Relay airtightness leak detection device

By designing a relay airtight leak detection device including a support table, a mounting cover, an airtight leak detector, a first cylinder, a sealing assembly, a lower fixture, an ejection assembly and a conveying assembly, the problem of inability to detect multiple relays at the same time and low detection convenience in the prior art is solved, and efficient and convenient relay airtight detection and transportation are achieved.

CN222866163UActive Publication Date: 2025-05-13HUANGSHAN WANGRONG ELECTRONICS
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Patent Information

Application Number
CN202421682794.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-05-13
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The existing relay airtight detection device cannot detect multiple relays at the same time, and the relay terminals are prone to rub against the fixture groove during the inspection process, resulting in reduced convenience. During the inspection, personnel need to frequently pick up and release the relays, which cannot achieve continuous progression and transportation.

Method used

A relay air-tight leakage detection device is designed, including a support table, a mounting cover, an air-tight leakage detector, a first cylinder, a closure assembly, a lower fixture, an ejection assembly and a conveying assembly. Through the cooperation of the closed assembly and the ejection assembly, the airtight detection of multiple relays is achieved, and the continuous proximity and conveyance of the relays is achieved using the conveying assembly.

Benefits of technology

The airtight detection of multiple relays is realized, which improves detection efficiency, avoids detection interference, and reduces contact and collision during relay placement, improving the convenience and safety of the detection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a relay airtightness leak detection device, which comprises a supporting table, an installation cover body is fixedly installed on the top of the supporting table, an airtightness leak detection instrument is arranged on the top of the installation cover body, a first air cylinder is fixedly installed on the top in the installation cover body, and a sealing assembly is installed at the output end of the first air cylinder in a butt joint mode. A lower jig is assembled on the portion, in the mounting cover body, of the supporting table, the lower jig corresponds to the sealing assembly, a containing cavity is formed in the top of the lower jig, an ejection assembly is assembled at the bottom of the containing cavity, first mounting grooves are formed in the portions, on the two sides of the mounting cover body, of the supporting table, and conveying assemblies are assembled in the first mounting grooves. According to the utility model, the push-out assembly in the lower jig can cooperate with personnel to place the relay to be detected, and the collision between the power connection end and the lower jig when the relay is placed can be reduced, so that the detection space can be separated, and the airtightness detection of a plurality of relays can be realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of relay processing, in particular to an airtight leakage detection device for a relay. Background Art

[0002] A relay is an electronic control device that uses an electromagnet and a mechanical mechanism to control the switch of a circuit. When the input signal (such as voltage, current, or a signal of a specific frequency) changes, the relay will connect or disconnect its coil, thereby controlling one or more output circuits.

[0003] After the relay is produced, in order to ensure its production quality, it is necessary to complete the air tightness test of the relay through the testing equipment to determine whether there is any leakage;

[0004] The existing airtightness test is that personnel place the relay in a matching fixture to complete the test. However, the current fixture test generally adopts single-group test, which makes it impossible to perform multiple-group joint tests on the device. In addition, since the fixture slot is small, the terminals of the relay are easy to touch the fixture slot during placement, which reduces the convenience of placement. At the same time, during the test, personnel need to move around the device to complete the placement of the relay, and cannot achieve continuous advancement and transportation of the relay.

[0005] Therefore, the present application proposes a relay airtight leakage detection device. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a relay airtight leakage detection device, which solves the problems mentioned in the background technology.

