Visual inspection machine for packaging intelligent card module

Abstract

The utility model discloses a visual inspection machine for packaging an intelligent card module, which comprises a bottom frame and a stand column frame, the top end of the bottom frame is movably provided with the stand column frame, the top end of the bottom frame on one side of the stand column frame is provided with a feeding conveyor, and the top end of the bottom frame on the other side of the stand column frame is provided with a discharging conveyor. A transverse moving assembly is movably installed on the outer wall of the top end of the stand column frame, and a longitudinal moving assembly is movably installed on the outer wall of the transverse moving assembly. According to the utility model, convenient up-and-down detection and side detection of the intelligent card module by the visual detection machine are realized, multi-position detection of the intelligent card module through circumferential rotation is facilitated, batch and rapid detection of the intelligent card module is facilitated, the detection range of the intelligent card module is increased, and the detection efficiency of the intelligent card module is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of detection machines, in particular to a visual detection machine for packaging smart card modules. Background Art

[0002] Smart cards use silicon chips to store information. The advanced silicon chip manufacturing process can fully guarantee the card's anti-magnetic, anti-static and various radiation capabilities. In addition, due to the small size of the silicon chip, it is protected by an epoxy layer inside and by a PCB board and substrate outside. Smart card module packaging technology is a technology that packages smart card chips into modules and connects and communicates with other devices. The widespread application of smart card module packaging technology makes payment, identity authentication, access control and other scenarios in our lives more convenient and secure.

[0003] For example, a fully automatic visual inspection machine for the middle layer of a smart card disclosed in the authorization announcement number CN207351388U includes a detection machine, a detection platform for placing fixed products on the detection machine, a placement slot for placing products on the detection platform, and a visual inspection mechanism for visually inspecting products on the detection machine, which can move left and right, front and back to directly above the product. The visual inspection mechanism includes an X-axis control device and a Y-axis control device, each step distance of the left and right movement of the CCD camera is the same, and each step distance of the front and back movement of the X-axis control device controlled by the Y-axis control device is the same;

[0004] Although it realizes the equidistant control of the CCD camera movement through the X-axis control device and the Y-axis control device to take pictures of the product for inspection, it can detect the size of the product, the distance between two products and the welding quality of the product, etc. The inspection efficiency of the inspection machine is high when it is used;

[0005] However, the existing detection machine is not conducive to convenient up and down detection and side detection when in use, and it is not convenient to rotate the smart card module in a circular manner to perform multi-position detection and batch rapid detection, which greatly affects the detection range and detection efficiency of the smart card module. Utility Model Content

[0006] The purpose of the utility model is to provide a visual inspection machine for smart card module packaging, so as to solve the problem proposed in the above background technology that the inspection machine is not convenient for convenient up and down inspection and side inspection, and is not convenient for circularly rotating the smart card module for multi-position inspection and batch rapid inspection, which affects the inspection range of the smart card module and the inspection work efficiency.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a visual inspection machine for smart card module packaging, comprising a base frame and a column frame, the top of the base frame is movably mounted with the column frame, the top of the base frame on one side of the column frame is mounted with a feeding conveyor, the top of the base frame on the other side of the column frame is mounted with a discharging conveyor, a lateral moving component is movably mounted on the outer wall of the top of the column frame, a longitudinal moving component is movably mounted on the outer wall of the lateral moving component, a pneumatic clamp is mounted on the bottom end of the longitudinal moving component, a rotating box is mounted on the top of the base frame below the pneumatic clamp, a rotating disc is arranged on the top of the rotating box, an upper bracket is mounted on the top of the base frame on one side of the rotating disc, a lower bracket is mounted on the top of the base frame on one side of the upper bracket, and a side bracket is mounted on the top of the base frame on one side of the lower bracket.

[0008] Preferably, an upper detection camera is installed on the outer wall of the upper bracket, a lower detection camera is installed on the outer wall of the lower bracket, and a side detection camera is installed on the side wall of the side bracket.

[0009] Preferably, eight groups of clamp frames are arranged in an annular shape at the top of the rotating disc at equal intervals, and the clamp frames all extend to the outside of the rotating disc.

[0010] Preferably, a servo motor is installed inside the rotating box below the rotating disc, a first worm is installed at the output end of the servo motor, a first worm wheel is installed inside the rotating box on one side of the first worm, and the first worm is meshed with the first worm wheel, a first rotating column is installed at the top of the first worm wheel, and the first rotating column is connected to the rotating disc.

