LED clamping groove plate and centrifugal equipment using clamping groove plate
By designing the LED slot plate and the combined centrifugal equipment, the problem of lack of common vehicles in the dispensing and centrifugal processes is solved, and the efficient lighting test of LED lamp beads is achieved and the damage of defective products is reduced.
Patent Information
- Application Number
- CN202421814548.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-30
AI Technical Summary
In the existing LED lamp bead packaging process, the two process machines of dispensing and centrifugal lack common vehicles, which leads to the LED lamp beads being collected and transported through the material box after dispensing, which wastes time and resources, and cannot conduct batch lighting tests, resulting in poor products flowing into the later process, affecting production efficiency.
An LED card slot plate is designed, including a base plate, a first groove for accommodating the LED lamp beads, a power terminal for electrical connection, and a prying assembly for prying the sticky LED lamp beads. The slot plate can be combined with the centrifugal device as a common vehicle for the dispensing and centrifugal processes.
Through the design of LED slot board, LED lamp beads can be lit and tested at the same time after dispensing, avoiding defective products from flowing into the later process, saving material costs, improving production efficiency, and reducing LED lamp bead damage by prying the components.
Smart Images
Figure CN222869334U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of LED packaging, in particular to an LED slot board and a centrifugal device using the slot board. Background Art
[0002] With the development of technology, although the existing LED lamp bead packaging process has been relatively complete, there are still some problems in some process nodes and equipment design. Although these problems are not fatal, they will affect the overall LED packaging efficiency. At the same time, certain defects in the equipment will also cause deformation of the product during the production process.
[0003] The process flow of LED lamp bead packaging includes dispensing, sampling lighting test, centrifugation, sampling integrating sphere test and baking.
[0004] In the prior art, in the existing LED lamp bead packaging process flow, the two process machines for dispensing and centrifuging do not have a common carrier for processing LED lamp beads, resulting in the LED lamp beads after dispensing needing to be collected through a material box first, and then transferred to the carrier of the centrifuge for centrifugation, resulting in a lot of time and manpower and material costs. In addition, after the LED lamp beads are glued, only a sampling lighting test is performed, and a batch lighting test cannot be performed, resulting in some defective LED lamp beads not being reworked as soon as possible and flowing into the later packaging process, wasting material costs and affecting production efficiency. In addition, before the LED lamp beads are baked, the glue overflowed from the dispensing during the packaging of the LED lamp beads will stick the LED lamp beads to the carrier. Usually, they are picked up from each carrier for transfer by clamps such as tweezers, but the LED lamp beads are often damaged by mistake. Utility Model Content
[0005] Based on this, the purpose of the utility model is to provide an LED card slot plate and a centrifugal device using the card slot plate, which can effectively solve the deficiencies in the above-mentioned prior art.
[0006] A LED card slot board comprises a base plate and a plurality of first grooves arranged on the top of the base plate for accommodating LED lamp beads, a power terminal for electrically connecting the LED lamp beads and a second groove for accommodating a prying component are arranged at the bottom of the first groove, the second groove is arranged on both sides of the power terminal, a third groove is arranged on the side wall of the first groove, the third groove is arranged on the side of the second groove facing its length direction, the prying component comprises a back plate structure movably arranged in the second groove for prying the LED lamp beads, a pry plate structure with one end connected to the back plate structure and movably arranged in the third groove for prying the back plate structure, and a lifting and pressing structure connected to the pry plate structure at one end away from the back plate structure for driving the pry plate structure, and a socket structure electrically connected to the power terminal for connecting to a power supply is arranged at one end of the base plate.
[0007] Furthermore, the depth of the second groove is greater than or equal to the thickness of the abutment structure, and the length of the second groove is greater than the length of the abutment structure.
[0008] Furthermore, the third groove is obliquely arranged on the side wall of the first groove, the depth of the third groove is greater than or equal to the thickness of the pry plate structure, and the length of the third groove is less than the length of the pry plate structure.
