Fixed-length sampler for yarn fineness detection
By designing a yarn fineness detection fixed-length sampler that requires only one set of yarns and can synchronize the stretching and fixed-length of multiple segments of yarns, the problem of troublesome and low efficiency in the prior art is solved, and efficient yarn fixed-length sampling and fineness detection are achieved.
Patent Information
- Application Number
- CN202420838274.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The existing yarn fineness detection fixed-length sampler requires multiple sets of yarns to be loaded, resulting in a troublesome loading process and low efficiency.
A yarn fineness detection fixed-length sampler is designed. Only one set of yarns can be loaded, and multiple segments of yarn can be stretched and lengthened simultaneously, which is realized through components such as yarn wire feeder, brake servo motor, ball screw and fixed-length plate.
It effectively improves the working efficiency of fixed-length sampling of yarns, simplifies the yarn loading process, and facilitates the yarn fineness detection work.
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Figure CN222866244U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of yarn sampling, in particular to a yarn fineness detection fixed-length sampler. Background Art
[0002] The fineness of the yarn is called the yarn count. The yarn used for fabrics can be thick or thin, and the thickness is usually expressed in count. The higher the count, the thinner the yarn, and the lower the count, the thicker the yarn. When testing the yarn fineness, it is necessary to take fixed-length samples and then weigh the fixed-length sampled yarn on a balance to determine the yarn fineness.
[0003] After searching, the existing Chinese patent with publication number CN202220385499.2 discloses a fixed-length sampling device for detecting the fineness of textile yarn. The yarn is pressed against the clamping surface of the first clamping member by a positioning member. The first clamping member moves along the stretching direction to simulate the hand movement to stretch the yarn, thereby reducing the repetitive hand movements of the yarn sampling tester. The force used to stretch multiple yarns tends to be consistent, which helps to improve the sampling efficiency.
[0004] The above-mentioned technical scheme has the following defects: although such a fixed-length sampler for yarn fineness detection can clamp and stretch multiple groups of yarns through multiple groups of clamping surfaces, so that the tool can perform fixed-length sampling on multiple groups of stretched yarns, such a fixed-length sampler requires multiple groups of yarns for feeding, and multiple groups of yarns are manually loaded one by one, which makes the loading process more troublesome. In order to further improve the working efficiency of yarn fixed-length sampling, a fixed-length sampler for yarn fineness detection is proposed, which only requires one group of yarn for yarn loading, and can simultaneously stretch and fix the length of multiple sections of yarn, thereby effectively improving the working efficiency of yarn fixed-length sampling, thereby facilitating yarn fineness detection.
[0005] In view of this, the author improves and solves the above problems, concentrates on research and cooperates with theoretical application, and finally proposes a technical solution with reasonable design and effective improvement of the above defects.
[0006] The information disclosed in this background technology section is only intended to deepen the understanding of the overall background technology of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to those skilled in the art. Utility Model Content
[0007] The utility model provides a fixed-length sampler for yarn fineness detection, which solves the problems raised in the above background. Only one group of yarns is needed for yarn feeding, and multiple sections of yarns can be stretched and fixed in length simultaneously, thereby effectively improving the working efficiency of yarn fixed-length sampling, thereby facilitating the yarn fineness detection work.
[0008] The utility model solves the above-mentioned technical problems as follows: a fixed-length sampler for yarn fineness detection, comprising a detection platform body, a count scale and a fixed-length plate, the count scale being placed on the top of the detection platform body, a positioning frame, a sampling frame, a guide frame and a yarn feeding machine being fixedly installed on the top of the detection platform body, a positioning screw being threadedly connected to the top of the positioning frame, an upper positioning plate being rotatably connected to the bottom of the positioning screw, a No. 1 yarn guide wheel being evenly rotatably connected to the sampling frame, an adjusting frame being fixedly installed on the top of the detection platform body, a brake servo motor being fixedly installed on the inner wall of the adjusting frame, a ball screw being fixedly connected to the brake servo motor, a screw nut being threadedly connected to the outer wall of the ball screw, and the Both sides of the lead screw nut are fixedly connected with load-bearing sliders, and limit rods are fixedly installed on both sides of the inner wall of the adjusting frame near the middle position, the load-bearing slider is fixedly connected with a guide wheel placement plate, and the guide wheel placement plate is evenly fixedly installed with a connecting rod, and the connecting rod is rotatably connected with the second yarn guide wheel, and the top of the sampling frame is fixedly connected with a cylinder, and two fixed-length plates are provided, one side of the fixed-length plate is installed on the driving end of the cylinder, and the other side of the fixed-length plate is installed on the outer wall of the sampling frame, and the middle position of the fixed-length plate is slidably connected with a cutting tool, and the outer wall of the fixed-length plate near the middle position is magnetically connected with positioning magnetic strips on both sides, and the inner wall of the guide frame is rotatably connected with guide wheels on both sides near the middle position.
