Battery wiring module of optical storage all-in-one machine and optical storage all-in-one machine
By designing a copper-bar battery wiring module with multiple wiring parts, the problems of inconvenience and high cost in the energy storage inverter are solved, and the module is small in size, low in cost and space saving effects are achieved.
Patent Information
- Application Number
- CN202421553816.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-02
AI Technical Summary
In the field of energy storage inverters, the battery side needs to transmit large current, resulting in thick wires and inconvenient wiring, high cost, and the structure of the copper bar still has room for improvement in space saving.
A battery wiring module is designed, using a copper bar as a transmission medium. The copper bar has multiple wiring parts, each wiring part is located in different planes, and is connected to the battery through the wiring terminals to achieve the simultaneous connection of multiple batteries and save space.
The battery wiring module is small in size and low in cost, which improves space utilization, simplifies the structure, reduces production costs, and saves the internal space of the optical storage all-in-one machine.
Smart Images

Figure CN222867982U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of energy storage inverters, and specifically relates to a battery wiring module and a photovoltaic storage integrated machine. Background Art
[0002] In the field of energy storage inverters, the battery side often needs to pass a considerable current, and the wires used are particularly thick, which makes wiring very inconvenient and costly. In order to save as much space as possible in the energy storage box, copper bars are usually used to replace wires to transmit current. However, at present, multiple straight copper bars are generally designed in the box to connect multiple groups of batteries. Specifically, a copper bar has a wiring part, and a wiring part is connected to a battery through a wiring terminal. From the perspective of saving space, the structure of the copper bar needs to be improved. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a battery wiring module, which has a simple structure, a small volume and a low production cost.
[0004] The utility model also provides a photovoltaic and storage integrated machine, the battery wiring module of which is relatively small in size, thus saving the internal space of the box.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A battery wiring module for a photovoltaic and energy storage integrated machine, comprising a copper busbar, one end of which is used to connect to the battery of the photovoltaic and energy storage integrated machine, and the other end of which is used to connect to the power components of the photovoltaic and energy storage integrated machine. The copper busbar has multiple wiring parts, and the multiple wiring parts are located in multiple different planes for connecting to multiple wiring terminals, and the multiple wiring terminals are used to connect multiple batteries.
[0007] Preferably, the multiple planes are parallel to each other and have a spacing therebetween, and each of the wiring portions is configured to be connected to one of the wiring terminals.
[0008] Preferably, the same copper bar is connected to the plurality of wiring terminals, and the wiring terminals are arranged in a staggered manner. The staggered arrangement saves space and reserves a certain amount of wiring space.
[0009] More preferably, there are at least two copper bars, wherein the connection portion of one of the copper bars is used to connect to the positive terminal of the battery, and the other copper bar is used to connect to the negative terminal of the battery.
[0010] Specifically, the number of the copper bars is two.
[0011] Preferably, the distance between two adjacent wiring portions in the first direction is 19-25 mm.
[0012] Preferably, the copper busbar has a first straight portion, a bent portion and a second straight portion, the bent portion is located between the first straight portion and the second straight portion, the angle between the bent portion and the first straight portion is 90-100°, and the angle between the bent portion and the second straight portion is 90-100°.
[0013] More preferably, the distance between two adjacent reserved spaces in the first direction is 20 mm, which also reserves sufficient wiring space for the two wiring terminals.
[0014] Preferably, the battery wiring module also includes a copper bar supporting device for supporting the copper bar, the copper bar supporting device and the box of the optical storage integrated machine are fixedly connected via a first fixing component, and the copper bar supporting component and the copper bar are fixedly connected via a second fixing component.
[0015] Preferably, the copper busbar supporting device comprises a body, and a reserved space is provided between the body and the wiring portion of the copper busbar to fix the copper busbar supporting device and the copper busbar.
[0016] More preferably, the copper bar support device further comprises a plurality of hollow areas, and the hollow areas are located between the main body and the bottom wall of the box body. The plurality of hollow areas are provided, and the material cost is saved while ensuring that the copper bar support device has sufficient supporting force.
