Automatic quality inspection device for appearance of rubber sealing ring

Abstract

The utility model relates to the technical field of rubber sealing ring detection, in particular to an automatic quality inspection device for the appearance of a rubber sealing ring. According to the technical scheme, the device comprises a detection box body, a fastening frame and an instrument storage cavity, the fastening frame is fixedly mounted at the top of the detection box body, a laser pen is fixedly mounted at the top of the fastening frame, an infrared detector is fixedly mounted on one side of the interior of the fastening frame, and an infrared camera is fixedly mounted on the other side of the interior of the fastening frame; an instrument storage cavity is formed in the upper portion of the interior of the detection box body through a partition plate, a control host is fixedly installed in the instrument storage cavity through bolts, and wireless communication equipment is fixedly installed on one side of the top of the interior of the instrument storage cavity. According to the utility model, the infrared detector can be used for scanning defects on the rubber sealing ring groove, and the infrared camera can be used for carrying out real-time image acquisition on picture information of the rubber sealing ring groove so as to detect the conformity of the diameter of a steel wire rope and a notch of a wheel groove, so that the real-time detection can be carried out instead of manual work.

Description

Technical Field

[0001] The utility model relates to the technical field of rubber sealing ring detection, in particular to an automatic appearance inspection device for rubber sealing rings. Background Art

[0002] Rubber sealing ring is a commonly used sealing element, which is often used in pipes, valves, pumps and other equipment. In order to maintain the quality and service life of rubber sealing ring, correct storage is very correct. Therefore, when storing rubber sealing ring, it is necessary to place it in a dry environment to avoid high temperature and humidity. Rubber sealing ring needs to be dust-proof to avoid the presence of dust particles when the rubber sealing ring is in use, which leads to gaps between the rubber sealing ring and the acting component, thereby causing friction to the acting component during use and affecting the service life of the acting component. However, in actual use, when the staff uses the device to perform rubber sealing ring inspection operations, the staff are often required to go to the site for inspection, and the device cannot detect the operating noise and other operating parameters of the rubber sealing ring. Therefore, we propose an automatic appearance inspection device for rubber sealing rings. Utility Model Content

[0003] The utility model aims to provide an automatic appearance inspection device for a rubber sealing ring to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic inspection device for the appearance of a rubber sealing ring, comprising a detection box, a fastening frame and an instrument storage cavity, a posture sensor is fixedly installed on the upper part of one side of the detection box, a rotating door is movably installed on the front side of the detection box through a hinge, a fastening frame is fixedly installed on the top of the detection box, a laser pen is fixedly installed on the top of the fastening frame, an infrared detector is fixedly installed on one side of the interior of the fastening frame, and an infrared camera is fixedly installed on the other side of the interior of the fastening frame, a fixed base frame is fixedly installed on the bottom of the detection box, a power room is provided at the lower part of the interior of the detection box through a partition, a noise detector is fixedly installed on one side of the interior of the power room, an instrument storage cavity is provided at the upper part of the interior of the detection box through a partition, a control host is fixedly installed inside the instrument storage cavity through bolts, and a wireless communication device is fixedly installed on one side of the top of the interior of the instrument storage cavity.

[0005] Preferably, a switch is fixedly installed inside the power room, and a power module is fixedly installed on one side of the power room. The switch can be used to connect the device to the network, which is convenient for the staff to control, and the power module can be used to supply power to various electrical devices inside the device.

[0006] Preferably, the infrared camera, infrared detector and control host are electrically connected. The electrical connection between the infrared camera, infrared detector and control host can facilitate data transmission to the control host, and the control host can process the data.

[0007] Preferably, two sets of L-shaped fixing plates are fixedly installed on both sides of the bottom of the fixed base frame, and bolts are installed through the inside of the L-shaped fixing plates. The cooperation between the L-shaped fixing plates and the bolts can facilitate the device to be stably fixed in a specified position, making it easy to use the device.

[0008] Preferably, a transparent observation window is fixedly installed above the front of the revolving door, and a pull rod is fixedly installed on one side of the front of the revolving door. The transparent observation window can facilitate the staff to check the inside of the device, and the revolving door can be opened by the pull rod.