[0009] On the basis of the above technical solution, the present invention can also be improved as follows.
[0010] Furthermore, the upper positioning plate is slidably connected to the inner wall of the positioning frame, and the bottom of the upper positioning plate and the bottom of the inner wall of the positioning frame are evenly provided with sawtooth grooves, and the sawtooth grooves on both sides are meshed.
[0011] Furthermore, the load-bearing sliding block is provided with a sliding hole corresponding to the limiting rod, and the inner wall of the sliding hole is slidably connected to the limiting rod.
[0012] Furthermore, the sampling rack is provided with strip-shaped holes corresponding to the plurality of connecting rods.
[0013] Furthermore, iron bars are fixedly installed on both sides of the outer wall of the fixed-length plate near the middle position corresponding to the positioning magnetic bars.
[0014] Furthermore, a pointer is fixedly installed on the right side of the positioning magnetic strip corresponding to the cutting tool, and a scale is arranged on the outer wall of the sampling rack.
[0015] Furthermore, the outer walls of the No. 1 yarn guide wheel and the No. 2 yarn guide wheel are configured as concave arc structures.
[0016] Furthermore, the plurality of No. 1 yarn guide wheels and No. 2 yarn guide wheels are closely staggered.
[0017] The utility model provides a fixed-length sampler for yarn fineness detection, which has the following advantages:
[0018] 1. The yarn bobbin is placed in the yarn feeding machine. After the yarn head passes through the gap between the guide wheels on both sides of the inner wall of the guide frame, the yarn bends and passes through the staggered No. 1 yarn guide wheel and No. 2 yarn guide wheel, and then passes through the inner wall of the positioning frame. The rotation of the positioning screw can drive the upper positioning plate to slide down in the positioning frame. The upper positioning plate can clamp and position one end of the yarn on the inner wall of the positioning frame, thereby completing the feeding. The overall process is simple and easy to operate;
[0019] 2. The yarn feeder can release the yarn continuously. The brake servo motor is started to rotate the ball screw to drive the No. 2 yarn guide wheel at the connecting rod to rise and fall. The staggered No. 1 yarn guide wheel and No. 2 yarn guide wheel can pull the yarn in an S shape. When the yarn is pulled to the required length, the yarn feeder is stopped. The cylinder extension is started to drive the upper fixed length plate to rise and fall. A pointer is set on the right end of the fixed length plate to correspond to the scale, and the fixed length can be accurately viewed through the scale;
[0020] 3. The positioning magnetic strips are magnetically connected to the two sides of the fixed length plate to position the elongated thin wire. The sliding cutting tool can cut the positioned yarn to obtain fixed length samples. The sampled yarn can be placed in the count scale for count measurement.
[0021] 4. Such a yarn fineness detection fixed-length sampler only needs one set of yarns to load the yarns, and can simultaneously stretch and fix the length of multiple sections of yarns, thereby effectively improving the work efficiency of yarn fixed-length sampling and improving the work efficiency of yarn fineness detection.
[0022] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with the accompanying drawings. The specific implementation method of the utility model is given in detail by the following embodiments and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0024] Figure 1 A front view of a fixed-length sampler for detecting yarn fineness provided by an embodiment of the utility model;
[0025] Figure 2 A schematic diagram of the structure of a fixed-length sampler for yarn fineness detection provided by an embodiment of the utility model;
[0026] Figure 3 A schematic diagram of the structure of a No. 1 yarn guide wheel in a yarn fineness detection fixed-length sampler provided by an embodiment of the utility model;
[0027] Figure 4 A schematic diagram of the structure of a fixed-length sampler for yarn fineness detection provided by an embodiment of the utility model;
[0028] Figure 5 A schematic diagram of the structure of a fixed-length sampler for yarn fineness detection provided by an embodiment of the utility model;
[0029] Figure 6 A schematic diagram of the structure of a fixed-length sampler for detecting yarn fineness provided in one embodiment of the utility model.
[0030] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0031] 1. Testing table body; 2. Counting scale; 3. Positioning frame; 4. Sampling frame; 5. Guide frame; 6. Yarn feeding machine; 7. Positioning screw; 8. Upper positioning plate; 9. No. 1 yarn guide wheel; 10. Adjusting frame; 11. Brake servo motor; 12. Ball screw; 13. Screw nut; 14. Load-bearing slide block; 15. Limit rod; 16. Guide wheel placement plate; 17. No. 2 yarn guide wheel; 18. Connecting rod; 19. Fixed length plate; 20. Cylinder; 21. Cutting tool; 22. Positioning magnetic strip; 23. Pointer; 24. Scale; 25. Guide wheel; 26. Iron bar. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1-6 The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.
