Automatic winding device for three-layer insulated wire and framework structure of magnetic ring
By designing an automatic winding device including a frame, a fixture return mechanism, a testing mechanism, a wire management mechanism, a winding mechanism and a flip mechanism, the problems of low efficiency and low quality of automatic winding of three-layer insulated wires in the prior art are solved, and an efficient and automated production process is achieved.
Patent Information
- Application Number
- CN202421521676.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-28
AI Technical Summary
When the prior art automatically wraps three-layer insulated wires, it is difficult to achieve precise control and efficient production, resulting in low working efficiency and low yield, which cannot meet the needs of large-scale and high-quality production.
An automatic winding device for a three-layer insulated wire and skeleton structure of magnetic ring is designed, including a frame, a fixture return mechanism, a detection mechanism, a wire management mechanism, a winding mechanism and a flip mechanism. Through the coordinated work of these components, automated winding and detection are achieved.
It significantly improves production efficiency, reduces labor costs, ensures consistency and efficiency of product quality, and is suitable for large-scale production.
Smart Images
Figure CN222867435U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of winding devices, in particular to an automatic winding device for a three-layer insulation wire and a skeleton structure of a magnetic ring. Background Art
[0002] Three-layer insulated wire (usually refers to a wire wrapped with three layers of insulation) is used to improve electrical performance and prevent short circuits. A shielding layer may be sandwiched between each layer of insulation material to enhance electromagnetic compatibility. During the automatic winding process of this type of wire, the position and tension of each layer need to be precisely controlled to ensure the insulation effect and conductive performance. Since three-layer insulated wire winding is currently carried out on the market, a suitable magnetic ring skeleton must first be selected. The skeleton material may include plastic, ceramic or metal, etc., and then the three-layer insulated wire is manually wound around the skeleton structure. The work efficiency and yield rate have always been relatively low, which cannot meet the needs of large-scale, high-quality production methods. Therefore, it is necessary to provide an automatic winding device that solves the above problems. Utility Model Content
[0003] The utility model aims to provide a device for automatically winding three-layer insulated wires and a skeleton structure of a magnetic ring, which greatly improves production efficiency, reduces labor costs, and is suitable for large-scale production.
[0004] To achieve the above-mentioned purpose, the utility model provides an automatic winding device for a three-layer insulated wire and skeleton structure of a magnetic ring, including a frame, on which a jig return mechanism is arranged, the jig return mechanism includes two return components and a connecting plate, the two return components are fixed by the connecting plate, a detection mechanism and a wire management mechanism are arranged in sequence on one side of the jig return mechanism, a winding mechanism is arranged on one side of the wire management mechanism, and a material recovery tray and a flipping mechanism are arranged in sequence on the other side of the jig return mechanism.
[0005] Preferably, the reflux assembly includes a first motor, a reflux base plate and a fixture, the output end of the first motor is connected to two driving wheels, the driving wheels are rotatably connected to a driven wheel through a belt, a fixed plate is provided on one side of the belt, the reflux base plate is provided above the corresponding two belts, and the fixture is provided on the reflux base plate.
[0006] Preferably, the reflux bottom plates are provided in plurality.
[0007] Preferably, the detection mechanism includes a linear module, a camera and a light source, the linear module is connected to the frame through a support column 1, a movable seat is arranged on the linear module, the camera and the light source are respectively arranged on the side and the bottom of the movable seat, a fixed plate thirteen is fixed to one end of the linear module, a second motor is arranged on the fixed plate thirteen, the output end of the second motor is connected to a first screw rod, and the first screw rod is threadedly connected to the movable seat.
[0008] Preferably, the wire management mechanism includes a linear guide and a third motor, the linear guide is fixed above the frame through a fixed plate two and a support column two, a moving block is provided on the linear guide, a bracket is provided on the moving block, a clamp is provided above the bracket, a guide pin is provided above the clamp, a connecting block is provided in the middle position of the bracket, a fixed plate three is fixedly provided below the linear guide, the third motor is provided on one side of the fixed plate three, the output end of the third motor is connected to a second screw rod, and the second screw rod is threadedly connected to the connecting block.
