Cable stranding equipment for fire-resistant insulated wire and cable production

By designing a cable stranding equipment including a calibration and adjustment mechanism, the friction resistance and wear problems caused by unreasonable cable laying in existing wire stranding machines are solved, and the stability and firmness of the cable stranding are achieved.

CN222867332UActive Publication Date: 2025-05-13CHUNLAN WIRE & CABLE CO LTD
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Patent Information

Application Number
CN202421529065.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-05-13
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

During the twisting process of existing cage wire twisting machines, the cable is unreasonable, resulting in large friction resistance, easy wear of the cable, and unstable twisting.

Method used

A cable stranding device including a support chassis, transmission seat, output seat, wiring tray, wiring tray and calibration and adjustment mechanism is designed. The alignment adjustment mechanism pre-adjusts the beam wire orientation of the beam wire coil to ensure that the cable remains in a smooth and stable beam wire state during the twisting process.

Benefits of technology

It effectively reduces the hard friction during cable laying, avoids cable wear, improves the stability of cable laying and the order of stranding, and is suitable for the production of refractory insulated wires and cables.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable stranding machines, and discloses a cable stranding device for fire-resistant insulated wire and cable production, and the outer side of a shaft rod of a linkage shaft is sequentially sleeved with a first bunching disc and a second bunching disc along the pay-off direction of a pay-off disc. A position correcting and adjusting mechanism for driving the first bunching disc and the second bunching disc to move is arranged in a shaft rod of the linkage shaft, and a stranding disc penetrating through the output base is arranged at the top end of the shaft rod of the linkage shaft. According to the utility model, based on the position correction driving of the position correction adjusting mechanism, pre-adjustment and position correction are carried out on the bunching directions of the two bunching discs, and a cable released from a cable winding frame in the pay-off disc is gently and stably bunched and pulled, so that the cable is stably pulled out along the stranding disc and stranded; on one hand, hard friction force generated due to an overlarge bunching angle during cable paying-off can be reduced, the cable is prevented from being abraded, on the other hand, the stability and orderliness of cable paying-off can be improved, and tight stranding work of multiple strands of cables is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable twisting machines, in particular to a cable twisting device for producing fire-resistant insulated wires and cables. Background Art

[0002] Wire twisting machine is a kind of mechanical equipment that can be widely used in twisting various soft / hard conductor wires, so that multiple single conductors are twisted into one strand to meet the process requirements of wire materials, such as twisting various soft / hard conductor wires (copper wire, enameled wire, tinned wire, copper clad steel, copper clad aluminum, etc.) and electronic wires. Wire twisting machines can be generally divided into single twisting machines, pair twisting machines, high-speed twisting machines, back-twisting machines, cage twisting machines, frame twisting machines, tubular twisting machines and disc twisting machines according to the twisting method. Among them, cage twisting machines are large-scale twisting equipment, which are widely used in the twisting of various composite cables (such as fire-resistant insulated wires, high-voltage wires, etc.).

[0003] When existing cage-type twisting machines twist cables, they generally use their cable bundle reels to release the cable bundles of multiple strands, and then tighten the bundles along the terminal twisting reels, and use their rotating state to twist the multiple strands of cables. However, most existing cable bundle reels are of a single fixed form, and the cable bundle tightening ability is relatively single, resulting in a large friction resistance between the cable and the cable bundle reel when the cable is released, which is not conducive to cable twisting and is very likely to cause cable wear. To this end, those skilled in the art provide a cable twisting device for the production of fire-resistant insulated wires and cables to solve the problems raised in the above background technology. Utility Model Content

[0004] The main purpose of the utility model is to provide a cable stranding device for the production of fire-resistant insulated wires and cables, which can effectively solve the problem of unreasonable cable laying in the existing cable production stranding device in the background technology.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a cable stranding device for the production of fire-resistant insulated wires and cables, comprising a supporting chassis, a transmission seat installed at one end of the supporting chassis bracket, and an output seat installed at the other end of the supporting chassis bracket;

