Methyl halide separating and clarifying device for sodium sulfide production
By designing a methyl halogen separation and clarification device with heating function in the sodium sulfide production process, the precipitation blockage problem caused by the low temperature of the methyl halogen water is solved, the separation efficiency and equipment life are improved, and the process stability is promoted.
Patent Information
- Application Number
- CN202421726868.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-19
AI Technical Summary
During the sodium sulfide production process, the low temperature of the brine will cause the reduction substance to precipitate, causing the clarification cylinder to be blocked, shortened the service life, and affect the normal operation of the process.
A methyl halogen separation and clarification device for sodium sulfide production is designed, using a heating disk tank as a heating mechanism, and is installed outside the clarification cylinder through a fully enclosed type to provide heating function for the clarification cylinder to ensure that the methyl halogen solution can be effectively separated and clarified after heating.
Through the use of the heating device, the separation and clarification effect of the methyl halogen solution is improved, the internal blockage of the clarification cylinder is avoided, the service life of the equipment is extended, and the stable operation of the process is promoted.
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Figure CN222871416U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sodium sulfide production, in particular to a methyl halide separation and clarification device for sodium sulfide production. Background Art
[0002] The production process of sodium sulfide mainly includes several major production processes such as waste thenardite material, batching process, roasting process, thermal process, evaporation and tableting, and packaging.
[0003] During the thermal process, the ash cake car is pulled to the thermal tower by a winch. During the transportation, the crude alkali ash cake will naturally cool down and form a crust; the ash cake is lifted to the top of the feed port of the thermal tank (the thermal tank is inside the thermal tower) by a hoist, and then slowly enters the thermal tank after being continuously crushed by the thermal tower's built-in crusher. At the same time, the recycled secondary brine is added for thermalization. Stirring is always turned on during the entire thermal process. The sodium sulfide solution (concentrated alkaline water) after complete thermalization is pumped into the transfer tank, filtered and pressed by the transfer tank's built-in mechanical filter, and then enters the primary brine tank for standby use. Solid waste washing mud residue S1 is generated during the mechanical filtration process.
[0004] When brine A is concentrated and the temperature is too low, the reducing substances cannot be adsorbed and will soon precipitate, causing the volume of the cylinder to become smaller until it cannot be used normally, thereby shortening the service life of the clarification cylinder, which is not conducive to its promotion and use.
[0005] Therefore, how to provide a methyl halide separation and clarification device for sodium sulfide production with a heating function has become a technical problem to be solved by those skilled in the art. Utility Model Content
[0006] The technical problem to be solved by the utility model is how to provide a methyl halide separation and clarification device for sodium sulfide production with a heating function.
[0007] To achieve the above-mentioned purpose, the utility model provides a methyl halide separation and clarification device for sodium sulfide production, comprising: a clarification cylinder body, the clarification cylinder body is provided with a feed inlet for methyl halide liquid to be treated, and the clarification cylinder body is provided with a discharge port for the methyl halide liquid after clarification, the clarification cylinder body is provided with a heating mechanism, the heating mechanism is a heating disc groove, and the heating disc groove is fully surrounded and installed outside the clarification cylinder body, forming a heating function for the clarification cylinder body.
[0008] The clarification tank body adopts the existing structure in the market in this field, and is used for the clarification and separation process of the methyl brine. The feed inlet and the discharge port form a material channel for the methyl brine to enter and exit the clarification tank body. The heating function of the heating mechanism on the clarification tank body accelerates the separation and clarification of the methyl brine after being heated by the heating disc groove, which not only improves the separation and clarification effect, but also avoids blockage inside the clarification tank body, thereby increasing the service life of the clarification tank body.
[0009] Preferably, the clarification tank body is a cylindrical structure with a size of 5 meters*3.5 meters and is made of stainless steel.
[0010] The clarification tank body made of stainless steel has the characteristics of strong corrosion resistance, long service life, environmental protection, high temperature resistance, high pressure resistance, smooth surface and excellent texture.
[0011] Preferably, the heating plate grooves are arranged in six parallel longitudinal directions and are made of channel steel.
[0012] The heating plate slot has the following advantages:
[0013] Uniform heating: The heating plate slot is made with a special process, which can overcome the disadvantage that ordinary electric heating plates are easily damaged due to long-term continuous work. By selecting isostatically pressed high-purity graphite with excellent thermal conductivity as the heating body, the temperature uniformity of each point on the heating panel is guaranteed.