[0011] Preferably, a rotating motor is installed inside the rotating disc below the clamp frame, a transmission gear is installed at the output end of the rotating motor, a linkage gear is installed inside the rotating disc on one side of the transmission gear, and the transmission gears are meshed with the linkage gears, a transmission shaft is installed at the top of the linkage gear, and the transmission shaft is connected to the clamp frame.

[0012] Preferably, a stepper motor is installed inside the base frame below the column frame, and a second worm is installed at the output end of the stepper motor.

[0013] Preferably, a second worm wheel is installed inside the base frame on one side of the second worm, and the second worm is meshed with the second worm wheel. A second rotating frame is installed on the top of the second worm wheel, and the second rotating frame is connected to the column frame.

[0014] Preferably, a remote controller is installed on the top of the base frame on one side of the side bracket, and the input end of the remote controller is electrically connected to the input ends of the feeding conveyor, the discharging conveyor, the lateral moving component, the pneumatic clamp, the longitudinal moving component, the upper detection camera, the side detection camera, the servo motor, the rotating motor, the stepping motor, and the lower detection camera.

[0015] Compared with the prior art, the utility model has the following beneficial effects: the inspection machine not only realizes convenient up-down and side inspection of the smart card module by the visual inspection machine, facilitates multi-position inspection of the circularly rotating smart card module, facilitates batch and rapid inspection of the smart card module, but also increases the inspection range of the smart card module, and improves the working efficiency of the smart card module inspection;

[0016] (1) The smart card module is clamped by a pneumatic clamp, and the lateral moving component and the longitudinal moving component drive the pneumatic clamp to move to the top of the rotating disk to facilitate the placement of the smart card module into the fixture frame. In the same way, multiple groups of smart card modules are placed in sequence. The servo motor drives the first worm to rotate, and the first worm drives the first worm wheel to rotate. At the same time, the first worm wheel drives the rotating disk to rotate through the first rotating column. The rotating disk drives multiple groups of fixture frames to rotate, and the fixture frame drives the smart card module to rotate to the bottom of the upper detection camera, and the upper detection camera performs visual inspection. The servo motor controls the rotating disk and the smart card module to rotate to the top of the lower detection camera, and the lower detection camera performs visual inspection, thereby realizing the convenient up and down inspection of the smart card module by the visual inspection machine, and facilitating the multi-position inspection of the circularly rotating smart card module;

[0017] (2) Visual inspection is performed through a side inspection camera to facilitate the inspection of the side of the smart card module. The rotary motor drives the transmission gear to rotate, drives the linkage gear to rotate, and the linkage gear drives the transmission shaft, the fixture frame and the smart card module to rotate to facilitate the circular rotation side inspection of the smart card module. The visual inspection machine realizes convenient side inspection of the smart card module, facilitates comprehensive inspection of the circular rotation side, and increases the scope of smart card module inspection;

[0018] (3) The servo motor drives the rotating disc and the smart card module to rotate to the bottom of the pneumatic clamp, and the pneumatic clamp clamps them. The stepper motor drives the second worm to rotate, drives the second worm wheel to rotate, and the second worm wheel drives the column frame, the horizontal moving component, the vertical moving component, and the pneumatic clamp to rotate through the second rotating frame to facilitate the transportation of the smart card module to the surface of the discharge conveyor, and the discharge is carried out by the discharge conveyor, thereby realizing the convenient transportation, detection and discharge of the smart card module by the detection machine, reducing manual participation, facilitating the rapid batch detection of smart card modules, and improving the work efficiency of smart card module detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 It is a side cross-sectional structural schematic diagram of the utility model;

[0021] Figure 3 This is a front view structural schematic diagram of the utility model;

[0022] Figure 4 This is a schematic diagram of the front cross-sectional structure of the lower detection camera of the utility model;

[0023] Figure 5 It is a three-dimensional structural schematic diagram of the base frame of the utility model;

[0024] Figure 6 It is a three-dimensional structural schematic diagram of the rotating disc of the utility model;

[0025] Figure 7 It is a three-dimensional structural schematic diagram of the feeding conveyor of the utility model;

[0026] Figure 8 For the utility model Figure 1 A is an enlarged structural diagram;

[0027] Fig. 9 For the utility model Figure 2 The enlarged structural diagram at B in FIG.

[0028] Fig.10 For the utility model Figure 4 The enlarged structural diagram at C in the figure.