[0006] The support of the transmission seat is internally rotatably connected with an output shaft, and a brake mechanism for driving the output shaft is provided on one side of the support of the transmission seat;

[0007] A wire pay-off drum is arranged at one end of the shaft rod of the output shaft, and a linkage shaft penetrating the output seat is arranged at the top end of the shaft rod of the output shaft;

[0008] The outer side of the shaft rod of the linkage shaft is sequentially sleeved with the first wire bundle drum and the second wire bundle drum along the wire unwinding direction of the wire unwinding drum, and the interior of the shaft rod of the linkage shaft is provided with a position adjustment mechanism for driving the displacement of the first wire bundle drum and the second wire bundle drum, and the top end of the shaft rod of the linkage shaft is provided with a wire winding drum passing through the output seat.

[0009] As a further solution of the utility model: the positioning adjustment mechanism includes a first positioning screw and a second positioning screw which are arranged in a horizontally symmetrical form inside the linkage shaft, one end of the shaft of the first positioning screw is provided with a first knob that passes through the linkage shaft, and the outer side of the shaft of the first positioning screw is sleeved with a first guide slide fixedly connected to the first wiring harness drum, one end of the shaft of the second positioning screw is provided with a second knob that passes through the linkage shaft, and the outer side of the shaft of the second positioning screw is sleeved with a second guide slide fixedly connected to the second wiring harness drum.

[0010] As a further solution of the utility model: a first bevel gear A is provided at the output end of the first knob, and a first bevel gear B meshing with the first bevel gear A is provided at one end of the shaft of the first positioning screw;

[0011] A second bevel gear A is disposed at the output end of the second knob, and a second bevel gear B meshing with the second bevel gear A is disposed at one end of the shaft of the second positioning screw.

[0012] As a further solution of the utility model: the first wire harness drum has a plurality of sets of first wire harness guide wheels arranged along its circumference, the second wire harness drum has a plurality of sets of second wire harness guide wheels arranged along its circumference, and the first wire harness drum has a larger disk surface than the second wire harness drum.

[0013] As a further solution of the utility model: the disk surface of the pay-off disk is provided with a plurality of groups of wire reel racks arranged along its circumference.

[0014] As a further solution of the utility model: the braking mechanism includes a transmission shaft installed inside the transmission seat horizontally in the direction of the output shaft shaft and a brake motor installed on one side of the supporting base bracket along the direction of the transmission shaft shaft. The brake motor and the transmission shaft are connected through a transmission belt. A differential gear A is provided in the middle of the shaft of the transmission shaft, and a differential gear B meshing with the differential gear A is provided in the middle of the shaft of the output shaft.

[0015] As a further solution of the utility model: a pulley A is provided at the output end of the brake motor, a pulley B is provided at one end of the shaft of the transmission shaft, and the pulley A and the pulley B are connected by a transmission belt.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] The utility model discloses a method for twisting cables by using a twisting device, based on the positioning drive of the positioning adjustment mechanism, pre-adjusts and calibrates the positioning of the two sets of cable bundles, and smoothly and stably pulls the cables released from the wire reel frame in the pay-off reel, so that the cables are smoothly pulled out and twisted along the twisting reel. On the one hand, it can reduce the hard friction force generated by the excessively large beam angle when the cables are paid out, thus avoiding the wear of the cables. On the other hand, it can improve the stability and orderliness of the cable pay-out, thus facilitating the tight twisting of multiple cables. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of a cable twisting device for producing fire-resistant insulated wires and cables according to the utility model;

[0019] Figure 2 This is a left view of a cable stranding device for producing fire-resistant insulated wires and cables according to the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of a braking mechanism in a cable stranding device for producing fire-resistant insulated wires and cables according to the utility model;

[0021] Figure 4 The utility model is a structural schematic diagram of a centering adjustment mechanism of a cable stranding device for producing fire-resistant insulated wires and cables.