[0017] Preferably, the copper bar support device is made of plastic. The copper bar support device has excellent insulation and can be well combined with copper nuts.
[0018] The utility model also adopts the following technical solutions:
[0019] A photovoltaic and storage integrated machine comprises a first box and a second box, wherein the first box is provided with a plurality of power components, and the second box is provided with a battery. The invention is characterized in that the photovoltaic and storage integrated machine also comprises the above-mentioned battery wiring module, wherein one end of the copper busbar is connected to the battery, and the other end is connected to the power component.
[0020] The utility model adopts the above solution, which has the following advantages compared with the prior art:
[0021] The battery wiring module of the utility model has a plurality of wiring parts on the same copper busbar, and each wiring part is located in a different plane. Each wiring part is electrically connected to a battery via a wiring terminal, that is, a plurality of batteries can be connected to a copper busbar, which has a high space utilization rate, a simple structure and reduced production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solution of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 It is a three-dimensional diagram of a box according to an embodiment of the utility model, wherein the battery wiring module is not shown;
[0024] Figure 2 It is a three-dimensional diagram of a box according to an embodiment of the utility model;
[0025] Figure 3 It is a top view of the box;
[0026] Figure 4 for Figure 3 Sectional view along the AA direction;
[0027] Figure 5 for Figure 4 A partial enlarged view of point B in the middle;
[0028] Figure 6 It is a three-dimensional diagram of the copper busbar support device.
[0029] in,
[0030] 100, optical storage integrated machine; 101, housing; 1011, bottom wall; 1012, first housing; 1013, second housing;
[0031] 1. Copper busbar; 11. Wiring portion; 12. First straight portion; 13. Bend portion; 14. Second straight portion;
[0032] 2. Copper busbar support device; 21. Main body; 22. Hollow area; 3. First fixing component; 31. Riveting screw; 32. Flange nut; 4. Second fixing component; 41. Nut; 42. Screw; 5. Reserved space; 6. Riveting nut. DETAILED DESCRIPTION
[0033] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0034] Reference Figures 1 to 6As shown, this embodiment provides a light storage integrated machine 100, including a box 101 and a battery wiring module arranged in the box 101. The box 101 includes a first box 1012 and a second box 1013, and the second box 1013 has a bottom wall 1011. Specifically, the first box 1012 is an upper box, and the second box 1013 is a lower box. A plurality of power components are arranged in the upper box, and a battery is arranged in the lower box. One end of the battery wiring module is connected to the battery, and the other end is connected to the power component.
[0035] Furthermore, the battery wiring module includes a copper busbar 1, one end of which is used to connect to the battery of the integrated photovoltaic and storage device 100, and the other end is used to connect to the power components of the integrated photovoltaic and storage device 100. Furthermore, the copper busbar 1 has multiple wiring parts 11, and the multiple wiring parts 11 are in different multiple planes for connection with multiple wiring terminals, and the multiple wiring terminals are used to connect multiple batteries. During operation, the rivet nut 6 is first crimped on the wiring part 11, and then the wiring terminal and the wiring part 11 are locked together by screws. The wiring terminals and batteries here are not shown in the figure. The wiring terminals of this embodiment specifically refer to OT terminals, and the batteries are specifically storage batteries.
[0036] Furthermore, combined with Figure 5 As shown, multiple planes are parallel to each other and have a spacing, each wiring portion 11 is configured to be connected to a wiring terminal, and the distance between two adjacent wiring portions in the first direction is 19-25mm. Specifically in this embodiment, the distance between two adjacent wiring portions in the first direction is 20mm, and sufficient wiring space is reserved, and the OT terminals will not interfere with each other. It should be noted that the first direction here refers to the height direction. The same copper bus 1 is connected to multiple wiring terminals, and the wiring terminals are arranged in a staggered manner. The staggered arrangement not only saves space, but also prepares for wiring.
