploded structure of a flat photoelectric sensor is shown.

[0035] Description of reference numerals:

[0036] 10. Outer shell; 11. Opening; 12. Buckle groove; 13. Fixing hole; 14. Indicator plate; 15. Light-transmitting member; 20. Pull-out plate; 21. Accommodating groove; 22. Buckle member; 23. Buckle groove; 24. Limiting column; 30. Sensor component; 31. Light receiving member; 32. Light emitting member; 40. Control panel; 41. Groove; 42. Indicator light; 50. Fixing member; 51. Buckle foot; 60. Connector; 61. Through hole. DETAILED DESCRIPTION

[0037] The following is a further detailed description of this application.

[0038] Reference Figure 1 and Figure 2 A flat photoelectric sensor disclosed in an embodiment of the present application includes: an outer shell 10, a pull-out plate 20, a sensor component 30 and a control board 40.

[0039] Among them, one end of the outer shell 10 is set to a light-transmitting material, so that when the sensor component 30 is located in the outer shell 10, it will not affect the sensor component 30 to emit and receive light based on the light-transmitting material, that is, it will not affect the detection effect of the sensor component 30, and at the same time it can play a role of isolation and protection.

[0040] The pull-out plate 20 is accommodated in the outer shell 10, and two accommodating grooves 21 are provided at one end close to the light-transmitting material for accommodating the sensor assembly 30. The sensor assembly 30 includes a light receiving element 31 and a light emitting element 32, which are respectively accommodated in the two accommodating grooves 21. The control board 40 is located in the outer shell 10 and is arranged on the pull-out plate 20, and is electrically connected to the light receiving element 31 and the light emitting element 32 to control the light receiving element 31 and the light emitting element 32 to work.

[0041] It is worth mentioning that the two receiving grooves 21 are arranged at an angle, and the light receiving element 31 and the light emitting element 32 are arranged at an angle in the two receiving grooves 21, so that the emitted and reflected light presents an angle form, so as to limit the detection distance of the sensor to a certain range, so as to meet the scene with requirements for the detection distance. In this explanation, both the light emitting element 32 and the light receiving element 31 are set as infrared lamps, which are set toward the light-transmitting material.

[0042] For details, see Figure 3 The end of the outer shell 10 away from the light-transmitting material is set as an opening 11. During assembly, one end of the pull-out plate 20 is pulled out and accommodated in the outer shell 10 through the opening 11, which not only facilitates the installation of the pull-out plate 20, but also facilitates subsequent maintenance and replacement.

[0043] See also Figure 4 A buckle groove 12 is also provided on the side of the outer shell 10, and a snap-fit ​​piece 22 is provided on the pull-out plate 20 corresponding to the buckle groove 12. The outer shell 10 and the pull-out plate 20 are buckled together through the buckle groove 12 and the snap-fit ​​piece 22, which can enhance the connection stability between the two, so as to effectively prevent the pull-out plate 20 from shifting during use, thereby enhancing the reliability and stability of the sensor.

[0044] Among them, fixing holes 13 for fixing are also provided on both sides of the outer shell 10, which can firmly mount the sensor on a workbench or equipment, improve the working stability of the sensor, avoid displacement or damage caused by external force, and make the installation of the sensor more convenient and reliable.

[0045] See also Figure 2 and Figure 3 An indicator sign 14 and a light-transmitting member 15 are provided on the side of the outer shell 10. The indicator sign 14 is attached corresponding to the light direction of the light receiving member 31 and the light emitting member 32. An indicator light 42 is electrically connected to the control board 40. The light-transmitting member 15 is arranged relative to the indicator light 42 to indicate the status of the indicator light 42.

[0046] The indicator 14 is affixed corresponding to the light direction of the light receiving element 31 and the light emitting element 32, and can clearly indicate the light direction of the sensor in the form of an arrow as shown in the figure, so that the user can adjust the installation position and angle of the sensor according to actual needs. The indicator light 42 is electrically connected to the control board 40, which can reflect the working status of the sensor in real time. For example, the indicator light 42 lights up during normal operation and flashes or goes out in abnormal situations, so that the user can find and deal with possible problems with the sensor in a timely manner.

[0047] See also Figure 2The pull-out plate 20 is in the form of a drawer, and limiting columns 24 for engaging the control board 40 are arranged on the inner sides of one end. The control board 40 is provided with grooves 41 corresponding to the limiting columns 24. Through the corresponding arrangement of the limiting columns 24 and the grooves 41, it can be ensured that the control board 40 is stably engaged on the pull-out plate 20 to prevent the control board 40 from shifting during the use of the sensor, thereby enhancing the structural stability of the sensor.

[0048] See also Figure 2 and Figure 3 The photoelectric sensor further includes a fixing member 50 for covering the sensor assembly 30 , and buckle feet 51 are provided on both sides of the fixing member 50 , and buckle grooves 23 are provided on the pull-out plate 20 corresponding to the buckle feet 51 .