[0009] Preferably, the first fixed part of the detection box is provided with two sets of rotating blades, and a protective net is installed outside the rotating blades. The rotating blades are powered on to allow air to circulate inside the detection box, which can facilitate ventilation and heat dissipation of electrical equipment installed inside the detection box. The protective net can be used to shield and protect the rotating blades to prevent foreign matter from entering.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] 1. The utility model can scan defects on the rubber sealing ring groove by an infrared detector, and can use an infrared camera to take real-time images of the rubber sealing ring groove to detect the conformity of the wire rope diameter with the wheel groove cut, as well as the consistency of the wire rope and the internal depth of the wheel groove. It can replace manual real-time detection, and can remotely transmit data to the receiving end of the staff through wireless communication equipment, so that the staff can grasp the wear state of the rubber sealing ring groove.

[0012] 2. The utility model utilizes a noise detector to monitor the operating noise of the rubber sealing ring and transmits the noise data to the control host. Through cooperation, it can be determined whether the operating noise of the rubber sealing ring exceeds the abnormality, thereby determining whether the rubber sealing ring groove exceeds the wear amount, thereby being able to more comprehensively detect the operating status of the rubber sealing ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is the front view of the utility model;

[0014] Figure 2 It is a front structural schematic diagram of the utility model;

[0015] Figure 3 It is a schematic diagram of the internal structure of the utility model;

[0016] Figure 4 It is a schematic diagram of the back structure of the utility model.

[0017] In the figure: 1. detection box; 101. posture sensor; 102. rotating fan blade; 2. rotating door; 201. transparent observation window; 202. pull rod; 3. fastening frame; 301. laser pen; 302. infrared detector; 303. infrared camera; 4. fixed base frame; 401. L-shaped fixing plate; 5. power room; 501. noise detector; 502. switch; 503. power module; 6. instrument storage cavity; 601. control host; 602. wireless communication equipment. DETAILED DESCRIPTION

[0018] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.

[0019] Embodiment 1

[0020] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the utility model proposes an automatic inspection device for the appearance of a rubber sealing ring, comprising a detection box 1, a fastening frame 3 and an instrument storage cavity 6, a posture sensor 101 is fixedly installed on the upper part of one side of the detection box 1, a rotating door 2 is movably installed on the front of the detection box 1 through a hinge, a fastening frame 3 is fixedly installed on the top of the detection box 1, a laser pen 301 is fixedly installed on the top of the fastening frame 3, an infrared detector 302 is fixedly installed on one side of the inside of the fastening frame 3, and an infrared camera 303 is fixedly installed on the other side of the inside of the fastening frame 3, a fixed base frame 4 is fixedly installed on the bottom of the detection box 1, a power room 5 is provided at the lower part of the detection box 1 through a partition, a noise detector 501 is fixedly installed on one side of the inside of the power room 5, an instrument storage cavity 6 is provided at the upper part of the detection box 1 through a partition, a control host 601 is fixedly installed inside the instrument storage cavity 6 through bolts, and a wireless communication device 602 is fixedly installed on one side of the top of the inside of the instrument storage cavity 6.

[0021] The working principle of the automatic inspection device for the appearance of rubber sealing rings based on the first embodiment is as follows: when in use, the laser pen 301 can be turned on to make the laser pen 301 emit laser light. The staff can fix the inspection box 1 at the specified position with reference to the laser light, and align the infrared detector 302 and the infrared camera 303 horizontally with the rubber sealing ring groove. The infrared detector 302 is powered on to scan the surface of the rubber sealing ring groove to be inspected, and the defects such as cracks, cavities and severe wear caused by wear on the rubber sealing ring groove can be scanned, and the scanned data can be transmitted to the control host 601 through the built-in wire. At the same time, the infrared camera 303 is powered on to capture the picture information of the rubber sealing ring groove in real time, and the video data can be sent to the control host 601 and can also be transmitted back at the same time, and the AI ​​algorithm of the control host 601 can be used for real-time inspection. Real-time judgment processing is performed to detect the consistency of the wire rope diameter with the wheel groove cut, as well as the consistency of the wire rope with the internal depth of the wheel groove. It can replace manual real-time detection and remotely transmit the data to the receiving end of the staff through the wireless communication device 602, so that the staff can grasp the wear state of the rubber sealing ring groove. During the use of the rubber sealing ring, the noise detector 501 can be used to monitor the operating noise of the rubber sealing ring, and the noise data can be transmitted to the control host 601. Through cooperation, it can be determined whether the operating noise of the rubber sealing ring exceeds the abnormality, thereby determining whether the rubber sealing ring groove exceeds the wear amount, so that the operating state of the rubber sealing ring can be more comprehensively detected. The installation posture of the detection box 1 can be monitored by the power-on operation of the posture sensor 101, so that the staff can grasp the posture of the detection box 1.