[0029] In the figure: 1. base frame; 2. feeding conveyor; 3. discharging conveyor; 4. column frame; 5. lateral moving assembly; 6. pneumatic clamp; 7. upper bracket; 8. upper detection camera; 9. lower bracket; 10. side bracket; 11. side detection camera; 12. rotating box; 13. rotating disc; 14. fixture frame; 15. servo motor; 16. first worm; 17. first worm wheel; 18. first rotating column; 19. rotating motor; 20. transmission gear; 21. linkage gear; 22. transmission shaft; 23. stepping motor; 24. second worm; 25. second worm wheel; 26. second rotating frame; 27. lower detection camera; 28. remote controller; 29. ​​longitudinal moving assembly. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] See also Figure 1-10, the utility model provides an embodiment: a visual inspection machine for packaging smart card modules, including a base frame 1 and a column frame 4, the top of the base frame 1 is movably mounted with the column frame 4, the top of the base frame 1 on one side of the column frame 4 is mounted with a feeding conveyor 2, the top of the base frame 1 on the other side of the column frame 4 is mounted with a discharging conveyor 3, a lateral moving component 5 is movably mounted on the outer wall of the top of the column frame 4, a longitudinal moving component 29 is movably mounted on the outer wall of the lateral moving component 5, a pneumatic clamp 6 is mounted on the bottom end of the longitudinal moving component 29, a rotating box 12 is mounted on the top of the base frame 1 below the pneumatic clamp 6, a rotating disc 13 is arranged on the top of the rotating box 12, an upper bracket 7 is mounted on the top of the base frame 1 on one side of the rotating disc 13, a lower bracket 9 is mounted on the top of the base frame 1 on one side of the upper bracket 7, and a side bracket 10 is mounted on the top of the base frame 1 on one side of the lower bracket 9;

[0032] An upper detection camera 8 is installed on the outer wall of the upper bracket 7, a lower detection camera 27 is installed on the outer wall of the lower bracket 9, a side detection camera 11 is installed on the side wall of the side bracket 10, and eight sets of fixture frames 14 with equal spacing are arranged in a ring shape at the top of the rotating disc 13, and the fixture frames 14 all extend to the outside of the rotating disc 13;

[0033] First, the inspection personnel place the smart card modules that need to be inspected on the top of the feeding conveyor 2 in turn, and the base frame 1 supports the feeding conveyor 2 to facilitate the feeding conveyor 2 to transport them. When a group of smart card modules above the feeding conveyor 2 moves to the bottom of the horizontal moving component 5, the pneumatic clamp 6 is opened by operating the remote controller 28, and the pneumatic clamp 6 clamps the smart card module. The remote controller 28 is operated to open the horizontal moving component 5 and the longitudinal moving component 29. Under the support of the column frame 4, the horizontal moving component 5 and the longitudinal moving component 29 drive the pneumatic clamp 6 to move to the top of the rotating disk 13 to facilitate the smart card module to be placed in the fixture frame 14. In the same way, multiple groups of smart card modules are placed in sequence. The remote controller 28 is operated to start the servo motor 15, and the rotating box 12 supports the servo motor 15. The servo motor 15 drives the first worm 16 to rotate. Under the meshing action of the first worm 16 and the first worm wheel 17, the first worm 16 drives the first worm wheel 17 to rotate. At the same time, the first worm wheel 17 drives the rotating disk 13 to rotate through the first rotating column 18. The rotating disk 13 drives multiple sets of fixture frames 14 to rotate. The fixture frame 14 drives the smart card module to rotate to the bottom of the upper detection camera 8. With the support of the upper detection camera 8 by the upper bracket 7, the upper detection camera 8 performs visual inspection. The servo motor 15 controls the rotating disk 13 and the smart card module to rotate to the top of the lower detection camera 27. With the support of the lower detection camera 27 by the lower bracket 9, the lower detection camera 27 performs visual inspection, which realizes the convenient up and down detection of the smart card module by the visual inspection machine and facilitates the multi-position detection of the circularly rotating smart card module.

[0034] A servo motor 15 is installed inside the rotating box 12 below the rotating disc 13. The servo motor 15 plays a role of power drive. A first worm 16 is installed at the output end of the servo motor 15. A first worm wheel 17 is installed inside the rotating box 12 on one side of the first worm 16. The first worm 16 is meshed with the first worm wheel 17. A first rotating column 18 is installed at the top of the first worm wheel 17, and the first rotating column 18 is connected to the rotating disc 13.

[0035] A rotating motor 19 is installed inside the rotating disc 13 below the clamp frame 14. The rotating motor 19 plays a role of power driving. A transmission gear 20 is installed at the output end of the rotating motor 19. A linkage gear 21 is installed inside the rotating disc 13 on one side of the transmission gear 20. The transmission gear 20 is meshed with the linkage gear 21. A transmission shaft 22 is installed at the top of the linkage gear 21, and the transmission shaft 22 is connected to the clamp frame 14.