[0022] In the figure: 1. supporting chassis; 2. transmission seat; 3. output seat; 4. pay-off reel; 5. first wire bundle reel; 6. second wire bundle reel; 7. wire winding reel; 8. output shaft; 9. transmission shaft; 10. differential gear A; 11. differential gear B; 12. brake motor; 13. pulley A; 14. transmission belt; 15. pulley B; 16. wire reel; 17. linkage shaft; 18. first knob; 19. first bevel gear A; 20. first bevel gear B; 21. first alignment screw; 22. first guide slide; 23. first wire guide wheel; 24. second knob; 25. second bevel gear A; 26. second bevel gear B; 27. second alignment screw; 28. second guide slide; 29. ​​second wire guide wheel. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Please refer to Figure 1-4 As shown, a cable stranding equipment for the production of fire-resistant insulated wires and cables comprises a supporting base frame 1, a transmission seat 2 installed at one end of the supporting base frame 1, and an output seat 3 installed at the other end of the supporting base frame 1. The transmission seat 2 is rotatably connected to an output shaft 8 inside the support, and a linkage shaft 17 penetrating the output seat 3 is arranged at the top of the shaft rod of the output shaft 8. A first wire bundle drum 5 and a second wire bundle drum 6 are sequentially sleeved on the outer side of the shaft rod of the linkage shaft 17 along the wire-releasing direction of a wire-releasing drum 4, and a position adjustment mechanism for driving the displacement of the first wire bundle drum 5 and the second wire bundle drum 6 is arranged inside the shaft rod of the linkage shaft 17. The position adjustment mechanism comprises a first position adjustment screw rod 21 and a second position adjustment screw rod 21 which are horizontally symmetrically arranged inside the linkage shaft 17. Rod 27, one end of the shaft of the first calibration screw rod 21 is provided with a first knob 18 that passes through the linkage shaft 17, and the outer side of the shaft of the first calibration screw rod 21 is sleeved with a first guide slide 22 that is fixedly connected to the first cable tray 5, and the output end of the first knob 18 is provided with a first bevel gear A19, and one end of the shaft of the first calibration screw rod 21 is provided with a first bevel gear B20 that meshes with the first bevel gear A19. The first knob 18 is rotated with a wrench tool to drive the combined transmission of the first bevel gear A19 and the first bevel gear B20, and then the first calibration screw rod 21 is driven to rotate, and the first guide slide 22 is pushed to slide horizontally along the shaft direction of the linkage shaft 17, so as to horizontally adjust the position of the first cable tray 5.

[0027] One end of the shaft of the second positioning screw rod 27 is provided with a second knob 24 that passes through the linkage shaft 17, and the outer side of the shaft of the second positioning screw rod 27 is sleeved with a second guide slide 28 that is fixedly connected to the second cable tray 6, and the output end of the second knob 24 is provided with a second bevel gear A25, and one end of the shaft of the second positioning screw rod 27 is provided with a second bevel gear B26 that meshes with the second bevel gear A25. The second knob 24 is rotated with a wrench tool to drive the combined transmission of the second bevel gear A25 and the second bevel gear B26, and then the second positioning screw rod 27 is driven to rotate, pushing the second guide slide 28 to slide horizontally along the shaft direction of the linkage shaft 17, so as to horizontally adjust the orientation of the second cable tray 6.

[0028] A wire winding drum 7 which passes through the output seat 3 is provided at the top end of the shaft of the linkage shaft 17. A plurality of first wire guide wheels 23 are arranged along the circumference of the first wire bundle drum 5. A plurality of second wire guide wheels 29 are arranged along the circumference of the second wire bundle drum 6. The disk surface of the first wire bundle drum 5 is larger than the disk surface of the second wire bundle drum 6. By adjusting the horizontal positioning of the first wire bundle drum 5 and the second wire bundle drum 6, a suitable angle state is maintained between the wire reel 16, the first wire bundle drum 5, the second wire bundle drum 6 and the wire winding drum 7, so that the cables can be bundled at a smooth and stable oblique angle when being bundled, and the cable tensioning and wear of the cables can be prevented due to excessive oblique angle when the cables are released.