[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] A relay airtight leak detection device comprises a support platform, a mounting cover body is fixedly mounted on the top of the support platform, an airtight leak detector is arranged on the top of the mounting cover body, a first cylinder is fixedly mounted on the top of the mounting cover body, a closing component is docked and mounted on the output end of the first cylinder, a lower fixture is mounted on the support platform in the mounting cover body, and the lower fixture and the closing component correspond to each other, a placement cavity is arranged on the top of the lower fixture, and an ejection component is arranged on the bottom of the placement cavity, a mounting groove 1 is arranged on the support platforms on both sides of the mounting cover body, and a conveying component is arranged inside the mounting groove 1; the closing component comprises an upper fixture, an air intake component, an air pressure detection probe, a partition The output end of the first cylinder is docked with an air intake cavity, the back of the upper fixture is docked with an air intake component extending into the air intake cavity, the front of the upper fixture is docked with an air pressure detection probe connected to the air intake cavity, and two sets of partition plates are fixedly installed at the bottom of the upper fixture. The conveying component includes a conveyor belt, and both sides of the top of the support table are provided with a mounting groove 1, and the interior of the mounting groove 1 is equipped with a conveyor belt; the ejection component includes a placement plate, a mounting groove 2, and a spring. A docking interface is provided at the bottom of the placement cavity, and a spring extending into the placement cavity is docked with the bottom of the docking interface. A placement plate is fixedly installed on the top of the spring, and a mounting groove 2 is fixedly installed on the top of the placement plate, and the mounting groove 2 cooperates with the partition plate.

[0009] Furthermore, the top of the support platform is equipped with a guide component that is slidably connected to the lower fixture. The guide component is composed of a guide rail and a guide groove. The guide groove is arranged at the bottom of the lower fixture. The top of the support platform is fixedly installed with a guide rail, and the guide rail and the guide groove are slidably connected to each other.

[0010] Furthermore, a sensing component is fixedly installed on the support platform in the installation cover, and the sensing component is located at the front end of the installation cover. The sensing component includes an infrared receiver and an infrared transmitter. The infrared receiver and the infrared transmitter are fixedly installed on both sides of the installation cover respectively.

[0011] Furthermore, the air intake component includes a main pipe, a branch pipe, a butt joint, and an air valve. A connected branch pipe is butt-jointedly installed on the back of the upper fixture, the outer ends of the branch pipes are jointly fixedly installed with the main pipe, the end of the main pipe is butt-jointedly installed with the butt joint, and a matching air valve is fixedly installed on the branch pipe.

[0012] Furthermore, a second cylinder is fixedly installed on the rear side of the top of the support platform, and the output end of the second cylinder is connected to the back side of the lower fixture.

[0013] Furthermore, the conveying assembly also includes a motor, and the conveyor belt is composed of a conveyor roller and a guide belt. The interior of the installation groove is equipped with a guide belt through a conveyor roller. Motors are fixedly installed on both sides of the support platform, and the output shaft of the motor is installed and connected to the conveyor roller.

[0014] Furthermore, the air inlet cavities are grouped in pairs, and a partition plate is located between each group of air inlet cavities.

[0015] The utility model provides a relay airtight leakage detection device. Compared with the prior art, it has the following beneficial effects:

[0016] 1. The ejector assembly in the lower fixture can be used to help personnel place the relays to be tested, which can ensure the convenience of personnel during placement and reduce the friction between the power terminal and the lower fixture when the relay is placed. The closed assembly and the ejector assembly cooperate with each other to separate the test space, which can achieve airtight testing of multiple relays, improve the testing process, and avoid testing interference;

[0017] 2. By utilizing the two functions of the conveying component during operation, not only can the relays to be tested be brought closer for personnel to pick up, but the relays that have been tested can also be placed and conveyed. In this way, personnel only need to work at their workstations without having to move around repeatedly. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 The schematic diagram of the structure of the relay airtight leakage detection device of the utility model in the first assembly state is shown;

[0020] Figure 2 A schematic diagram of the structure of the relay airtight leakage detection device of the utility model in the second assembly state is shown;

[0021] Figure 3 A schematic diagram of the structure of the second cylinder and the lower fixture in the assembly state of the utility model is shown;

[0022] Figure 4 The schematic diagram of the structure of the lower fixture and the ejection assembly of the utility model in the assembly state is shown;

[0023] Figure 5 It shows a schematic structural diagram of the first cylinder and the sealing component of the utility model in the assembled state;

[0024] As shown in the figure: 1. Support platform; 11. Mounting slot one; 12. Guide component; 2. Sensing component; 21. Infrared receiver; 22. Infrared transmitter; 3. Lower fixture; 31. Placement cavity; 32. Docking port; 4. Closing component; 41. Upper fixture; 411. Air intake cavity; 42. Air intake component; 421. Main pipe; 422. Branch pipe; 423. Docking port; 424. Air valve; 43. Air pressure detection probe; 44. Partition plate; 5. Airtight leakage detector; 6. Mounting cover; 7. Conveying component; 71. Conveyor belt; 72. Motor; 8. Ejection component; 81. Placement plate; 82. Mounting slot two; 83. Spring; 9. First cylinder; 10. Second cylinder. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Embodiment 1