[0037] There are at least two copper bars, wherein the wiring portion 11 of one copper bar 1 is used to connect the positive terminal of the battery, and the other is used to connect the negative terminal of the battery. Specifically in the present embodiment, the number of the wiring portion 11 and the copper bar 1 is two, and the wiring portion is in two parallel planes with a spacing. The wiring portion 11 of one copper bar 1 connects the positive terminal of two groups of batteries, and the wiring portion 11 of the other copper bar connects the negative terminal of two groups of batteries. That is, a pair of copper bars can be used to connect two groups of batteries. Compared with the two pairs of copper bars in the prior art that connect two groups of batteries, not only is the structure relatively simple, the production cost is reduced, but also the internal space of the optical storage integrated machine is saved. It should be noted that in other embodiments, the number of the wiring portion 11 may not be limited to two, but may be three or even more, corresponding to more groups of batteries that can be connected. The number of the wiring portion 11 is not limited here, and can be adjusted according to actual usage.
[0038] Combination Figure 2 and Figure 6 As shown, the battery wiring module also includes a copper bar support device 2 for supporting the copper bar 1. One copper bar support device 2 corresponds to one copper bar 1 and the structural shape of the copper bar support device 2 is designed according to the structure of the copper bar, so that the copper bar can be easily fixed. Furthermore, the copper bar support device 2 and the housing 101 of the integrated optical storage device 100 are fixedly connected by a first fixing component 3, and the copper bar support component 2 and the copper bar 1 are fixedly connected by a second fixing component 4.
[0039] Specifically, the first fixing component 3 is specifically a rivet screw 31 and a flange nut 32. During the specific operation, two rivet screws 31 are firstly riveted on the bottom wall 1011 (lower surface) of the box body 101. The bottom of the copper bar support device 2 passes through the rivet screws 31 and is locked by the flange nut 32, so that the copper bar support device 2 and the box body 101 are fixedly connected. The second fixing component 4 includes a nut 41 and a screw 42, and the nut is a copper nut. During the specific operation, two copper nuts are first embedded on the copper bar support device 2, and the height of the copper nuts cannot exceed the upper surface of the copper bar support device 2. The copper bar 1 is placed on the copper bar support device 2 and locked by the screw 42, so that the copper bar 1 and the copper bar support device 2 are fixedly connected.
[0040] The copper bar support device is made of plastic, which has excellent insulation and can be well combined with copper nuts. On the other hand, plastic can be easily processed into various complex shapes and sizes. The copper bar support device adopts an upper and lower stacking structure, which is easy to operate when fixing the copper bar. Figure 5 As shown, the copper busbar support device 2 includes a body 21 and a hollow area 22, and a reserved space 5 is provided between the body 21 and the connection portion 11 of the copper busbar 1. The reserved space 5 facilitates the fixed connection between the copper busbar support device 2 and the copper busbar 1, and more specifically, is to facilitate the smooth locking of the screws 42 of the second fixing assembly 4, that is, the reserved space ensures that the copper busbar 1 is effectively fixed.
[0041] Furthermore, the hollow area 22 is located between the body 21 and the bottom wall 1011 of the box body 101. The design of multiple hollow areas 22 saves material costs and reduces the size of the device while ensuring that the copper bar support device can adequately support the copper bar.
[0042] The copper busbar 1 of this embodiment adopts a flat-bend structure, and a pair of copper busbars are used to connect two groups of batteries, wherein the connection portion of one copper busbar is connected to the positive terminal of the battery, and the connection portion of the other copper busbar is connected to the negative terminal of the battery. The structure is relatively simple, which not only saves the internal space of the box, but also reduces the cost. Further, the flat-bend structure includes a first straight portion 12, a bent portion 13, and a second straight portion 14, wherein the bent portion 13 is located between the first straight portion 12 and the second straight portion 14, wherein the length of the second straight portion 14 is 16-21 mm, wherein the angle between the bent portion 13 and the first straight portion 12 is 90-100°, and the angle between the bent portion 13 and the second straight portion 14 is 90-100°.