[0009] Preferably, a first limit plate is provided at one end of the linear guide rail, and a second limit plate is provided at one side of the linear guide rail.
[0010] Preferably, the flip mechanism comprises a z-axis flip motor, a y-axis flip motor and an x-axis flip motor, a fixed plate four is provided on one side of the z-axis flip motor, four guide columns are fixedly provided on the fixed plate four, a driving gear is fixedly connected to the output end of the z-axis flip motor, the driving gear is connected to the driven gear through a synchronous belt, a third screw rod is fixedly connected to the top of the driven gear, a support frame is threadedly connected to the third screw rod, the support frame is slidably connected to the guide column, the y-axis flip motor is arranged on the top of the support frame, a fourth screw rod is fixedly connected to the output end of the y-axis flip motor, a slider one is threadedly connected to the fourth screw rod, a slide rail one is slidably connected to the two ends of the slider one, a fixed plate five is fixedly connected to the top of the first slider, the x-axis flip motor is arranged above the fixed plate five, a fifth screw rod is fixedly connected to the output end of the x-axis flip motor, a slider two is threadedly connected to the fifth screw rod, a slide rail two is slidably connected to the two ends of the slider two, a fixed plate six is fixedly connected to the top of the slider two, and a spacer is fixedly provided on the fixed plate six.
[0011] Preferably, the flipping mechanism also includes a clamping cylinder and a fourth motor, the clamping cylinder is arranged on one side of the partition plate, a support plate is arranged on the partition plate, the fourth motor is fixed above the clamping cylinder through the support plate and the partition plate, the output end of the fourth motor is fixedly connected to the first pulley, a reducer is arranged between the output end of the fourth motor and the first pulley, the first pulley is rotatably connected to the second pulley through belt two, the second pulley is rotatably connected to the third pulley through belt three, and one end of the clamping cylinder passes through the partition plate and is fixedly connected to the third pulley.
[0012] Preferably, the winding mechanism comprises an x-axis winding motor, a y-axis winding motor, a z-axis winding motor and an x-axis wire-pulling motor, the frame is provided with a support column three and a support column four, the y-axis winding motor is arranged on the support column three, the output end of the y-axis winding motor is fixedly connected with a sixth screw rod, the sixth screw rod is provided with a slider three, the two ends of the slider three are slidably connected with a slide rail three, the slider three is provided with a fixed plate seven, the x-axis winding motor is arranged on the fixed plate seven, the output end of the x-axis winding motor is fixedly connected with a seventh screw rod, the seventh screw rod is provided with a slider four, the two ends of the slider four are slidably connected with a slide rail four, the slider four is fixedly provided with a fixed plate eight, the fixed plate eight is connected with a fixed plate nine through a reinforcing plate, the z-axis winding motor is arranged at the top of the fixed plate nine, the output end of the z-axis winding motor is connected with an eighth screw rod, the The eighth screw rod is provided with a slider five, and both ends of the slider five are slidably connected with slide rails five, and the slider five is fixedly connected with a fixed plate ten, the x-axis wire pulling motor is arranged on the side of the fixed plate eleven, and the output end of the x-axis wire pulling motor is connected with a ninth screw rod, and the ninth screw rod is provided with a slider six, and a fixed plate eleven is fixed to one side of the slider six, and a wire clamping cylinder is arranged on the top of the fixed plate eleven through the fixed plate twelve, and a wire breaking cylinder is arranged on the fixed plate eleven through the fixed plate thirteen, and a clamp one and a clamp two are arranged at the bottom of the fixed plate twelve, and the clamp one includes a fixed clamp one and a movable clamp one, and the fixed clamp one and the movable clamp one are arranged opposite to each other, and the movable clamp one is connected to the wire clamping cylinder, and the clamp two includes a fixed clamp two and a movable clamp two, and the fixed clamp two and the movable clamp two are arranged opposite to each other, and the wire breaking cylinder is connected to the movable clamp two.