[0014] Precise temperature control: PID parameter self-checking can automatically adjust the heating rate to achieve a temperature control accuracy of ±0.1°C and a single-point temperature fluctuation of ±2.0°C, ensuring the accuracy of temperature control.
[0015] Energy saving and high efficiency: By adopting a unique heating and heat preservation method, it saves more than 20% energy compared with similar products and improves energy utilization efficiency.
[0016] Anti-corrosion design: The surface of graphite thermal conductive material is not afraid of strong acid and alkali corrosion, the connecting parts are made of anti-corrosion materials, and the chassis is treated with anti-corrosion spraying to resist harsh corrosive environments. The chassis holes are coated with high-temperature anti-corrosion materials to enhance the durability of the equipment.
[0017] Split design: The main chassis and controller are split, and the control part is placed outside the window through a data cable, which avoids corrosion of electronic components and facilitates the maintenance of the equipment.
[0018] Preferably, water inlets and water outlets are symmetrically installed on both sides of the heating plate groove, and the installation height of the water inlet is lower than the installation height of the water outlet.
[0019] With this design, the hot water inside the heating plate groove forms a low-in and high-out structure, and the temperature of the hot water is 110°.
[0020] Preferably, the feed inlet is a brine liquid inlet pipe, which is installed on the top of the clarification tank body, and the center point of the water outlet end of the brine liquid inlet pipe corresponds to the center point of the clarification tank body.
[0021] The other end of the brine inlet pipe is connected to an external chemical pump, so that the methane brine is transferred into the clarification tank body through the pump under the action of the brine inlet pipe, and a buffer pipe is preset inside the clarification tank body to reduce the flow of the methane brine.
[0022] Preferably, the material outlet is a material transfer pipe, which is installed on one side of the clarification cylinder body, and a valve is preset on the clarification cylinder body.
[0023] The installation height of the liquid transfer pipe is higher than the installation height of the lower hopper, and the separated clarified water is transferred into the external crystallization tank through the liquid transfer pipe for subsequent processing steps.
[0024] Preferably, the discharge port is a lower hopper, which is installed at the bottom of the clarification cylinder body and has a conical structure with specifications of 3.5 meters * 0.18 * 2 meters, and a sewage valve is installed on the lower hopper.
[0025] The clarified material accumulates inside the lower hopper and is discharged to the outside through the drain valve. The conical structure of the lower hopper has a strong arch-breaking ability and can effectively aid flow, ensuring that the material can flow smoothly and avoid blockage, thereby further reflecting the practicality of this device.
[0026] Preferably, the overflow pipe is installed on one side of the clarification tank body, above the water inlet.
[0027] Enter from the top to the bottom and then add evenly upwards. If the water level is too high, it will flow back to the designated position through the overflow pipe.
[0028] The beneficial effects of the utility model are:
[0029] When the utility model is in use, the heating function of the heating mechanism on the clarification cylinder body accelerates the separation and clarification of the methyl halide liquid after being heated by the heating disc groove, which not only improves the separation and clarification effect, but also avoids blockage inside the clarification cylinder body, thereby increasing the service life of the clarification cylinder body, and is conducive to promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0031] Figure 1 It is a front view structural schematic diagram of the overall specific implementation method of the utility model.