[0027] In order to solve the technical problems in the background technology, a relay airtight leakage detection device is provided as follows:

[0028] Combination Figure 1-Figure 5 As shown, a relay airtight leakage detection device provided by the utility model comprises a support platform 1, a mounting cover 6 is fixedly mounted on the top of the support platform 1, an airtight leakage detector 5 is arranged on the top of the mounting cover 6, a first cylinder 9 is fixedly mounted on the top of the mounting cover 6, a closing component 4 is docked and mounted on the output end of the first cylinder 9, a lower fixture 3 is assembled on the support platform 1 in the mounting cover 6, and the lower fixture 3 and the closing component 4 correspond to each other, a placement cavity 31 is arranged on the top of the lower fixture 3, and an ejection component 8 is assembled on the bottom of the placement cavity 31, mounting grooves 11 are arranged on the support platforms 1 on both sides of the mounting cover 6, and a conveying component 7 is assembled inside the mounting grooves 11;

[0029] During the operation, the personnel can place the material box loaded with relays on the conveying component 7, and the conveying component 7 has two effects during the operation. One is to keep the relay to be tested close to the personnel for picking up, and the other is to place and convey the relay after the test. In this way, the personnel only need to work at the work station without repeatedly moving around. The airtightness of the detection space can be detected in real time by cooperating with the detection probe in the closed component 4 through the airtight leakage detector 5. The closed component 4 and the lower fixture 3 can be docked by the first cylinder 9 to form a closed space and complete the detection of the relay. The ejection component 8 in the lower fixture 3 can cooperate with the personnel to place the relay to be tested. This can not only ensure the convenience of the personnel during placement, but also reduce the friction between the power terminal and the lower fixture 3 when the relay is placed. The closed component 4 and the ejection component 8 cooperate with each other to separate the detection space. This can not only realize the airtightness detection of multiple relays, improve the detection process, but also avoid detection interference.

[0030] The closing component 4 includes an upper fixture 41, an air intake component 42, an air pressure detection probe 43, and a partition plate 44. The output end of the first cylinder 9 is docked with an air intake chamber 411, the back of the upper fixture 41 is docked with an air intake component 42 extending into the air intake chamber 411, the front of the upper fixture 41 is docked with an air pressure detection probe 43 connected to the air intake chamber 411, and two groups of partition plates 44 are fixedly installed at the bottom of the upper fixture 41. The conveying component 7 includes a conveyor belt 71, and both sides of the top of the support platform 1 are provided with a mounting groove 11, and the interior of the mounting groove 11 is equipped with a conveyor belt 71; the ejection component 8 includes a placement plate 81, a mounting groove 2 82, and a spring 83. The bottom of the placement chamber 31 is provided with a docking port 32, and the bottom of the docking port 32 is docked with a spring 83 extending into the placement chamber 31, and the top of the spring 83 is fixedly installed with a placement plate 81, and the top of the placement plate 81 is fixedly installed with a mounting groove 2 82, and the mounting groove 2 82 cooperates with the partition plate 44;

[0031] During this period, the personnel placed the undetected relays on the conveyor belt 71 on the placement plate 81 in an orderly manner. The upper fixture 41 and the lower fixture 3 cooperated with each other to complete the docking. The partition plate 44 was tightly docked with the installation groove 82. At the same time, the placement plate 81 was compressed by the pressure spring 83 to form a closed space. At that time, the closed space was inflated through the air intake component 42. The personnel needed to set the corresponding inflation pressure value according to the volume of the relay first, and inflate and pressurize the relay first. When the pressure reached a sufficient level, the air source was disconnected to keep the internal pressure of the product stable and enter the stable pressure holding time. The internal pressure value of the closed space was sensed by the air pressure detection probe 43. When the pressure value continued to drop, it meant that the product had leakage. When the pressure value was stable, the product had no leakage. After completion, the inspected relays could be placed on another set of conveyor belts 71 for export.