[0013] Preferably, the winding mechanism also includes a fifth motor, the fifth motor is arranged on the support column four, the output end of the fifth motor is fixed with a tenth screw rod, the tenth screw rod is provided with a slider seven, the other end of the tenth screw rod is threadedly connected with a block, the two ends of the slider are slidably connected with a slide rail seven, the slider seven is provided with a fixed plate twelve, the fixed plate twelve is provided with an auxiliary frame, and a clamping guide column is provided under the auxiliary frame.
[0014] Therefore, the utility model adopts a three-layer insulated wire and skeleton structure automatic winding device of a magnetic ring with the above structure, which has the following advantages:
[0015] (1) Through strict testing and screening by the testing agency, the offline position and wiring harness sequence can be determined to ensure that the insulated wire is in the correct position, avoid short circuits between layers or insulation damage, and can continuously and quickly detect a large number of objects, significantly improving the detection efficiency, ensuring that product quality meets standards, and improving customer satisfaction;
[0016] (2) Compared with manual winding, the utility model greatly improves production efficiency, reduces labor costs, and is suitable for large-scale production.
[0017] The technical solution of the utility model is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of an embodiment of a three-layer insulated wire and skeleton structure automatic winding device of a magnetic ring according to the utility model;
[0019] Figure 2 It is a structural schematic diagram of the reflux mechanism of the fixture of the utility model;
[0020] Figure 3 It is a structural schematic diagram of the detection mechanism of the utility model;
[0021] Figure 4 It is a structural schematic diagram of the wire management mechanism of the utility model;
[0022] Figure 5 It is a structural schematic diagram of the winding mechanism of the utility model;
[0023] Figure 6 It is a structural schematic diagram of the turning mechanism of the utility model;
[0024] Reference numerals
[0025] 1. Frame; 2. Fixture return mechanism; 3. Detection mechanism; 4. Wire management mechanism; 5. Wire winding mechanism; 6. Material throwing and recovery tray; 7. Flipping mechanism;
[0026] 21. Reflux assembly; 22. Connecting plate; 211. First motor; 212. Reflux bottom plate; 213. Fixture; 214. Driving wheel; 215. Belt 1; 216. Driven wheel; 217. Fixed plate 1;
[0027] 31. Linear module; 32. Camera; 33. Light source; 34. Support column 1; 35. Moving seat; 36. Fixed plate 13; 37. Second motor;
[0028] 401, linear guide rail; 402, third motor; 403, second fixing plate; 404, second support column; 405, moving block; 406, bracket; 407, clamping claw; 408, guide pin; 409, connecting block; 410, third fixing plate; 411, second screw rod; 412, first limit plate; 413, second limit plate;
[0029] 501, x-axis winding motor; 502, y-axis winding motor; 503, z-axis winding motor; 504, x-axis wire drawing motor; 505, support column three; 506, support column four; 507, slide rail three; 508, slide rail four; 509, reinforcement plate; 510, eighth screw rod; 511, slide rail five; 512, wire clamping cylinder; 5121, clamp one; 513, wire breaking cylinder; 5131, clamp two; 514, fifth motor; 515, tenth screw rod; 516, stopper; 517, slide rail seven; 518, auxiliary frame; 519, pressing guide column;
[0030] 701, z-axis flip motor; 702, y-axis flip motor; 703, x-axis flip motor; 704, fixed plate four; 705, guide column; 706, third screw rod; 707, support frame; 708, slide rail one; 709, slide rail two; 710, fixed plate six; 711, spacer plate; 712, clamping claw cylinder; 713, fourth motor; 714, pulley one; 715, pulley two; 716, pulley three; 717, reducer. DETAILED DESCRIPTION
[0031] The technical solution of the utility model is further described below through the accompanying drawings and embodiments.