[0043] The copper bar support device 2 is used to support the copper bar 1 and is designed according to the structure of the copper bar. The device has a simple structure, adopts an upper and lower stacked structure, is small in size, is easy to operate when fixing the copper bar, and has sufficient wiring space reserved. While ensuring that the copper bar can be supported and fixed, the material cost is also low, meeting the diverse wiring needs of customers.
[0044] As shown in this specification and claims, the terms "comprises" and "include" only indicate the inclusion of the steps and elements that have been clearly identified, and these steps and elements do not constitute an exclusive list, and the method or device may also include other steps or elements. The term "and / or" as used herein includes any combination of one or more of the relevant listed items.
[0045] It should be noted that, unless otherwise specified, when a feature is referred to as being "fixed" or "connected" to another feature, it can be directly fixed or connected to the other feature, or it can be indirectly fixed or connected to the other feature. In addition, the descriptions of up, down, left, right, etc. used in the present invention are only relative to the relative positional relationship of the components of the present invention in the accompanying drawings.
[0046] The above embodiment is only for illustrating the technical concept and features of the utility model, and is a preferred embodiment. Its purpose is to enable people familiar with the technology to understand the content of the utility model and implement it accordingly, and it cannot be used to limit the protection scope of the utility model. Any equivalent transformation or modification made according to the principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A battery wiring module for a photovoltaic and storage integrated machine, comprising a copper busbar, one end of which is used to connect to the battery of the photovoltaic and storage integrated machine, and the other end of which is used to connect to the power components of the photovoltaic and storage integrated machine, characterized in that: The copper busbar has a plurality of connection parts, and the plurality of connection parts are located in a plurality of different planes for connection with a plurality of connection terminals, and the plurality of connection terminals are used for connecting a plurality of the batteries.
2. The battery connection module according to claim 1, characterized in that: The multiple planes are parallel to each other and have a spacing therebetween, and each of the wiring portions is configured to be connected to one of the wiring terminals.
3. The battery connection module according to claim 2, characterized in that: The same copper busbar is connected to the plurality of wiring terminals, and the wiring terminals are arranged in a staggered manner.
4. The battery connection module according to claim 2, characterized in that: There are at least two copper bars, wherein the connection portion of one of the copper bars is used to connect the positive terminal of the battery, and the other copper bar is used to connect the negative terminal of the battery.
5. The battery connection module according to claim 1, characterized in that: The distance between two adjacent wiring portions in the first direction is 19-25 mm; the copper busbar has a first straight portion, a bent portion and a second straight portion, the bent portion is located between the first straight portion and the second straight portion, the angle between the bent portion and the first straight portion is 90-100°, and the angle between the bent portion and the second straight portion is 90-100°.
6. The battery connection module according to claim 5, characterized in that: The length of the second straight portion is 16-21 mm.
7. The battery connection module according to claim 1, characterized in that: The battery wiring module also includes a copper bar supporting device for supporting the copper bar. The copper bar supporting device and the housing of the integrated optical storage device are fixedly connected via a first fixing component. The copper bar supporting component and the copper bar are fixedly connected via a second fixing component.
8. The battery connection module according to claim 7, characterized in that: The copper busbar supporting device comprises a body, and a reserved space is provided between the body and the wiring portion of the copper busbar so as to fix the copper busbar supporting device and the copper busbar in connection.
9. The battery connection module according to claim 8, characterized in that: The copper busbar support device further comprises a plurality of hollow areas, wherein the hollow areas are located between the main body and the bottom wall of the box of the optical storage integrated device; the material of the copper busbar support device is plastic.
10. An integrated optical storage device, comprising a first housing and a second housing, wherein the first housing is provided with a plurality of power components, and the second housing is provided with a battery, characterized in that: The integrated photovoltaic and storage device further comprises a battery wiring module as claimed in any one of claims 1 to 9, one end of the copper busbar is connected to the battery, and the other end is connected to the power component.