[0032] Embodiment 2

[0033] like Figure 1 and Figure 5 As shown, based on the above embodiment, this embodiment further provides the following contents:

[0034] In this embodiment, the top of the support platform 1 is equipped with a guide component 12 that is slidably connected to the lower fixture 3. The guide component 12 is composed of a guide rail and a guide groove. The guide groove is arranged at the bottom of the lower fixture 3. The top of the support platform 1 is fixedly installed with a guide rail, and the guide rail and the guide groove are slidably connected to each other.

[0035] During this period, the jig 3 can slide on the support platform 1 through the guide member 12 before and after the operation;

[0036] Slide outward to enter the placement state, and the personnel will place the relay;

[0037] Sliding inwards enters the detection state and performs airtightness test on the relay.

[0038] In this embodiment, a sensing component 2 is fixedly installed on the support platform 1 inside the installation cover 6, and the sensing component 2 is located at the front end of the installation cover 6. The sensing component 2 includes an infrared receiver 21 and an infrared transmitter 22. The infrared receiver 21 and the infrared transmitter 22 are fixedly installed on both sides of the installation cover 6.

[0039] By combining the above contents, when the lower fixture 3 slides outward, the personnel can place the relay that needs to be tested;

[0040] When placing, the person's hand will be close to the lower fixture 3. At this time, the infrared receiver 21 and the infrared transmitter 22 are used to complete the detection of the person's hand. When the sensing information is received, the pushing device on the device enters the power-off state.

[0041] In this embodiment, a second cylinder 10 is fixedly installed on the rear side of the top of the support platform 1 , and an output end of the second cylinder 10 is installed and connected to the back side of the lower fixture 3 .

[0042] By combining the above contents, when the lower fixture 3 slides outward or inward, it is necessary to drive the second cylinder 10 to operate;

[0043] At that time, the second cylinder 10 can push the lower fixture 3 to perform reciprocating motion.

[0044] Embodiment 3

[0045] like Figure 1-Figure 5 As shown, based on the above embodiment, this embodiment further provides the following contents:

[0046] In this embodiment, the air intake component 42 includes a main pipe component 421, a branch pipe component 422, a docking joint 423, and an air valve 424. The back side of the upper fixture 41 is docked with a connected branch pipe component 422, the outer ends of the branch pipe components 422 are fixedly installed with the main pipe component 421, the end of the main pipe component 421 is docked with a docking joint 423, and the branch pipe component 422 is fixedly installed with a matching air valve 424.

[0047] During this period, the personnel need to first install and connect the joint 423 with the pipeline of the external inflation facility, and then complete the air guide operation of the main pipe 421, and then complete the inflation operation of the upper fixture 41 through the branch pipe 422 on the main pipe 421;

[0048] Before and after the inflation test, personnel can use the gas valve 424 to complete real-time control of the gas guiding process of the pipe.

[0049] In this embodiment, the conveying assembly 7 also includes a motor 72, and the conveyor belt 71 is composed of a conveyor roller and a guide belt. The interior of the installation groove 11 is equipped with a guide belt through a conveyor roller. The motor 72 is fixedly installed on both sides of the support platform 1, and the output shaft of the motor 72 is installed and connected to the conveyor roller.

[0050] During this period, when the material box is placed on the conveyor belt 71, the motor 72 can be started, and the output shaft of the motor 72 drives the conveyor belt 71 to convey, thereby completing the conveying operation of the material box;

[0051] It should be noted that the two sets of conveyor belts 71 are in reverse conveyance mode, one side conveys the untested relays to the personnel, and the other side conveys the tested relays for material lifting.

[0052] In this embodiment, the air inlet cavities 411 are grouped in pairs, and the partition plate 44 is located between each group of air inlet cavities 411 .

[0053] During this period, the air inlet cavity 411 corresponds to the placement cavity 31 below. When the air inlet cavity 411 is docked with the placement cavity 31, the partition plate 44 will naturally enter the placement cavity 31 to complete the separation of the placement space and multiple individual detections of the relays.