[0032] Unless otherwise defined, the technical terms or scientific terms used in the present invention shall have the usual meanings understood by persons with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Words such as "include" or "comprise" and the like mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" and the like are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0033] Example
[0034] like Figure 1-6As shown, the utility model provides an automatic winding device for a three-layer insulated wire and skeleton structure of a magnetic ring, including a frame 1, on which a jig return mechanism 2 is arranged, the jig return mechanism 2 includes two return components 21 and a connecting plate 22, the two return components 21 are fixed by the connecting plate 22, a detection mechanism 3 and a wire management mechanism 4 are arranged in sequence on one side of the jig return mechanism 2, a winding mechanism 5 is arranged on one side of the wire management mechanism 4, and a material throwing recovery tray 6 and a flipping mechanism 7 are arranged in sequence on the other side of the jig return mechanism 2.
[0035] The reflux assembly 21 includes a first motor 211, a reflux base plate 212 and a fixture 213. The output end of the first motor 211 is connected to two driving wheels 214. The driving wheels 214 are connected to a driven wheel 216 through a belt 215. A fixed plate 217 is arranged on one side of the belt 215. The reflux base plate 212 is arranged above the corresponding two belts 215, and the fixture 213 is arranged on the reflux base plate 212. There are several reflux base plates 212, and four fixtures 213 are arranged on each reflux base plate 212. The fixture 213 is a mother-and-child fixture used to fix the skeleton structure. A machine with a lifting function is arranged on the side of the two reflux assemblies 21 away from the first motor 211. When the reflux base plate 212 of the upper reflux assembly 21 reaches the rightmost side, the reflux base plate 212 is moved to the lower reflux assembly 21 by the lifting machine, and then the reflux base plate 212 moves to the left on the lower reflux assembly 21.
[0036] The detection mechanism 3 includes a linear module 31, a camera 32 and a light source 33. The linear module 31 is connected to the frame 1 through a support column 34, and a moving seat 35 is arranged on the linear module 31. The camera 32 and the light source 33 are respectively arranged on the side and bottom of the moving seat 35. The light source 33 is used to provide sufficient light to ensure that the camera 32 can capture a clear image. A fixed plate 13 36 is fixed at one end of the linear module 31, and a second motor 37 is arranged on the fixed plate 13 36. The output end of the second motor 37 is connected to a first screw rod, and the first screw rod is threadedly connected to the moving seat 35. Through the linear module 31 and the second motor 37, the camera 32 can be moved for shooting. Within the visual range of the camera 32, the detection mechanism 3 can detect the wiring situation of the insulating wire and the specific coordinates of the number of wirings, and feed back to the computer, and then judge the wiring situation, and make specific operations according to the wiring situation. When the wiring situation does not meet the standard, the unqualified wiring is cut off and thrown to the throwing material recovery tray 6 for recycling.
[0037] The wire management mechanism 4 includes a linear guide 401 and a third motor 402. The linear guide 401 is fixed on the frame 1 through a second fixing plate 403 and a second support column 404. A moving block 405 is provided on the linear guide 401, and a bracket 406 is provided on the moving block 405. A clamping jaw 407 is provided above the bracket 406, a guide pin 408 is provided above the clamping jaw 407, a connecting block 409 is provided in the middle of the bracket 406, a fixing plate 3 410 is fixedly provided below the linear guide 401, the third motor 402 is provided on one side of the fixing plate 3 410, and a second screw rod 411 is connected to the output end of the third motor 402, and the second screw rod 411 is threadedly connected to the connecting block 409.
[0038] After the clamping jaw 407 and the guide pin 408 fix the insulating wire, the clamping jaw 407 is driven to move by the linear guide rail 401 and the third motor 402, thereby driving the insulating wire to move, thereby completing the wire arrangement.
