Air leakage detection device for plastic bottle processing

Abstract

The utility model relates to the technical field of plastic bottle processing, and discloses an air leakage detection device for plastic bottle processing, which comprises a fixing frame, an air cylinder is fixedly connected to the bottom of the fixing frame, a connecting pipe is fixedly connected to the bottom of the air cylinder, an air bag is fixedly connected to the outer wall of the connecting pipe, and a sliding rail is arranged in the fixing frame. An electric push rod is fixedly connected to the bottom of the fixing frame, a moving plate is fixedly connected to the output end of the electric push rod, the outer wall of the moving plate is slidably connected to the interior of the sliding rail, and a retainer is slidably connected to the outer wall of the moving plate. According to the utility model, through the structures such as the air cylinder and the air bag, bottle openings of different bottles are sealed, the bottles are inflated, meanwhile, the bottles with different diameters are clamped to prevent the bottles from sliding to cause air leakage, so that the detection is inaccurate, and the problem that corresponding sealing openings of the different bottles need to be replaced for installation is solved; and a lot of time is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of plastic bottle processing, in particular to an air leakage detection device for plastic bottle processing. Background Art

[0002] Plastic bottles are a common container made of plastic and widely used in various fields. Plastic bottles are made of different types of plastics, the most common of which are polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), etc. These plastic materials have good chemical corrosion resistance, light weight, high transparency, etc. Common application areas include food and beverage packaging, pharmaceutical packaging, personal care product packaging, etc. Because plastic bottles have good sealing properties and chemical stability, they can effectively protect and store the substances in them. Plastic bottles are usually used to package sensitive items such as food, beverages, and medicines. If there is a gas leak in a plastic bottle, it may cause the product to be contaminated by the outside world or the quality to deteriorate, affecting the storage life and safety of the product. By using a gas leakage detection device, the gas leakage problem can be detected early and the problematic bottles can be processed to ensure the quality of the product.

[0003] Traditional plastic bottle leakage detection devices usually use an air pump to inflate the plastic bottle, and the plastic bottle is inserted into a cylinder. The cylinder is filled with water. If bubbles appear in the water, it means that the plastic bottle is leaking, so as to achieve the purpose of quickly detecting plastic bottle leakage. The mechanism of the present invention is reasonable and practical, and the operation is simple and fast. It improves the accuracy of the workers' detection results, brings convenience to the workers' detection work, and improves the workers' work efficiency.

[0004] However, the traditional plastic bottle leakage detection device needs to seal the bottle mouth when inflating the plastic bottle, but the bottle mouths of plastic bottles are of different sizes. When sealing different plastic bottles, the sealing device needs to be replaced accordingly, which wastes detection time and generates additional costs. Therefore, a leakage detection device for plastic bottle processing is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a gas leakage detection device for plastic bottle processing, aiming to improve the problem in the prior art that the sealing device of the corresponding bottle mouth needs to be replaced when detecting different bottles.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A gas leakage detection device for processing plastic bottles, comprising a fixed frame, a cylinder is fixedly connected to the bottom of the fixed frame, a connecting pipe is fixedly connected to the bottom of the cylinder, an air bag is fixedly connected to the outer wall of the connecting pipe, a slide rail is provided inside the fixed frame, an electric push rod is fixedly connected to the bottom of the fixed frame, a moving plate is fixedly connected to the output end of the electric push rod, the outer wall of the moving plate is slidably connected to the inside of the slide rail, a holder is slidably connected to the outer wall of the moving plate, a plastic bottle is arranged on the outer wall of the holder, and a gas pressure component is arranged on the outer wall of the connecting pipe;

[0008] As a further description of the above technical solution:

[0009] The air pressure assembly comprises an air pressure gauge and a conduit, one end of the conduit is fixedly connected to the outer wall of the connecting pipe, and the bottom of the air pressure gauge is fixedly connected to the outer wall of the conduit;

[0010] As a further description of the above technical solution:

[0011] The top of the movable plate is fixedly connected to a motor 1, and the output end of the motor 1 is fixedly connected to a lead screw;

[0012] As a further description of the above technical solution:

[0013] The outer wall of the screw rod is threadedly connected with a retainer, and both ends of the screw rod are rotatably connected to the inside of the moving plate;

[0014] As a further description of the above technical solution:

[0015] The bottom of the fixing frame is fixedly connected to a motor 3, the output end of the motor 3 is fixedly connected to a gear, and the outer wall of the gear is rotatably connected to the outer wall of the fixing frame;

[0016] As a further description of the above technical solution:

[0017] A gear column is slidably connected inside the fixing frame, the gear column is meshed with the gear, and a limiting block is fixedly connected to the top of the gear column;

[0018] As a further description of the above technical solution:

[0019] The bottom of the tooth column is fixedly connected to a rotating disc, the outer wall of the rotating disc is rotatably connected to a support frame, the inner wall of the support frame is fixedly connected to a second motor, and the output end of the second motor is fixedly connected to the bottom of the rotating disc;

[0020] As a further description of the above technical solution:

[0021] The bottom of the support frame is fixedly connected with a table top, the inside of the table top is fixedly connected with a water storage cylinder, the outer wall of the table top is provided with a conveyor belt, and the top of the conveyor belt is arranged at the bottom of the plastic bottle.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, the inflation function of the plastic bottle is realized by starting the cylinder and the electric push rod. When the cylinder and the electric push rod are started, the connecting tube, the air bag and the holder will be linked together to close the bottle mouths of different bottles and inflate them. At the same time, the bottles of different diameters are clamped by the holder to prevent them from sliding during detection, causing leakage and inaccurate detection, thereby solving the problem of replacing the corresponding sealing mouths for installation of different bottles and saving a lot of time.

[0024] 2. In the utility model, the holder realizes its moving function by starting the motor. When the motor is started, structures such as the screw rod, gear, tooth column and rotating disc will be linked accordingly to clamp bottles of different specifications at appropriate positions, and then automatically rotate them and put them into the water storage cylinder to detect air leakage of the bottles, which solves the problem that the surfaces of each bottle are not uniform and the position of the holder is fixed, making the clamping position easy to fall due to the inclined surface, thereby improving the stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional schematic diagram of a gas leakage detection device for plastic bottle processing proposed by the utility model;

[0026] Figure 2 This is a structural schematic diagram of the bottom of a fixing frame of a gas leakage detection device for plastic bottle processing proposed by the utility model;

[0027] Figure 3 The utility model is a structural schematic diagram of the tooth column position of the air leakage detection device for plastic bottle processing.

[0028] Legend:

[0029] 1. Table; 2. Water storage cylinder; 3. Plastic bottle; 4. Conveyor belt; 5. Holder; 6. Moving plate; 7. Electric push rod; 8. Fixed frame; 9. Cylinder; 10. Slide rail; 11. Motor 1; 12. Barometer; 13. Conduit; 14. Connecting pipe; 15. Air bag; 16. Screw rod; 17. Motor 2; 18. Support frame; 19. Gear column; 20. Limiting block; 21. Motor 3; 22. Gear; 23. Rotating disk. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Reference Figure 1-Figure 2 The utility model provides an embodiment: a gas leakage detection device for processing plastic bottles, comprising a fixed frame 8, a cylinder 9 is fixedly connected to the bottom of the fixed frame 8, a connecting pipe 14 is fixedly connected to the bottom of the cylinder 9, an air bag 15 is fixedly connected to the outer wall of the connecting pipe 14, a slide rail 10 is provided inside the fixed frame 8, an electric push rod 7 is fixedly connected to the bottom of the fixed frame 8, a moving plate 6 is fixedly connected to the output end of the electric push rod 7, the outer wall of the moving plate 6 is slidably connected to the inside of the slide rail 10, a retainer 5 is slidably connected to the outer wall of the moving plate 6, a plastic bottle 3 is arranged on the outer wall of the retainer 5, and an air pressure component is arranged on the outer wall of the connecting pipe 14.