[0054] In the above scheme, the air pressure detection probe adopts LFM108; the infrared receiver and transmitter adopt TR20001.

[0055] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0056] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A relay airtight leakage detection device, characterized in that: The invention comprises a support platform (1), a mounting cover (6) is fixedly mounted on the top of the support platform (1), a gas-tight leakage detector (5) is arranged on the top of the mounting cover (6), a first cylinder (9) is fixedly mounted on the top of the mounting cover (6), a closing component (4) is dockedly mounted on the output end of the first cylinder (9), a lower fixture (3) is mounted on the support platform (1) in the mounting cover (6), and the lower fixture (3) and the closing component (4) correspond to each other, a placement cavity (31) is arranged on the top of the lower fixture (3), and an ejection component (8) is arranged on the bottom of the placement cavity (31), and mounting grooves (11) are arranged on the support platforms (1) on both sides of the mounting cover (6), and a conveying component (7) is mounted inside the mounting grooves (11); The sealing component (4) comprises an upper fixture (41), an air intake component (42), an air pressure detection probe (43), and a partition plate (44); the output end of the first cylinder (9) is docked with an air intake chamber (411); the back of the upper fixture (41) is docked with an air intake component (42) extending into the air intake chamber (411); the front of the upper fixture (41) is docked with an air pressure detection probe (43) connected to the air intake chamber (411); two groups of partition plates (44) are fixedly mounted on the bottom of the upper fixture (41); the conveying component (7) comprises a conveying belt (71); the top of the support platform (1) Both sides of the part are provided with a first installation groove (11), and a conveyor belt (71) is installed inside the first installation groove (11); the ejection assembly (8) includes a placement plate (81), a second installation groove (82), and a spring (83); a docking port (32) is provided at the bottom of the placement cavity (31), and a spring (83) extending into the placement cavity (31) is docked and installed at the bottom of the docking port (32); a placement plate (81) is fixedly installed on the top of the spring (83), and a second installation groove (82) is fixedly installed on the top of the placement plate (81), and the second installation groove (82) cooperates with the partition plate (44).

2. A relay airtight leakage detection device according to claim 1, characterized in that: The top of the support platform (1) is equipped with a guide component (12) which is slidably connected to the lower fixture (3). The guide component (12) is composed of a guide rail and a guide groove. The guide groove is arranged at the bottom of the lower fixture (3). The top of the support platform (1) is fixedly installed with the guide rail, and the guide rail and the guide groove are slidably connected to each other.

3. A relay airtight leakage detection device according to claim 2, characterized in that: A sensing component (2) is fixedly mounted on the support platform (1) in the installation cover (6), and the sensing component (2) is located at the front end of the installation cover (6). The sensing component (2) comprises an infrared receiver (21) and an infrared transmitter (22). The infrared receiver (21) and the infrared transmitter (22) are fixedly mounted on both sides of the installation cover (6).

4. A relay airtight leakage detection device according to claim 3, characterized in that: The air intake component (42) comprises a main pipe component (421), a branch pipe component (422), a butt joint (423), and an air valve (424); a connected branch pipe component (422) is butt-jointed to the back of the upper fixture (41); the main pipe component (421) is fixedly mounted on the outer end of the branch pipe component (422); the butt joint (423) is butt-jointed to the end of the main pipe component (421); and a matching air valve (424) is fixedly mounted on the branch pipe component (422).

5. A relay airtight leakage detection device according to claim 4, characterized in that: A second cylinder (10) is fixedly mounted on the rear side of the top of the support platform (1), and an output end of the second cylinder (10) is mounted and connected to the back side of the lower fixture (3).

6. A relay airtight leakage detection device according to claim 5, characterized in that: The conveying assembly (7) also includes a motor (72). The conveying belt (71) is composed of a conveying roller and a guide belt. The interior of the installation groove (11) is equipped with a guide belt through the conveying roller. The motor (72) is fixedly installed on both sides of the support platform (1), and the output shaft of the motor (72) is installed and connected to the conveying roller.

7. A relay airtight leakage detection device according to claim 6, characterized in that: The air inlet cavities (411) are arranged in groups of two, and a partition plate (44) is located between each group of air inlet cavities (411).