[0039] A limiting plate 1 412 is disposed at one end of the linear guide rail 401 , and a limiting plate 2 413 is disposed at one side of the linear guide rail 401 to prevent the moving block 405 from falling out.
[0040] The winding mechanism 5 includes an x-axis winding motor 501, a y-axis winding motor 502, a z-axis winding motor 503 and an x-axis wire drawing motor 504. The frame 1 is provided with a support column 3 505 and a support column 4 506. The y-axis winding motor 502 is arranged on the support column 3 505. The output end of the y-axis winding motor 502 is fixedly connected with a sixth screw rod, and a slider 3 is arranged on the sixth screw rod. The two ends of the slider 3 are slidably connected with a slide rail 3 507. The slider 3 is provided with a fixed plate 7. The x-axis winding motor 501 is arranged on the fixed plate 7. The output end of the x-axis winding motor 501 is fixedly connected with a seventh screw rod, and a slider 4 is arranged on the seventh screw rod. The two ends of the slider 4 are slidably connected with a slide rail 4 508. , a fixed plate eight is fixedly arranged on the slider four, and a fixed plate nine is connected to the fixed plate eight through a reinforcing plate 509, a z-axis winding motor 503 is arranged at the top of the fixed plate nine, an eighth screw rod 510 is connected to the output end of the z-axis winding motor 503, a slider five is arranged on the eighth screw rod 510, and a slide rail five 511 is slidably connected to both ends of the slider five, a fixed plate ten is fixedly connected to the slider five, an x-axis wire drawing motor 504 is arranged on the side of the fixed plate eleven, a ninth screw rod is connected to the output end of the x-axis wire drawing motor 504, a slider six is arranged on the ninth screw rod, a fixed plate eleven is fixed to one side of the slider six, a clamping cylinder 512 is arranged on the top of the fixed plate eleven through the fixed plate twelve, which is used to clamp the insulated wire. A wire breaking cylinder 513 is arranged at the bottom of the fixed plate eleven through the fixed plate thirteen 36, which is used to clamp the insulated wire. The wire breaking cylinder 513 is arranged below the wire clamping cylinder 512.
[0041] The bottom of the fixed plate 12 is provided with a clamp 1 5121 and a clamp 2 5131. The clamp 1 5121 includes a fixed clamp 1 and a movable clamp 1. The fixed clamp 1 and the movable clamp 1 are arranged opposite to each other. The movable clamp 1 is connected to the clamping cylinder 512. The clamping cylinder 512 controls the movable clamp 1 to move in the direction of the fixed clamp 1, thereby fixing the insulating wire between the fixed clamp 1 and the movable clamp 1. The clamp 2 5131 includes a fixed clamp 2 and a movable clamp 2. The fixed clamp 2 and the movable clamp 2 are arranged opposite to each other. The movable clamp 2 is connected to the wire breaking cylinder 513. The insulating wire is arranged between the fixed clamp 2 and the movable clamp 2. The wire breaking cylinder 513 is connected to the movable clamp 2. The movable clamp 2 is controlled to move in the direction of the fixed clamp 2 by the wire breaking cylinder 513 to clamp the insulating wire.
[0042] The winding mechanism 5 can drive the insulating wire to move in three directions: the x-axis, the y-axis and the z-axis, so as to meet the winding requirements of the insulating wire in all directions.
[0043] The winding mechanism 5 also includes a fifth motor 514, which is arranged on the supporting column 406, a tenth screw rod 515 is fixed to the output end of the fifth motor 514, a slider 7 is arranged on the tenth screw rod 515, a stopper 516 is threadedly connected to the other end of the tenth screw rod 515, a slide rail 7 517 is slidably connected to both ends of the slider, a fixing plate 14 is arranged on the slider 7, and an auxiliary frame 518 is arranged on the fixing plate 14. A pressing guide column 519 is arranged below the auxiliary frame 518. During the winding process of the insulating wire, winding at multiple angles is required. When winding at one angle is completed, the pressing guide column 519 is required to press the insulating wire, and then the winding is continued.