[0032] Specifically, the cylinder 9 is started, and the gas generated by the cylinder 9 is transported through the connecting pipe 14. During the transportation process, the airbag 15 is inflated and propped up, so that the mouth of the plastic bottle 3 is sealed, and a closed environment is provided for inflation detection to accurately detect whether there is any gas leakage problem in the bottle body itself. There is no need to replace the corresponding inflation head according to different bottle mouths, which saves replacement time and reduces the use of other corresponding machines. Then the electric push rod 7 is started, and the electric push rod 7 drives the moving plate 6 to move, and then the moving plate 6 drives the holder 5 to move to fix the plastic bottle 3. The clamping fixation can ensure that the plastic bottle 3 maintains a stable position during the detection process, and prevents detection errors caused by the movement or shaking of the plastic bottle 3. Stable detection conditions help to obtain accurate test results and make it easier to detect bottles. The operator does not need to hold the plastic bottle 3 or spend extra time to adjust the position of the plastic bottle 3, thereby improving the efficiency and speed of detection. The plastic bottle 3 will not accidentally fall or slide during detection, reducing the safety risks of operators and equipment.

[0033] Reference Figure 1 The air pressure assembly includes a pressure gauge 12 and a conduit 13 , one end of the conduit 13 is fixedly connected to the outer wall of the connecting pipe 14 , and the bottom of the pressure gauge 12 is fixedly connected to the outer wall of the conduit 13 .

[0034] Specifically, the pressure of the gas filled into the plastic bottle 3 can be intuitively displayed through the barometer 12 and the conduit 13 , and the operator can understand the gas state inside the plastic bottle 3 by reading the indication on the barometer 12 .

[0035] Reference Figure 1-Figure 3 , a motor 11 is fixedly connected to the top of the movable plate 6, a screw rod 16 is fixedly connected to the output end of the motor 11, a retainer 5 is threadedly connected to the outer wall of the screw rod 16, both ends of the screw rod 16 are rotatably connected to the inside of the movable plate 6, a motor 3 21 is fixedly connected to the bottom of the fixed frame 8, a gear 22 is fixedly connected to the output end of the motor 3 21, the outer wall of the gear 22 is rotatably connected to the outer wall of the fixed frame 8, a gear column 19 is slidably connected to the inside of the fixed frame 8, the gear column 19 is meshed with the gear 22, a limiting block 20 is fixedly connected to the top of the gear column 19, a rotating disc 23 is fixedly connected to the bottom of the rotating disc 23, a support frame 18 is rotatably connected to the outer wall of the rotating disc 23, a motor 2 17 is fixedly connected to the inner wall of the support frame 18, the output end of the motor 2 17 is fixedly connected to the bottom of the rotating disc 23, a table 1 is fixedly connected to the bottom of the support frame 18, a water storage cylinder 2 is fixedly connected to the inside of the table 1, a conveyor belt 4 is arranged on the outer wall of the table 1, and the top of the conveyor belt 4 is arranged at the bottom of the plastic bottle 3.

[0036] Specifically, start motor 11, drive the screw rod 16 to rotate through motor 11, and then drive the holder 5 to rise and fall through the screw rod 16. Bottles of different shapes, sizes or materials may require different clamping positions to ensure stability and safety. By adjusting the clamping position, it can be ensured that each plastic bottle 3 is correctly clamped, thereby improving the effectiveness and reliability of clamping. Then start motor 2 17, drive the rotating disk 23 to rotate through motor 2 17, and then drive the gear column 19 to rotate through the rotating disk 23, and then drive the fixed frame 8 to rotate through the gear column 19 to take the plastic bottle 3 out of the assembly line, and then start motor 3 21, drive the gear 22 to rotate through motor 3 21, and utilize the engagement between the gear 22 and the inner gear column 19 to ensure the transmission of large torque and moment, so that the fixed frame 8 is driven to rise and fall through the gear column 19, and placed in the water storage cylinder 2, and automatically inspected, to ensure that each bottle is inspected according to the same standard. Compared with manual operation, the automated system is more reliable, can provide more consistent inspection results, and reduce quality control risks.