[0036] The rotating disk 13 and the smart card module are controlled by the servo motor 15 to rotate to one side of the side detection camera 11. Under the support of the side detection camera 11 by the side bracket 10, the side detection camera 11 performs visual inspection to facilitate the inspection of the side of the smart card module. The rotating motor 19 is started by operating the remote controller 28, and the rotating motor 19 drives the transmission gear 20 to rotate. Under the meshing of the transmission gear 20 and the linkage gear 21, the linkage gear 21 is driven to rotate. The linkage gear 21 drives the transmission shaft 22, the fixture frame 14 and the smart card module to rotate to facilitate the circular rotation side inspection of the smart card module. The upper detection camera 8, the lower detection camera 27 and the side detection camera 11 are all MGS508-H2 models to visually capture images of each group of smart cards, and then transmit the captured images to the internal visual inspection system for processing, and then transmit the results to the external Internet computer platform in turn to facilitate the inspection personnel to view the stored image information, so as to realize the convenient side inspection of the smart card module by the visual inspection machine, facilitate the comprehensive inspection of the circular rotation side, and increase the scope of smart card module inspection;

[0037] A stepper motor 23 is installed inside the base frame 1 below the column frame 4, and the stepper motor 23 plays a role of power drive. A second worm 24 is installed at the output end of the stepper motor 23, and a second worm gear 25 is installed inside the base frame 1 on one side of the second worm 24, and the second worm 24 is meshed with the second worm gear 25. A second rotating frame 26 is installed at the top end of the second worm gear 25, and the second rotating frame 26 is connected to the column frame 4;

[0038] A remote controller 28 is installed at the top of the bottom frame 1 on one side of the side bracket 10, and the input end of the remote controller 28 is electrically connected to the input ends of the feeding conveyor 2, the discharging conveyor 3, the lateral moving assembly 5, the pneumatic clamp 6, the longitudinal moving assembly 29, the upper detection camera 8, the side detection camera 11, the servo motor 15, the rotary motor 19, the stepping motor 23, and the lower detection camera 27;

[0039] The remote controller 28 is operated to control the servo motor 15. The servo motor 15 drives the rotating disc 13 and the smart card module to rotate to the bottom of the pneumatic clamp 6, and the pneumatic clamp 6 clamps them. The remote controller 28 is operated to turn on the stepper motor 23. The stepper motor 23 drives the second worm 24 to rotate. Under the engagement of the second worm 24 and the second worm wheel 25, the second worm wheel 25 is driven to rotate. The second worm wheel 25 drives the column frame 4, the horizontal moving component 5, the longitudinal moving component 29, and the pneumatic clamp 6 to rotate through the second rotating frame 26 to facilitate the transportation of the smart card module to the surface of the discharging conveyor 3, and the smart card module is discharged by the discharging conveyor 3, thereby realizing the convenient transportation, detection and discharge of the smart card module by the detection machine, reducing manual participation, facilitating the rapid batch detection of smart card modules, and improving the work efficiency of smart card module detection.

[0040] Working principle: When in use, an external power supply is connected. First, the inspection personnel place the smart card modules that need to be inspected on the top of the feeding conveyor 2 in sequence to facilitate the feeding conveyor 2 to transport them. When a group of smart card modules on the top of the feeding conveyor 2 moves to the bottom of the horizontal moving component 5, the pneumatic clamp 6 clamps the smart card module, and the horizontal moving component 5 and the longitudinal moving component 29 drive the pneumatic clamp 6 to move to the top of the rotating disk 13 to facilitate the smart card module to be placed inside the fixture frame 14. In the same way, it is convenient to place multiple groups of smart card modules in sequence. The servo motor 15 drives the first worm 16 to rotate, and the first worm 16 drives the first worm gear 17 to rotate. At the same time, the first worm gear 17 drives the rotating disk 13 to rotate through the first rotating column 18, and the rotating disk 13 drives multiple groups of fixture frames 14 to rotate. The fixture frame 14 drives the smart card module to rotate to the bottom of the upper detection camera 8, and the upper detection camera 8 performs visual inspection. The servo motor 15 controls the rotating disk 13 and the smart card module The block rotates to the top of the lower detection camera 27, and the lower detection camera 27 performs visual inspection. The servo motor 15 controls the rotating disk 13 and the smart card module to rotate to one side of the side detection camera 11, and the side detection camera 11 performs visual inspection to facilitate the inspection of the side of the smart card module. The rotating motor 19 drives the transmission gear 20 to rotate, drives the linkage gear 21 to rotate, and the linkage gear 21 drives the transmission shaft 22, the fixture frame 14 and the smart card module to rotate to facilitate the circular rotation side inspection of the smart card module. The servo motor 15 drives the rotating disk 13 and the smart card module to rotate to the bottom of the pneumatic clamp 6, and the pneumatic clamp 6 clamps it. The stepper motor 23 drives the second worm 24 to rotate, and the second worm gear 25 drives the column frame 4, the lateral moving component 5, the longitudinal moving component 29, and the pneumatic clamp 6 to rotate through the second rotating frame 26 to facilitate the transportation of the smart card module to the surface of the discharge conveyor 3, and the discharge is carried out by the discharge conveyor 3 to complete the use of the detection machine.