[0044] The winding mechanism 5 is also provided with an electrical proportional valve, which can use different pressures in different time periods, so that the tension on the insulating wire is also different.
[0045] The flip mechanism 7 includes a z-axis flip motor 701, a y-axis flip motor 702 and an x-axis flip motor 703. A fixing plate 704 is provided on one side of the z-axis flip motor 701. Four guide posts 705 are fixedly provided on the fixing plate 704. A driving gear is fixedly connected to the output end of the z-axis flip motor 701. The driving gear is connected to the driven gear through a synchronous belt. A third screw rod 706 is fixedly connected to the top of the driven gear. A support frame 707 is threadedly connected to the third screw rod 706. The support frame 707 is slidably connected to the guide posts 705. The y-axis flip motor 702 is provided At the top of the support frame 707, the output end of the y-axis flip motor 702 is fixedly connected with a fourth screw rod, a slider 1 is threadedly connected to the fourth screw rod, and a slide rail 1 708 is slidably connected to both ends of the slider 1, and a fixed plate 5 is fixedly connected to the top of the first slide. The x-axis flip motor 703 is arranged above the fixed plate 5, and the output end of the x-axis flip motor 703 is fixedly connected with a fifth screw rod, a slider 2 is threadedly connected to the fifth screw rod, and a slide rail 2 709 is slidably connected to both ends of the slider 2, and a fixed plate 6 710 is fixedly connected to the top of the slider 2, and a spacer plate 711 is fixedly arranged on the fixed plate 6 710. Through the arrangement of the x-axis flip motor 703, the y-axis flip motor 702, the z-axis flip motor 701, the screw rod, the slider and the slide rail, the fixture 213 can be driven to move in the three directions of the x-axis, y-axis and z-axis.
[0046] The flip mechanism 7 also includes a clamping cylinder 712 and a fourth motor 713. The clamping cylinder 712 is arranged on one side of the partition plate 711, and there are four clamping cylinders 712. A support plate is arranged on the partition plate 711, and the fourth motor 713 is fixed above the clamping cylinder 712 through the support plate and the partition plate 711. The output end of the fourth motor 713 is fixedly connected with a pulley 1 714, and a speed reducer 717 is arranged between the output end of the fourth motor 713 and the first pulley. The first pulley is rotatably connected with a pulley 2 715 through a belt 2, and the pulley 2 715 is rotatably connected with a pulley 3 716 through a belt 3. One end of the clamping cylinder 712 passes through the partition plate 711 and is fixedly connected with the pulley 3 716.
[0047] The fixture 213 is clamped by the clamping cylinder 712, and then the fourth motor 713 is started. The fourth motor 713 drives the pulley 1 714 to rotate, the pulley 1 714 drives the pulley 2 715 to rotate, and the pulley 2 715 drives the pulley 3 716 to rotate, which can drive the fixture 213 on the clamping cylinder 712 to rotate, that is, the four pulleys 3 716 can be driven to rotate simultaneously by the fourth motor 713. The x-axis flip motor 703, the y-axis flip motor 702, and the z-axis flip motor 701 cooperate with the fourth motor 713 to drive the fixture 213 to flip.
[0048] The specific connection methods of each part all adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
[0049] When the automatic winding device of the three-layer insulated wire and skeleton structure of a magnetic ring of the present embodiment is in use, the skeleton structure is clamped by the jig 213, the insulating wire is fixed by the wire clamping cylinder 512 on the winding mechanism 5, and then the three-layer insulating wire is straightened by the wire management mechanism 4, and the upper return bottom plate 212 is driven to move to the right on the assembly line by the first motor 211, and then the winding mechanism 5 and the flipping mechanism 7 work together to evenly wind the insulating wire on the skeleton structure, and at the same time, the wire management condition of the wire management mechanism 4 and the winding condition on the skeleton structure are detected by the detection mechanism 3. After the insulating wire is wound, the return bottom plate 212 reaches the far right, and then descends to the lower return assembly 21 by the elevator, and then the return bottom plate 212 is driven to move to the left by the first motor 211.