[0033] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0035] like Figure 1-6 As shown, a fixed-length sampler for yarn fineness detection comprises a detection platform body 1, a count scale 2 and a fixed-length plate 19, the count scale 2 is placed on the top of the detection platform body 1, a positioning frame 3, a sampling frame 4, a guide frame 5 and a yarn feeding machine 6 are fixedly installed on the top of the detection platform body 1, a positioning screw 7 is threadedly connected to the top of the positioning frame 3, and an upper positioning plate 8 is rotatably connected to the bottom of the positioning screw 7, and a No. 1 yarn guide wheel 9 is evenly rotatably connected to the sampling frame 4, an adjusting frame 10 is fixedly installed on the top of the detection platform body 1, a brake servo motor 11 is fixedly installed on the inner wall of the adjusting frame 10, a ball screw 12 is fixedly connected to the brake servo motor 11, a screw nut 13 is threadedly connected to the outer wall of the ball screw 12, and both sides of the screw nut 13 are fixed A load-bearing slider 14 is fixedly connected, and limit rods 15 are fixedly installed on both sides of the inner wall of the adjusting frame 10 near the middle position. The load-bearing slider 14 is fixedly connected to a guide wheel placement plate 16, and the guide wheel placement plate 16 is evenly fixedly installed with a connecting rod 18, and the connecting rod 18 is rotatably connected to the second yarn guide wheel 17. The top of the sampling frame 4 is fixedly connected to a cylinder 20, and two fixed-length plates 19 are provided. One side of the fixed-length plate 19 is installed on the driving end of the cylinder 20, and the other side of the fixed-length plate 19 is installed on the outer wall of the sampling frame 4. A cutting tool 21 is slidably connected to the middle position of the fixed-length plate 19, and the outer wall of the fixed-length plate 19 is magnetically connected to positioning magnetic strips 22 on both sides near the middle position. The inner wall of the guide frame 5 is rotatably connected to guide wheels 25 on both sides near the middle position.
[0036] Preferably, the upper positioning plate 8 is slidably connected to the inner wall of the positioning frame 3, and the bottom of the upper positioning plate 8 and the bottom of the inner wall of the positioning frame 3 are evenly provided with serrated grooves, and the serrated grooves on both sides are meshed.
[0037] Preferably, the load-bearing sliding block 14 is provided with a sliding hole corresponding to the limiting rod 15 , and the inner wall of the sliding hole is slidably connected to the limiting rod 15 .
[0038] Preferably, the sampling rack 4 is provided with strip-shaped holes corresponding to the plurality of connecting rods 18 .
[0039] Preferably, iron bars 26 are fixedly installed on the outer wall of the fixed-length plate 19 near the middle position on both sides corresponding to the positioning magnetic strips 22.
[0040] Preferably, a pointer 23 is fixedly installed on the right side of the positioning magnetic strip 22 corresponding to the cutting tool 21 , and a scale 24 is provided on the outer wall of the sampling rack 4 .
[0041] Preferably, the outer walls of the No. 1 yarn guide wheel 9 and the No. 2 yarn guide wheel 17 are configured as concave arc structures.
[0042] Preferably, a plurality of No. 1 yarn guide wheels 9 and No. 2 yarn guide wheels 17 are closely staggered.
[0043] The specific working principle and use method of the utility model are as follows: the yarn bobbin is placed in the yarn feeding machine 6, and after the yarn head passes through the gap between the guide wheels 25 on both sides of the inner wall of the guide frame 5, the yarn bends and passes through the staggered No. 1 yarn guide wheel 9 and the No. 2 yarn guide wheel 17, and the passed yarn then passes through the inner wall of the positioning frame 3, and the rotating positioning screw 7 can drive the upper positioning plate 8 to slide down in the positioning frame 3, and the upper positioning plate 8 can clamp and position one end of the yarn on the inner wall of the positioning frame 3, and the yarn feeding machine 6 can continuously release the yarn, and the brake servo motor 11 is started to rotate the ball screw 12, which can drive the load-bearing sliders 14 on both sides to slide on the outer wall of the limit rod 15 through the screw nut 13, so that the guide wheel placement plate 16 can be The No. 2 yarn guide wheel 17 at the connecting rod 18 is driven to rise and fall, and the staggered No. 1 yarn guide wheel 9 and the No. 2 yarn guide wheel 17 can pull the yarn in an S shape. When the yarn is pulled to the required length, the yarn feeding machine 6 is stopped, and the cylinder 20 is started to extend and retract to drive the upper fixed-length plate 19 to rise and fall. A pointer 23 is provided at the right end of the fixed-length plate 19 to correspond to the scale 24. The fixed-length length can be accurately viewed through the scale 24. When the positioning length is reached, the cylinder 20 can be closed, and the positioning magnetic strip 22 is magnetically connected to the two sides of the fixed-length plate 19 to position the elongated thin wire. The positioned yarn can be cut by the cutting tool 21 to obtain a fixed-length sample, and the sampled yarn can be placed in a count scale 2 for count measurement.