[0029] A pay-off drum 4 is provided at one end of the shaft of the output shaft 8, and a plurality of groups of wire reel racks 16 are arranged along the circumference of the disk surface of the pay-off drum 4. The cables on the wire reel racks 16 are wound and released, and sequentially pass through the first wire guide wheel 23 on the first wire reel 5, the second wire guide wheel 29 on the second wire reel 6, and then are pulled out through the twisting drum 7, so that the tensioning, pulling and paying-off are smoother and more stable.

[0030] A brake mechanism for driving the output shaft 8 is arranged on one side of the support of the transmission seat 2. The brake mechanism includes a transmission shaft 9 installed inside the transmission seat 2 horizontally in the direction of the shaft of the output shaft 8 and a brake motor 12 installed on one side of the bracket of the support frame 1 along the shaft direction of the transmission shaft 9. The brake motor 12 is connected to the transmission shaft 9 through a transmission belt 14. A differential gear A10 is arranged in the middle of the shaft of the transmission shaft 9. A differential gear B11 meshing with the differential gear A10 is arranged in the middle of the shaft of the output shaft 8. A pulley A13 is arranged at the output end of the brake motor 12. A pulley B15 is provided, and the pulley A13 is connected to the pulley B15 through a transmission belt 14. By controlling the operation of the brake motor 12, the pulley A13 is driven to rotate, and the transfer transmission of the transmission belt 14 is utilized to drive the pulley B15 to rotate, and then the transmission shaft 9 is driven to rotate, and the transmission combination of the differential gear A10 and the differential gear B11 is utilized to drive the combination of the output shaft 8 and the linkage shaft 17 to rotate synchronously, and the wire reel 16, the first wire bundle drum 5, the second wire bundle drum 6, and the twisting drum 7 are driven to rotate synchronously, and the cables are released and bundled at the same time, and the bundled cables are synchronously twisted and wound.

[0031] The working principle of the utility model is as follows: when the cable stranding equipment is used to produce the cable, first, the first knob 18 is rotated by a wrench tool to drive the combined transmission of the first bevel gear A19 and the first bevel gear B20, and then the first alignment screw 21 is driven to rotate, and the first guide slide 22 is pushed to slide horizontally along the axis of the linkage shaft 17, and the orientation of the first cable drum 5 is horizontally adjusted and aligned, and the second knob 24 is synchronously rotated by a wrench tool to drive the combined transmission of the second bevel gear A25 and the second bevel gear B26, and then the second alignment screw 27 is driven to rotate, and the second guide slide 28 is pushed to slide horizontally along the axis of the linkage shaft 17, and the orientation of the second cable drum 6 is horizontally adjusted and aligned, and the first cable drum 5 and the second cable drum 6 are adjusted and aligned, so that the wire reel 16, the first cable drum 5, the second cable drum 6, and the cable stranding drum 7 are kept at a suitable angle state, so that the cable can be kept at a gentle and stable bevel angle state when the cable is released;

[0032] Then the cable on the wire reel 16 is wound and released, and passes through the first wire guide wheel 23 on the first wire reel 5, the second wire guide wheel 29 on the second wire reel 6, and is pulled out through the twisting reel 7, so that the cable is kept in a smooth wire bundle state for twisting work;

[0033] The brake motor 12 is further controlled to work, driving the combination of pulley A13, transmission belt 14, and pulley B15 to rotate, and then driving the transmission shaft 9 to rotate. The transmission combination of differential gear A10 and differential gear B11 is used to drive the combination of output shaft 8 and linkage shaft 17 to rotate synchronously, driving the wire reel 16, the first wire bundle drum 5, the second wire bundle drum 6, and the wire twisting drum 7 to rotate synchronously, so that the cables are released and bundled at the same time, and the bundled cables are synchronously twisted and wound, so that the cables are continuously twisted.