[0050] Therefore, the utility model adopts a three-layer insulated wire and skeleton structure automatic winding device of a magnetic ring with the above structure, which greatly improves production efficiency, reduces labor costs, and is suitable for large-scale production.
[0051] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that they can still modify or replace the technical solution of the utility model with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of the utility model.
Claims
1. An automatic winding device for three-layer insulated wire and skeleton structure of a magnetic ring, characterized in that: It comprises a frame, on which a jig reflux mechanism is arranged, the jig reflux mechanism comprises two reflux components and a connecting plate, the two reflux components are fixed by the connecting plate, a detection mechanism and a wire management mechanism are arranged in sequence on one side of the jig reflux mechanism, a winding mechanism is arranged on one side of the wire management mechanism, and a material recovery tray and a flipping mechanism are arranged in sequence on the other side of the jig reflux mechanism.
2. The automatic winding device for three-layer insulated wire and skeleton structure of a magnetic ring according to claim 1, characterized in that: The reflux assembly includes a first motor, a reflux base plate and a fixture. The output end of the first motor is connected to two driving wheels, and the driving wheels are rotatably connected to a driven wheel through a belt. A fixed plate is provided on one side of the belt. The reflux base plate is provided above the corresponding two belts, and the fixture is provided on the reflux base plate.
3. The automatic winding device for three-layer insulation wire and skeleton structure of a magnetic ring according to claim 2 is characterized in that: The reflux bottom plates are arranged in a plurality.
4. The automatic winding device for three-layer insulated wire and skeleton structure of a magnetic ring according to claim 1, characterized in that: The detection mechanism includes a linear module, a camera and a light source. The linear module is connected to the frame through a support column 1. A moving seat is arranged on the linear module. The camera and the light source are respectively arranged on the side and the bottom of the moving seat. A fixing plate thirteen is fixed to one end of the linear module. A second motor is arranged on the fixing plate thirteen. The output end of the second motor is connected to a first screw rod, and the first screw rod is threadedly connected to the moving seat.
5. The automatic winding device for three-layer insulated wire and skeleton structure of a magnetic ring according to claim 4, characterized in that: The wire management mechanism includes a linear guide and a third motor, the linear guide is fixed above the frame through a second fixing plate and a second support column, a moving block is provided on the linear guide, a bracket is provided on the moving block, a clamp is provided above the bracket, a guide pin is provided above the clamp, a connecting block is provided in the middle position of the bracket, a fixing plate three is fixedly provided below the linear guide, the third motor is provided on one side of the fixing plate three, the output end of the third motor is connected to a second screw rod, and the second screw rod is threadedly connected to the connecting block.
6. The automatic winding device for three-layer insulated wire and skeleton structure of a magnetic ring according to claim 5, characterized in that: A first limiting plate is arranged at one end of the linear guide rail, and a second limiting plate is arranged at one side of the linear guide rail.
7. The automatic winding device for three-layer insulated wire and skeleton structure of a magnetic ring according to claim 1, characterized in that: The flip mechanism comprises a z-axis flip motor, a y-axis flip motor and an x-axis flip motor, a fixing plate four is arranged on one side of the z-axis flip motor, four guide columns are fixedly arranged on the fixing plate four, a driving gear is fixedly connected to the output end of the z-axis flip motor, the driving gear is connected to the driven gear through a synchronous belt, a third screw rod is fixedly connected to the top of the driven gear, a support frame is threadedly connected to the third screw rod, the support frame is slidably connected to the guide column, the y-axis flip motor is arranged on the top of the support frame, a fourth screw rod is fixedly connected to the output end of the y-axis flip motor, a slider one is threadedly connected to the fourth screw rod, a slide rail one is slidably connected to the two ends of the slider one, a fixing plate five is fixedly connected to the top of the slider one, the x-axis flip motor is arranged above the fixing plate five, a fifth screw rod is fixedly connected to the output end of the x-axis flip motor, a slider two is threadedly connected to the fifth screw rod, a slide rail two is slidably connected to the two ends of the slider two, a fixing plate six is fixedly connected to the top of the slider two, and a spacer plate is fixedly arranged on the fixing plate six.