[0022] Embodiment 2

[0023] like Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, the utility model proposes an automatic inspection device for the appearance of a rubber sealing ring. Compared with the first embodiment, this embodiment also includes: preferably, a switch 502 is fixedly installed inside the power chamber 5, and a power module 503 is fixedly installed on one side of the inside of the power chamber 5, the infrared camera 303 and the infrared detector 302 are electrically connected to the control host 601, two groups of L-shaped fixing plates 401 are fixedly installed on both sides of the bottom of the fixed base 4, and bolts are installed through the inside of the L-shaped fixing plates 401, a transparent observation window 201 is fixedly installed on the upper front of the rotating door 2, and a pull rod 202 is fixedly installed on one side of the front of the rotating door 2, two groups of rotating blades 102 are fixedly installed on the first fixed part of the detection box 1, and a protective net is installed on the outside of the rotating blades 102.

[0024] In this embodiment, Figure 3As shown, the switch 502 can be used to easily connect the device to the network, which is convenient for the staff to control, and the power module 503 can be used to supply power to various electrical devices inside the device; Figure 3 As shown, the electrical connection between the infrared camera 303, the infrared detector 302 and the control host 601 can facilitate the transmission of data to the control host 601, and the control host 601 can process the data; Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the L-shaped fixing plate 401 cooperates with the bolt to stably fix the device at a specified position, making it easier to use the device; Figure 1 , Figure 2 and Figure 3 As shown, the transparent observation window 201 can be used to facilitate the staff to check the inside of the device, and the pull rod 202 can be used to open the rotating door 2; Figure 1 and Figure 4 As shown, the rotating fan blades 102 can be powered on to allow air to circulate inside the detection box 1, which can facilitate ventilation and heat dissipation of electrical equipment installed inside the detection box 1. The rotating fan blades 102 can be shielded and protected by a protective net to prevent foreign matter from entering.

[0025] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. An automatic appearance inspection device for a rubber sealing ring, comprising a detection box (1), a fastening frame (3) and an instrument storage chamber (6), characterized in that: A posture sensor (101) is fixedly installed on the upper side of one side of the detection box (1); a rotating door (2) is movably installed on the front side of the detection box (1) via hinges; a fastening frame (3) is fixedly installed on the top of the detection box (1); a laser pen (301) is fixedly installed on the top of the fastening frame (3); an infrared detector (302) is fixedly installed on one side of the interior of the fastening frame (3); and an infrared camera (303) is fixedly installed on the other side of the interior of the fastening frame (3); a fixed base frame (4) is fixedly installed on the bottom of the detection box (1); a power room (5) is provided at the lower part of the interior of the detection box (1) via a partition; a noise detector (501) is fixedly installed on one side of the interior of the power room (5); an instrument storage chamber (6) is provided at the upper part of the interior of the detection box (1) via a partition; a control host (601) is fixedly installed inside the instrument storage chamber (6) via bolts; and a wireless communication device (602) is fixedly installed on one side of the top of the interior of the instrument storage chamber (6).

2. The automatic appearance inspection device for rubber sealing ring according to claim 1 is characterized by: A switch (502) is fixedly installed inside the power room (5), and a power supply module (503) is fixedly installed on one side inside the power room (5).

3. The automatic appearance inspection device for rubber sealing ring according to claim 1 is characterized by: The infrared camera (303) and the infrared detector (302) are electrically connected to the control host (601).

4. The automatic appearance inspection device for rubber sealing ring according to claim 1 is characterized by: Two groups of L-shaped fixing plates (401) are fixedly installed on both sides of the bottom of the fixed base frame (4), and bolts are installed through the inside of the L-shaped fixing plates (401).

5. The automatic appearance inspection device for rubber sealing ring according to claim 1 is characterized by: A transparent observation window (201) is fixedly installed above the front surface of the rotating door (2), and a pull rod (202) is fixedly installed on one side of the front surface of the rotating door (2).

6. The automatic appearance inspection device for rubber sealing ring according to claim 1 is characterized by: The detection box (1) is first fixedly mounted with two groups of rotating blades (102), and a protective net is installed outside the rotating blades (102).

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