[0037] Working principle: The plastic bottle 3 is transported by the conveyor belt 4, and then the motor 11 is started, and the fixedly connected screw rod 16 is driven to rotate by the motor 11, and then the threaded holder 5 is driven by the screw rod 16 to rise and fall inside the slidingly connected moving plate 6, and adjusted to the appropriate position of the plastic bottle 3 to be detected, and then the electric push rod 7 is started, and the fixedly connected holder 5 is driven by the electric push rod 7 to slide inside the sliding rail 10 to clamp the plastic bottle 3, and then the cylinder 9 is started, and gas is generated by the cylinder 9, and the inside of the plastic bottle 3 is inflated through the connecting pipe 14, and when the gas passes through the airbag 15, it is inflated at the bottle mouth to seal the bottle mouth. To prevent gas leakage, start motor 2 17, and drive the fixedly connected rotating disk 23 to rotate inside the rotatingly connected support frame 18 through motor 2 17, and then drive the fixedly connected gear column 19 to rotate through the rotating disk 23, and then drive the slidingly connected fixed frame 8 to rotate through the gear column 19 to the top of the water storage cylinder 2, and then start motor 3 21, and drive the fixedly connected gear 22 to rotate through motor 3 21, and then rotate the outer wall of the meshingly connected gear column 19 through the gear 22, so that the rotatingly connected fixed frame 8 is driven to rise and fall through the gear 22, and the plastic bottle 3 is placed in the water storage cylinder 2 for testing. After completion, start it again and put it back on the conveyor belt 4.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A gas leakage detection device for plastic bottle processing, comprising a fixing frame (8), characterized in that: The bottom of the fixed frame (8) is fixedly connected to a cylinder (9), the bottom of the cylinder (9) is fixedly connected to a connecting pipe (14), the outer wall of the connecting pipe (14) is fixedly connected to an air bag (15), the interior of the fixed frame (8) begins to have a slide rail (10), the bottom of the fixed frame (8) is fixedly connected to an electric push rod (7), the output end of the electric push rod (7) is fixedly connected to a moving plate (6), the outer wall of the moving plate (6) is slidably connected to the interior of the slide rail (10), the outer wall of the moving plate (6) is slidably connected to a retainer (5), the outer wall of the retainer (5) is provided with a plastic bottle (3), and the outer wall of the connecting pipe (14) is provided with a pneumatic component.

2. The gas leakage detection device for plastic bottle processing according to claim 1, characterized in that: The air pressure assembly comprises a pressure gauge (12) and a conduit (13); one end of the conduit (13) is fixedly connected to the outer wall of the connecting pipe (14); and the bottom of the pressure gauge (12) is fixedly connected to the outer wall of the conduit (13).

3. The gas leakage detection device for plastic bottle processing according to claim 1, characterized in that: The top of the movable plate (6) is fixedly connected to a motor 1 (11), and the output end of the motor 1 (11) is fixedly connected to a screw rod (16).

4. The gas leakage detection device for plastic bottle processing according to claim 3, characterized in that: The outer wall of the screw rod (16) is threadedly connected to a retainer (5), and both ends of the screw rod (16) are rotatably connected to the inside of the movable plate (6).

5. The gas leakage detection device for plastic bottle processing according to claim 4, characterized in that: The bottom of the fixing frame (8) is fixedly connected to a motor three (21), the output end of the motor three (21) is fixedly connected to a gear (22), and the outer wall of the gear (22) is rotatably connected to the outer wall of the fixing frame (8).

6. The gas leakage detection device for plastic bottle processing according to claim 5, characterized in that: A gear column (19) is slidably connected inside the fixed frame (8), the gear column (19) is meshed with the gear (22), and a limiting block (20) is fixedly connected to the top of the gear column (19).

7. A gas leakage detection device for plastic bottle processing according to claim 6, characterized in that: The bottom of the tooth column (19) is fixedly connected to a rotating disc (23), the outer wall of the rotating disc (23) is rotatably connected to a support frame (18), the inner wall of the support frame (18) is fixedly connected to a second motor (17), and the output end of the second motor (17) is fixedly connected to the bottom of the rotating disc (23).

8. The gas leakage detection device for plastic bottle processing according to claim 7, characterized in that: The bottom of the support frame (18) is fixedly connected to a table top (1), the interior of the table top (1) is fixedly connected to a water storage cylinder (2), the outer wall of the table top (1) is provided with a conveyor belt (4), and the top of the conveyor belt (4) is arranged at the bottom of the plastic bottle (3).

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