8. The automatic winding device for three-layer insulation wire and skeleton structure of a magnetic ring according to claim 7, characterized in that: The flipping mechanism also includes a clamping cylinder and a fourth motor, the clamping cylinder is arranged on one side of the partition plate, a support plate is arranged on the partition plate, the fourth motor is fixed above the clamping cylinder through the support plate and the partition plate, the output end of the fourth motor is fixedly connected to the first pulley, a reducer is arranged between the output end of the fourth motor and the first pulley, the first pulley is rotatably connected to the second pulley through belt two, the second pulley is rotatably connected to the third pulley through belt three, and one end of the clamping cylinder passes through the partition plate and is fixedly connected to the third pulley.
9. The automatic winding device for three-layer insulated wire and skeleton structure of a magnetic ring according to claim 1, characterized in that: The winding mechanism comprises an x-axis winding motor, a y-axis winding motor, a z-axis winding motor and an x-axis wire-pulling motor, a support column three and a support column four are arranged on the frame, the y-axis winding motor is arranged on the support column three, a sixth screw rod is fixedly connected to the output end of the y-axis winding motor, a slider three is arranged on the sixth screw rod, a slide block three is slidably connected to slide rails three at both ends of the slider three, a fixed plate seven is arranged on the slider three, the x-axis winding motor is arranged on the fixed plate seven, a seventh screw rod is fixedly connected to the output end of the x-axis winding motor, a slider four is arranged on the seventh screw rod, a slide block four is slidably connected to slide rails four at both ends of the slider four, a fixed plate eight is fixedly arranged on the slider four, a fixed plate nine is connected to the fixed plate eight through a reinforcing plate, the z-axis winding motor is arranged on the top of the fixed plate nine, an eighth screw rod is connected to the output end of the z-axis winding motor, and the eighth screw rod is connected to the eighth screw rod. A slider five is arranged on the screw rod, and slide rails five are slidably connected to both ends of the slider five. A fixed plate ten is fixedly connected to the slider five. The x-axis wire pulling motor is arranged on the side of the fixed plate eleven, and the output end of the x-axis wire pulling motor is connected to the ninth screw rod. A slider six is arranged on the ninth screw rod, and a fixed plate eleven is fixed to one side of the slider six. A wire clamping cylinder is arranged on the top of the fixed plate eleven through the fixed plate twelve, and a wire breaking cylinder is arranged on the fixed plate eleven through the fixed plate thirteen. A clamp one and a clamp two are arranged on the bottom of the fixed plate twelve. The clamp one includes a fixed clamp one and a movable clamp one. The fixed clamp one and the movable clamp one are arranged opposite to each other, and the movable clamp one is connected to the wire clamping cylinder. The clamp two includes a fixed clamp two and a movable clamp two. The fixed clamp two and the movable clamp two are arranged opposite to each other, and the wire breaking cylinder is connected to the movable clamp two.
10. The automatic winding device for three-layer insulation wire and skeleton structure of a magnetic ring according to claim 9, characterized in that: The winding mechanism also includes a fifth motor, which is arranged on the support column four, a tenth screw rod is fixed to the output end of the fifth motor, a slider seven is arranged on the tenth screw rod, a block is threadedly connected to the other end of the tenth screw rod, a slide rail seven is slidably connected to both ends of the slider, a fixing plate fourteen is arranged on the slider seven, an auxiliary frame is arranged on the fixing plate fourteen, and a clamping guide column is arranged under the auxiliary frame.