[0009] Furthermore, slot structures for fixing are provided on both sides of the bottom plate, and the length of the slot structures is equal to the length of the bottom plate.
[0010] Furthermore, buckle structures for stopping are provided on both sides of the socket structure.
[0011] On the other hand, the utility model also provides a centrifugal device, including a main body, a roller assembly arranged in the main body and the above-mentioned LED card slot plate.
[0012] Furthermore, the roller assembly includes a roller structure and a plurality of fixed structures evenly spaced on the inner wall of the roller structure for connecting the LED card slot board and a support plate connected to the bottom of two adjacent fixed structures for supporting the LED card slot board.
[0013] Furthermore, the fixing structure includes a support rod connected to the inner wall of the drum structure and a clamping rod connected to the top of the support rod and adapted to the slot structure, and the support plate is connected to two adjacent support rods.
[0014] Furthermore, the interval between two adjacent support rods is greater than the width of the LED card slot plate and greater than the interval between two adjacent clamping rods.
[0015] Furthermore, a door for closing the drum assembly is hingedly provided on the outer side of the main body.
[0016] Compared with the prior art, the beneficial effects of the utility model are as follows: by setting a plurality of first grooves for accommodating LED lamp beads on the base plate, by setting a power terminal for electrically connecting the LED lamp beads in the first groove, and connecting the power supply through the socket structure, all the LED lamp beads on the base plate can be simultaneously lit up for testing after the dispensing is completed, thereby avoiding the flow of defective LED lamp beads into the later packaging process, saving material costs, and thus increasing production efficiency; by pressing the lifting and pressing structure, the lifting and pressing structure drives the pry plate structure, so that the abutment plate structure arranged at the bottom of the LED lamp bead will pry up the LED lamp bead adhered to the carrier, and by lifting the lifting and pressing structure, the lifting and pressing structure drives the pry plate structure, so that the abutment plate structure arranged at the bottom of the LED lamp bead will lift up the LED lamp bead that is not adhered to the carrier, thereby eliminating the need to remove and transfer from each carrier through clamps such as tweezers, thereby ensuring that the LED lamp beads will not be damaged by mistake. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the LED card slot board in the first embodiment of the utility model;
[0018] Figure 2 for Figure 1 A magnified schematic diagram of the local A in the middle;
[0019] Figure 3 This is a schematic diagram of the overall structure of the centrifugal device in Example 2 of the present utility model;
[0020] Figure 4 for Figure 3 A magnified schematic diagram of the part B in the middle;
[0021] Description of main component symbols:
[0022] Base Plate 10 Socket structure 50 First groove 11 main body 60 Power Terminals 12 Roller assembly 70 Prying components 20 Drum structure 71 Plate structure 21 Fixed structure 72 Skid plate structure 22 Support rod 721 Lifting and pressing structure 23 Card rod 722 Slot structure 30 Support plate 73 Buckle structure 40 Hatch 80
[0023] The following specific implementation manner will further illustrate the present utility model in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION
[0024] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0025] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0027] Embodiment 1
[0028] See also Figure 1 to Figure 2 The LED card slot board in the first embodiment of the utility model comprises a bottom plate 10 and a plurality of first grooves 11 for accommodating LED lamp beads arranged on the top of the bottom plate 10, a power terminal 12 for electrically connecting the LED lamp beads and a second groove for accommodating a prying component 20 are arranged at the bottom of the first groove 11, the second groove is arranged on both sides of the power terminal 12, a third groove is arranged on the side wall of the first groove 11, the third groove is arranged on the side of the second groove facing its length direction, the prying component 20 comprises a plate structure 21 movably arranged in the second groove for prying the LED lamp beads, a prying plate structure 22 connected to the plate structure 21 at one end and movably arranged in the third groove for prying the plate structure 21, and a lifting and pressing structure 23 connected to the prying plate structure 22 at one end away from the plate structure 21 for driving the prying plate structure 22, and a socket structure 50 electrically connected to the power terminal 12 for connecting to a power source is arranged at one end of the bottom plate 10.