Claims

1. A visual inspection machine for packaging smart card modules, comprising a base frame (1) and a column frame (4), characterized in that: A column frame (4) is movably mounted on the top of the base frame (1), a feeding conveyor (2) is mounted on the top of the base frame (1) on one side of the column frame (4), a discharging conveyor (3) is mounted on the top of the base frame (1) on the other side of the column frame (4), a lateral moving assembly (5) is movably mounted on the outer wall of the top of the column frame (4), a longitudinal moving assembly (29) is movably mounted on the outer wall of the lateral moving assembly (5), a pneumatic clamp (6) is mounted on the bottom end of the longitudinal moving assembly (29), a rotating box (12) is mounted on the top of the base frame (1) below the pneumatic clamp (6), a rotating disc (13) is arranged on the top of the rotating box (12), an upper bracket (7) is mounted on the top of the base frame (1) on one side of the rotating disc (13), a lower bracket (9) is mounted on the top of the base frame (1) on one side of the upper bracket (7), and a side bracket (10) is mounted on the top of the base frame (1) on one side of the lower bracket (9).

2. A visual inspection machine for smart card module packaging according to claim 1, characterized in that: An upper detection camera (8) is installed on the outer wall of the upper bracket (7), a lower detection camera (27) is installed on the outer wall of the lower bracket (9), and a side detection camera (11) is installed on the side wall of the side bracket (10).

3. The visual inspection machine for smart card module packaging according to claim 1, characterized in that: Eight groups of clamp frames (14) with equal spacing are arranged in a ring shape at the top end of the rotating disc (13), and the clamp frames (14) all extend to the outside of the rotating disc (13).

4. The visual inspection machine for smart card module packaging according to claim 1, characterized in that: A servo motor (15) is installed inside the rotating box (12) below the rotating disc (13); a first worm (16) is installed at the output end of the servo motor (15); a first worm wheel (17) is installed inside the rotating box (12) on one side of the first worm (16); the first worm (16) is meshed with the first worm wheel (17); a first rotating column (18) is installed at the top end of the first worm wheel (17); and the first rotating column (18) is connected to the rotating disc (13).

5. The visual inspection machine for smart card module packaging according to claim 3, characterized in that: A rotating motor (19) is installed inside the rotating disc (13) below the clamp frame (14), a transmission gear (20) is installed at the output end of the rotating motor (19), a linkage gear (21) is installed inside the rotating disc (13) on one side of the transmission gear (20), and the transmission gear (20) is meshed with the linkage gear (21), a transmission shaft (22) is installed at the top end of the linkage gear (21), and the transmission shaft (22) is connected to the clamp frame (14).

6. The visual inspection machine for smart card module packaging according to claim 1, characterized in that: A stepper motor (23) is installed inside the base frame (1) below the column frame (4), and a second worm gear (24) is installed at the output end of the stepper motor (23).

7. A visual inspection machine for smart card module packaging according to claim 6, characterized in that: A second worm wheel (25) is installed inside the base frame (1) on one side of the second worm (24), and the second worm (24) is meshed with the second worm wheel (25). A second rotating frame (26) is installed on the top of the second worm wheel (25), and the second rotating frame (26) is connected to the column frame (4).

8. The visual inspection machine for smart card module packaging according to claim 1, characterized in that: A remote controller (28) is installed at the top of the bottom frame (1) on one side of the side bracket (10), and the input end of the remote controller (28) is electrically connected to the input ends of the feeding conveyor (2), the discharging conveyor (3), the lateral moving component (5), the pneumatic clamp (6), the longitudinal moving component (29), the upper detection camera (8), the side detection camera (11), the servo motor (15), the rotating motor (19), the stepping motor (23), and the lower detection camera (27).

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