[0034] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A cable stranding equipment for the production of fire-resistant insulated wires and cables, characterized in that: It comprises a supporting base (1), a transmission seat (2) installed at one end of the supporting base (1), and an output seat (3) installed at the other end of the supporting base (1); An output shaft (8) is rotatably connected inside the support of the transmission seat (2), and a brake mechanism for driving the output shaft (8) is provided on one side of the support of the transmission seat (2); A wire pay-off drum (4) is arranged at one end of the shaft of the output shaft (8), and a linkage shaft (17) penetrating the output seat (3) is arranged at the top end of the shaft of the output shaft (8); The first wire bundle drum (5) and the second wire bundle drum (6) are sequentially sleeved on the outer side of the shaft rod of the linkage shaft (17) along the wire unwinding direction of the wire unwinding drum (4), and a position adjustment mechanism for driving the first wire bundle drum (5) and the second wire bundle drum (6) to move is arranged inside the shaft rod of the linkage shaft (17), and a wire winding drum (7) penetrating the output seat (3) is arranged at the top end of the shaft rod of the linkage shaft (17).

2. A cable stranding equipment for producing fire-resistant insulated wires and cables according to claim 1, characterized in that: The positioning adjustment mechanism comprises a first positioning screw (21) and a second positioning screw (27) which are arranged in a horizontally symmetrical form inside the linkage shaft (17); a first knob (18) penetrating the linkage shaft (17) is arranged at one end of the shaft of the first positioning screw (21); a first guide slide (22) fixedly connected to the first cable bundle drum (5) is sleeved on the outer side of the shaft of the first positioning screw (21); a second knob (24) penetrating the linkage shaft (17) is arranged at one end of the shaft of the second positioning screw (27); and a second guide slide (28) fixedly connected to the second cable bundle drum (6) is sleeved on the outer side of the shaft of the second positioning screw (27).

3. A cable stranding equipment for producing fire-resistant insulated wires and cables according to claim 2, characterized in that: The output end of the first knob (18) is provided with a first bevel gear A (19), and one end of the shaft of the first positioning screw (21) is provided with a first bevel gear B (20) meshing with the first bevel gear A (19); The output end of the second knob (24) is provided with a second bevel gear A (25), and one end of the shaft of the second positioning screw (27) is provided with a second bevel gear B (26) meshing with the second bevel gear A (25).

4. The cable stranding equipment for producing fire-resistant insulated wires and cables according to claim 1, characterized in that: The disk surface of the first cable bundle reel (5) is provided with a plurality of first cable bundle guide wheels (23) arranged along its circumference, and the disk surface of the second cable bundle reel (6) is provided with a plurality of second cable bundle guide wheels (29) arranged along its circumference, and the disk surface of the first cable bundle reel (5) is larger than the disk surface of the second cable bundle reel (6).

5. The cable stranding equipment for producing fire-resistant insulated wires and cables according to claim 1, characterized in that: The reel surface of the wire pay-off reel (4) is provided with a plurality of groups of wire reel racks (16) arranged along its circumference.

6. The cable stranding equipment for producing fire-resistant insulated wires and cables according to claim 1, characterized in that: The brake mechanism comprises a transmission shaft (9) installed inside a transmission seat (2) in a direction parallel to the shaft of an output shaft (8), and a brake motor (12) installed on one side of a support frame (1) along the shaft of the transmission shaft (9); the brake motor (12) is connected to the transmission shaft (9) via a transmission belt (14); a differential gear A (10) is provided in the middle of the shaft of the transmission shaft (9); and a differential gear B (11) meshing with the differential gear A (10) is provided in the middle of the shaft of the output shaft (8).

7. A cable stranding equipment for producing fire-resistant insulated wires and cables according to claim 6, characterized in that: A pulley A (13) is provided at the output end of the brake motor (12), a pulley B (15) is provided at one end of the shaft of the transmission shaft (9), and the pulley A (13) and the pulley B (15) are connected via a transmission belt (14).