[0029] It can be understood that by providing a plurality of first grooves 11 for accommodating the LED lamp beads on the base plate 10, by providing the power terminal 12 for electrically connecting the LED lamp beads in the first groove 11, and connecting the power supply through the socket structure 50, all the LED lamp beads on the base plate 10 can be simultaneously lit up and tested after the dispensing is completed, so as to avoid the flow of bad LED lamp beads into the later packaging process, save material costs, and thus increase production efficiency; by pressing the lifting and pressing structure 23, the lifting and pressing structure 23 drives the pry plate structure 22, so that the abutment structure 21 arranged at the bottom of the LED lamp bead pries up the LED lamp bead adhered to the carrier, and by lifting the lifting and pressing structure 23, the lifting and pressing structure 23 drives the pry plate structure 22, so that the abutment structure 21 arranged at the bottom of the LED lamp bead lifts the LED lamp bead that is not adhered to the carrier, and then there is no need to remove it from each carrier for transfer by clamps such as tweezers, so as to ensure that the LED lamp bead will not be damaged by mistake.
[0030] Furthermore, the depth of the second groove is greater than or equal to the thickness of the abutment plate structure 21 , and the length of the second groove is greater than the length of the abutment plate structure 21 .
[0031] It can be understood that such a configuration allows the LED lamp bead to fit on the bottom of the first groove 11 without being interfered by the abutment structure 21 , thereby avoiding poor contact between the LED lamp bead and the power terminal 12 .
[0032] Furthermore, the third groove is obliquely disposed on the side wall of the first groove 11 , the depth of the third groove is greater than or equal to the thickness of the pry plate structure 22 , and the length of the third groove is less than the length of the pry plate structure 22 .
[0033] It can be understood that such a configuration allows the side wall of the LED lamp bead to fit into the inner side of the first groove 11 without being interfered by the pry plate structure 22 .
[0034] Furthermore, slot structures 30 for fixing are provided on both sides of the bottom plate 10 , and the length of the slot structures 30 is equal to the length of the bottom plate 10 .
[0035] It can be understood that by providing the slot structure 30 , the LED card slot board can be fixed on other devices or components through the slot structure 30 .
[0036] Furthermore, buckle structures 40 for stopping are provided on both sides of the socket structure 50 .
[0037] It can be understood that by providing the buckle structure 40 , the LED card slot plate can be limited by the buckle structure 40 after being fixed.
[0038] Embodiment 2
[0039] See also Figure 3 to Figure 4 The centrifugal device in the second embodiment of the present utility model includes a main body 60, a roller assembly 70 arranged in the main body 60 and the LED card slot board in the first embodiment, the roller assembly 70 includes a roller structure 71 and a plurality of fixed structures 72 arranged at equal intervals on the inner wall of the roller structure 71 for connecting the LED card slot board and a support plate 73 connected to the bottom of two adjacent fixed structures 72 for carrying the LED card slot board, the fixed structure 72 includes a support rod 721 connected to the inner wall of the roller structure 71 and a clamping rod 722 connected to the top of the support rod 721 and adapted to the slot structure 30, the support plate 73 is connected to two adjacent support rods 721, and the interval between the two adjacent support rods 721 is greater than the width of the LED card slot board and greater than the interval between the two adjacent clamping rods 822.
[0040] It can be understood that by setting the clamping rod 722, the LED card slot board can be inserted into the clamping rod 722 through the slot structure 30, and fixed in the drum structure through the buckle structure 40, so that the LED card slot board can be used as a common carrier for processing LED lamp beads in the two process machines of dispensing and centrifugation, and there is no need to collect the LED lamp beads after dispensing through the material box. The LED card slot board can be directly transferred from the dispensing process machine to the centrifugal process machine, and the centrifugal operation can be performed through the centrifugal equipment, saving time and manpower and material costs.