[0049] Among them, the inner side of the fixing member 50 is designed to be relative to the shape of the sensor component 30 so as to be wrapped around the sensor component 30. Combined with the design of the snap foot 51 and the snap groove 23, the fixing member 50 can be tightly snapped with the pull-out plate 20. At the same time, the fixing member 50 covers the sensor component 30, which can provide an extra layer of protection for the sensor component 30.

[0050] Specifically, two snap feet 51 are provided on each side of the fixing member 50, and two snap grooves 23 are provided on each side of the pull-out plate 20 corresponding to the snap feet 51, which can significantly enhance the connection stability between the fixing member 50 and the pull-out plate 20, so that the sensor can still maintain internal stability and reliability when facing various external environmental changes.

[0051] See also Figure 3 and Figure 4 The photoelectric sensor also includes a connector 60 located at an end away from the sensor assembly 30 , and one end of the connector 60 passes through the pull-out plate 20 and the control board 40 in sequence, and is electrically connected to the control board 40 .

[0052] The other end of the connector 60 is used to be electrically connected to an external power source or signal line to achieve the connection between the sensor and the external power source or signal line. One end of the connector 60 is bent to pass through the drawer plate 20 and the control board 40 in sequence at the bent portion, thereby ensuring the stability of the connection between the connector 60 and the drawer plate 20 and the control board 40.

[0053] In addition, a through hole 61 for connecting to an external power source is provided at one end of the connector 60 away from the control board 40 , so that an external power source or a signal line can be electrically connected to the sensor via the through hole 61 .

[0054] In summary, the flat photoelectric sensor disclosed in the embodiment of the present application sets the light receiving element 31 and the light emitting element 32 in an angled manner, so that the emitted and reflected light rays are in an angled form. In this way, the detection distance of the sensor can be limited within a certain range to meet the scene with requirements for the detection distance; the end of the outer shell 10 away from the light-transmitting material is designed as an opening 11, which allows one end of the pull-out plate 20 to be accommodated in the outer shell 10 through this opening 11, so that the installation of the pull-out plate 20 can be facilitated, and it also provides great convenience for subsequent maintenance and replacement; the corresponding setting of the buckle groove 12 and the buckle 22 not only enhances the connection stability between the pull-out plate 20 and the outer shell 10, but also effectively prevents the displacement of the pull-out plate 20 during use, further improving the reliability and stability of the sensor.

[0055] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A flat photoelectric sensor, characterized in that: include: The outer shell (10) has one end made of a light-transmitting material; A pull-out plate (20) is accommodated in the outer shell (10), and is provided with two accommodation grooves (21) at one end close to the light-transmitting material; The sensor assembly (30) comprises: a light receiving element (31) and a light emitting element (32), which are respectively accommodated in the two accommodating grooves (21), and the light receiving element (31) and the light emitting element (32) are arranged at an angle; A control board (40) is located inside the outer shell (10) and is arranged on the drawer plate (20), and is electrically connected to the light receiving element (31) and the light emitting element (32).

2. A flat photoelectric sensor according to claim 1, characterized in that: One end of the outer shell (10) away from the light-transmitting material is arranged as an opening (11), wherein one end of the pull-out plate (20) is accommodated in the outer shell (10) through the opening (11).

3. A flat photoelectric sensor according to claim 2, characterized in that: A buckle groove (12) is provided on the side surface of the outer shell (10), and a buckle piece (22) is provided on the pull-out plate (20) corresponding to the buckle groove (12).

4. A flat photoelectric sensor according to claim 1, characterized in that: Also includes: The fixing member (50) is used to cover the sensor assembly (30), and buckle feet (51) are provided on both sides of the fixing member (50), and buckle grooves (23) are provided on the pull-out plate (20) corresponding to the buckle feet (51).

5. A flat photoelectric sensor according to claim 4, characterized in that: Two buckle feet (51) are respectively arranged on both sides of the fixing member (50), and two buckle grooves (23) are respectively arranged on both sides of the pull-out plate (20) corresponding to the buckle feet (51).

6. A flat photoelectric sensor according to claim 1, characterized in that: Also includes: A plug-in connector (60) has one end that penetrates the drawer plate (20) and is electrically connected to the control board (40), and is located at an end away from the sensor assembly (30).

7. A flat photoelectric sensor according to claim 6, characterized in that: One end of the plug connector (60) is bent to penetrate the drawer plate (20) and the control board (40), and is electrically connected to the control board (40); A through hole (61) for connecting to an external power source is provided at one end of the plug connector (60) away from the control board (40).

8. The flat photoelectric sensor according to claim 1, characterized in that: Limiting columns (24) for engaging with the control plate (40) are provided on both sides of the pull-out plate (20); The control plate (40) is provided with a groove (41) corresponding to the limiting column (24).

9. The flat photoelectric sensor according to claim 1, characterized in that: A fixing hole (13) for fixing is provided on the side of the outer shell (10).

10. The flat photoelectric sensor according to claim 1, characterized in that: An indicator sign (14) and a light-transmitting member (15) are provided on the side of the outer shell (10); the indicator sign (14) is affixed to the light direction corresponding to the light receiving member (31) and the light emitting member (32); an indicator light (42) is electrically connected to the control panel (40); and the light-transmitting member (15) is provided opposite to the indicator light (42).