[0032] Parts Name
[0033] 1. Clarifying tank body; 2. Heating plate slot; 201. Water inlet; 202. Water outlet; 3. Brine inlet pipe; 4. Material transfer pipe; 5. Down hopper; 6. Drain valve; 7. Overflow pipe. DETAILED DESCRIPTION
[0034] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. Preferably, the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0035] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0036] See also Figure 1 The utility model provides a methyl halide separation and clarification device for sodium sulfide production, comprising: a clarification cylinder body 1, a feeding port for methyl halide liquid to be treated is arranged on the clarification cylinder body 1, and a discharge port for methyl halide liquid after clarification is arranged on the clarification cylinder body 1, a heating mechanism is arranged on the clarification cylinder body 1, the heating mechanism is a heating disc groove 2, and the heating disc groove 2 is fully surrounded and installed outside the clarification cylinder body 1 to form a heating function for the clarification cylinder body 1, the clarification cylinder body 1 is a cylindrical structure, the specification is 5 meters * 3.5 meters, and the material is stainless steel, the heating disc groove 2 is longitudinally parallel and arranged with six channels, and the material is channel steel, and the water inlet 201 and the water outlet 202 are symmetrically installed on both sides of the heating disc groove 2 The inlet 202 is provided at the bottom of the clarification cylinder body 1, and the installation height of the water inlet 201 is lower than the installation height of the water outlet 202. The feed inlet is a brine inlet pipe 3, which is installed at the top of the clarification cylinder body 1, and the center point of the water outlet end of the brine inlet pipe 3 corresponds to the center point of the clarification cylinder body 1. The discharge port is a transfer pipe 4, which is installed at one side of the clarification cylinder body 1, and a valve is preset on the clarification cylinder body 1. The discharge port is a lower hopper 5, which is installed at the bottom of the clarification cylinder body 1, and has a conical structure with a specification of 3.5 meters * 0.18 * 2 meters, and a sewage valve 6 is installed on the lower hopper 5. The overflow pipe 7 is installed at one side of the clarification cylinder body 1, and is located above the water inlet 201;
[0037] In this embodiment:
[0038] First, the methyl halide to be treated is pumped into the interior of the clarification tank body 1 under the action of the brine inlet pipe 3;
[0039] Secondly, when adding the methyl halide, it is added evenly from the top to the bottom. If the water level is too high, the methyl halide will flow back to the designated position through the overflow pipe 7.
[0040] Then, when the methyl halide enters the interior of the clarification tank body 1, the 110° hot water enters the interior of the heating plate groove 2 through the water inlet 201 to heat and clarify the methyl halide. During heating, the hot water in the heating plate groove 2 is discharged to the outside through the water outlet 202 for recycling.
[0041] Finally, when the heating clarification is completed, the valve on the transfer pipe 4 is opened, and the separated clarified water is transferred to the external crystallization tank through the transfer pipe 4 for subsequent processing steps. At the same time, the drain valve 6 is opened so that the clarified material accumulation inside the lower hopper 5 is discharged to the outside through the drain valve 6.
[0042] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope covered by the utility model.
Claims
1. A methyl halide separation and clarification device for sodium sulfide production, comprising: A clarification cylinder body (1), wherein the clarification cylinder body (1) is provided with a feed inlet for the methyl halide liquid to be treated, and the clarification cylinder body (1) is provided with a discharge outlet for the methyl halide liquid after clarification, and the clarification cylinder body (1) is provided with a heating mechanism, characterized in that the heating mechanism is a heating disc groove (2), and the heating disc groove (2) is fully surrounded and installed outside the clarification cylinder body (1), forming a heating function for the clarification cylinder body (1).
2. The methyl halide separation and clarification device for sodium sulfide production according to claim 1, characterized in that: The clarification tank body (1) is a cylindrical structure with a size of 5 meters*3.5 meters and is made of stainless steel.
3. The methyl halide separation and clarification device for sodium sulfide production according to claim 1, characterized in that: The heating plate grooves (2) are provided with six longitudinal parallel grooves, and the material is channel steel.
4. The methyl halide separation and clarification device for sodium sulfide production as claimed in any one of claims 1 or 3, characterized in that: The heating plate groove (2) is symmetrically provided with a water inlet (201) and a water outlet (202), and the installation height of the water inlet (201) is lower than the installation height of the water outlet (202).
5. The methyl halide separation and clarification device for sodium sulfide production according to claim 1, characterized in that: The feed inlet is a brine liquid inlet pipe (3), which is installed on the top of the clarification tank body (1), and the center point of the water outlet end of the brine liquid inlet pipe (3) corresponds to the center point of the clarification tank body (1).
6. The methyl halide separation and clarification device for sodium sulfide production according to claim 1, characterized in that: The material outlet is a material transfer pipe (4), which is installed on one side of the clarification cylinder body (1), and a valve is preset on the clarification cylinder body (1).
7. The methyl halide separation and clarification device for sodium sulfide production according to any one of claims 1 or 6, characterized in that: The discharge port is a lower hopper (5), which is installed at the bottom of the clarification cylinder body (1) and has a conical structure with specifications of 3.5 meters*0.18*2 meters. A sewage valve (6) is installed on the lower hopper (5).
8. The methyl halide separation and clarification device for sodium sulfide production according to claim 1, characterized in that: It also includes an overflow pipe (7), which is installed on one side of the clarification tank body (1) and is located above the water inlet (201).