[0044] The above description is only a preferred embodiment of the utility model and does not impose any form of limitation on the utility model. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.
Claims
1. A yarn fineness detection fixed-length sampler, comprising a detection platform body (1), a count scale (2) and a fixed-length plate (19), characterized in that: The count scale (2) is placed on the top of the detection platform body (1); a positioning frame (3), a sampling frame (4), a guide frame (5) and a yarn feeding machine (6) are fixedly installed on the top of the detection platform body (1); a positioning screw (7) is threadedly connected to the top of the positioning frame (3); the bottom of the positioning screw (7) is rotatably connected to an upper positioning plate (8); the sampling frame (4) is evenly rotatably connected to a No. 1 yarn guide wheel (9); an adjustment frame (10) is fixedly installed on the top of the detection platform body (1); a brake servo motor (11) is fixedly installed on the inner wall of the adjustment frame (10); the brake servo motor (11) is fixedly connected to a ball screw (12); the outer wall of the ball screw (12) is threadedly connected to a screw nut (13); both sides of the screw nut (13) are fixedly connected to a load-bearing slider (14); the adjustment frame (1 The inner wall of the guide frame (5) is fixedly installed with limit rods (15) on both sides near the middle position, the load-bearing slider (14) is fixedly connected with a guide wheel placement plate (16), the guide wheel placement plate (16) is evenly fixedly installed with a connecting rod (18), the connecting rod (18) is rotatably connected with a second yarn guide wheel (17), the top of the sampling frame (4) is fixedly connected with a cylinder (20), two fixed-length plates (19) are provided, one side of the fixed-length plate (19) is installed on the driving end of the cylinder (20), and the other side of the fixed-length plate (19) is installed on the outer wall of the sampling frame (4), the middle position of the fixed-length plate (19) is slidably connected with a cutting tool (21), the outer wall of the fixed-length plate (19) is magnetically connected with positioning magnetic strips (22) on both sides near the middle position, and the inner wall of the guide frame (5) is rotatably connected with guide wheels (25) on both sides near the middle position.
2. A fixed-length sampler for yarn fineness detection according to claim 1, characterized in that: The upper positioning plate (8) is slidably connected to the inner wall of the positioning frame (3), and the bottom of the upper positioning plate (8) and the bottom of the inner wall of the positioning frame (3) are evenly provided with sawtooth grooves, and the sawtooth grooves on both sides are meshed.
3. A fixed-length sampler for yarn fineness detection according to claim 1, characterized in that: The load-bearing sliding block (14) is provided with a sliding hole corresponding to the limiting rod (15), and the inner wall of the sliding hole is slidably connected to the limiting rod (15).
4. A fixed-length sampler for yarn fineness detection according to claim 1, characterized in that: The sampling rack (4) is provided with strip-shaped holes corresponding to the plurality of connecting rods (18).
5. A fixed-length sampler for yarn fineness detection according to claim 1, characterized in that: Iron bars (26) are fixedly mounted on the outer wall of the fixed-length plate (19) at both sides near the middle position corresponding to the positioning magnetic bars (22).
6. A fixed-length sampler for yarn fineness detection according to claim 1, characterized in that: A pointer (23) is fixedly mounted on the right side of the positioning magnetic strip (22) corresponding to the cutting tool (21), and a scale (24) is arranged on the outer wall of the sampling rack (4).
7. A fixed-length sampler for yarn fineness detection according to claim 1, characterized in that: The outer walls of the first yarn guide wheel (9) and the second yarn guide wheel (17) are arranged to be concave arc structures.
8. A fixed-length sampler for yarn fineness detection according to claim 1, characterized in that: The plurality of No. 1 yarn guide wheels (9) and No. 2 yarn guide wheels (17) are closely staggered.
Citation Information
Patent Citations
Textile yarn fineness detection fixed-length sampling device
CN217211476U