[0041] It can be understood that by providing the support plate 73, the deformation of the LED card slot plate can be effectively prevented, thereby improving the product yield.
[0042] Furthermore, a door 80 for closing the drum assembly is hingedly provided on the outer side of the main body 60 .
[0043] In summary, the LED card slot board and the centrifugal device using the card slot board in the above embodiments of the utility model: by setting a plurality of first grooves for accommodating LED lamp beads on the bottom plate, by setting a power terminal for electrically connecting the LED lamp beads in the first groove, and connecting the power supply through the socket structure, so that all the LED lamp beads on the bottom plate can be lit up and tested at the same time after the dispensing is completed, so as to avoid the flow of bad LED lamp beads into the later packaging process link, save material cost and increase production efficiency; by pressing the lifting and pressing structure, the lifting and pressing structure drives the pry plate structure, so that the abutment structure arranged at the bottom of the LED lamp bead will pry up the LED lamp bead adhered to the carrier, and by lifting the lifting and pressing structure, the lifting and pressing structure drives the pry plate structure, so that the abutment structure arranged at the bottom of the LED lamp bead will lift up the LED lamp bead that is not adhered to the carrier, and then there is no need to remove it from each carrier for transfer by clamps such as tweezers, so as to ensure that the LED lamp bead will not be damaged by mistake.
[0044] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0045] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. An LED card slot board, characterized in that: The invention comprises a bottom plate and a plurality of first grooves for accommodating LED lamp beads arranged on the top of the bottom plate, a power terminal for electrically connecting the LED lamp beads and a second groove for accommodating a prying component are arranged at the bottom of the first groove, the second groove is arranged on both sides of the power terminal, a third groove is arranged on the side wall of the first groove, the third groove is arranged on the side of the second groove facing its length direction, the prying component comprises a butt plate structure movably arranged in the second groove for prying the LED lamp beads, a pry plate structure with one end connected to the butt plate structure and movably arranged in the third groove for prying the butt plate structure, and a lifting and pressing structure connected to the pry plate structure at one end away from the butt plate structure for driving the pry plate structure, and a socket structure electrically connected to the power terminal for connecting to a power supply is arranged at one end of the bottom plate.
2. The LED card slot board according to claim 1, characterized in that: The depth of the second groove is greater than or equal to the thickness of the abutment structure, and the length of the second groove is greater than the length of the abutment structure.
3. The LED card slot board according to claim 1, characterized in that: The third groove is obliquely arranged on the side wall of the first groove, the depth of the third groove is greater than or equal to the thickness of the pry plate structure, and the length of the third groove is less than the length of the pry plate structure.
4. The LED card slot board according to claim 1, characterized in that: Slot structures for fixing are provided on both sides of the bottom plate, and the length of the slot structures is equal to the length of the bottom plate.
5. The LED card slot board according to claim 1, characterized in that: Buckle structures for stopping are arranged on both sides of the socket structure.
6. A centrifugal device, characterized in that: It comprises a main body, a roller assembly arranged in the main body and the LED card slot plate according to any one of claims 1-5.
7. The centrifugal device according to claim 6, characterized in that The roller assembly includes a roller structure, a plurality of fixed structures equidistantly arranged on the inner wall of the roller structure for connecting the LED card slot board, and a support plate connected to the bottom of two adjacent fixed structures for carrying the LED card slot board.
8. The centrifugal device according to claim 7, characterized in that The fixing structure comprises a support rod connected to the inner wall of the drum structure and a clamping rod connected to the top of the support rod and adapted to the slot structure, and the support plate is connected to two adjacent support rods.
9. The centrifugal device according to claim 8, characterized in that The distance between two adjacent support rods is greater than the width of the LED card slot plate and greater than the distance between two adjacent clamping rods.
10. The centrifugal device according to claim 6, characterized in that A door for closing the drum assembly is hingedly arranged on the outer side of the main body.