Efficient ore unloading funnel of ceramic filter
By adopting structural design of patterned steel plates and polymer materials in the ore-unloading funnel of the ceramic filter, combined with the setting of cleaning windows and ore-unloading baffles, the existing ceramic filter ore-unloading funnel is solved, and efficient and convenient cleaning and maintenance is achieved, reducing costs.
Patent Information
- Application Number
- CN202421420532.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The ore-unloading funnel of the existing ceramic filters has blockage problems, and the structural strength is low and easy to corrode, resulting in large maintenance workloads and high costs.
The square funnel body with upper and lower open openings is adopted, the wall is a patterned steel plate, and the inner wall can detachably fix the inner lining plate of polymer material. A cleaning window is opened on one side of the funnel main body. The lower part is equipped with an outwardly tilted mineral-discharge baffle and a side baffle, which combines a flexible dust curtain and dust collection cover to enhance structural strength and corrosion resistance.
It improves the structural strength and service life of the ore unloading funnel, simplifies the cleaning process, avoids blockage problems, and reduces maintenance workload and cost.
Smart Images

Figure CN222871525U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ore dressing equipment, and specifically relates to a high-efficiency ore unloading funnel of a ceramic filter with simple structure, high production efficiency, convenient cleaning and long service life. Background Art
[0002] In the mineral processing process, concentrate concentration and dehydration is the last stage of the entire production process. Concentrate dehydration is generally carried out by filtering the concentrated slurry through a ceramic filter and then collecting the concentrate with a scraper.
[0003] At present, when the ceramic filter is unloading ore, in order to prevent the concentrate from being scattered everywhere, a square cylindrical unloading funnel is installed under the ceramic filter to collect the concentrate. However, the square cylindrical unloading funnel with openings at both ends has the following problems: first, the moisture content of the concentrate collected after filtration is relatively high, which makes it easy to adhere to the unloading port and the inner wall of the funnel during unloading, and the square cylindrical unloading funnel with closed side walls cannot directly clean the unloading port and the inner wall of the funnel in time, which easily leads to blockage of the unloading port, affecting the continuous and stable operation of the ceramic filter; secondly, since the unloading funnel uses ordinary iron plates as the side walls, and the inner lining uses rubber and plastic plates, not only is the structural strength low, but the unloading funnel is also easily damaged by the corrosion of the concentrate and its residual reagents, so it is necessary to frequently repair the damaged funnel wall, inner lining, or even directly replace the entire funnel, resulting in a large daily maintenance workload and a high cost for concentrate concentration and dehydration.
[0004] In the prior art, in order to solve the problem that the discharge port and funnel of the filter are easily blocked, there is an anti-blocking bushing with a multifilament filter cloth fixed on the upper edge of the funnel body, so that the bottom of the anti-blocking bushing naturally sags and does not contact the funnel wall, and the bottom of the anti-blocking bushing is an anti-blocking funnel with a closed structure, so that the anti-blocking bushing maintains a certain gap with the funnel wall, and can rely on the gravity of the material itself to prevent the filter cake from piling up, effectively preventing the funnel from being blocked. However, since this anti-blocking funnel only solves the blockage problem of the funnel, and the side wall of its funnel body is still a closed structure, it is difficult to clean the discharge port of the filter machine, which is most likely to be blocked during the concentrate concentration and dehydration process, in a timely manner. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a high-efficiency ore unloading funnel of a ceramic filter which has a simple structure, high production efficiency, convenient cleaning and long service life.
[0006] The utility model is implemented as follows: it comprises a square funnel body with upper and lower openings, the top of the funnel body is provided with a feed port connected with the ore discharge port of the ceramic filter, and the bottom of the funnel body is provided with a discharge port;
[0007] The wall panel of the funnel body is a patterned steel plate, and the inner wall of the funnel body is detachably fixedly connected with an inner lining plate of a polymer material. A cleaning window is opened on one side of the funnel body, and an outwardly inclined unloading baffle is arranged at the lower part of the cleaning window. The bottom end of the unloading baffle is fixedly connected to the funnel body, and side baffles are respectively fixedly arranged between the two sides of the unloading baffle and the outer wall of the funnel body.
[0008] Furthermore, the angle between the unloading baffle and the horizontal plane is 45-80 degrees, and the top of the unloading baffle is inclined upward and extends to the same height as the middle to the top of the cleaning window in the vertical direction.
[0009] Furthermore, the inner lining plate is fixedly connected to the side wall of the funnel body by bolts or rivets; the side wall of the funnel body is a patterned steel plate with a thickness of 3 to 7 mm.
[0010] Furthermore, at least two vertical reinforcing rods are arranged at intervals in the cleaning window, and two ends of the reinforcing rods are respectively fixedly connected to the outer walls of the funnel body on the upper side and the lower side of the cleaning window.
[0011] Furthermore, a flexible dust-proof curtain is fixedly arranged on the outer wall of the upper funnel body of the cleaning window, and the dust-proof curtain covers the exposed part of the cleaning window and the lower end of the dust-proof curtain extends to the ore unloading baffle.
[0012] Furthermore, the dustproof curtain is a soft curtain divided into a plurality of strips in the horizontal direction, and magnetic tapes are respectively arranged on both sides of the soft curtain.
[0013] Furthermore, a dust collecting hood is fixedly provided on the outer wall of the upper funnel body of the cleaning window, and the dust collecting hood is connected to the dust suction port of the dust collector through a pipeline.
[0014] Furthermore, the dust collecting hood is horizontally arranged above the cleaning window, and both ends of the dust collecting hood at least extend to the side baffles on both sides.
[0015] Furthermore, longitudinal and / or transverse reinforcing ribs are arranged on the outer wall of the ore unloading baffle, and a vibration motor is fixedly arranged in the middle of the outer wall of the ore unloading baffle.
[0016] Furthermore, the lower part of the funnel body is an inverted frustum-shaped structure, and the discharge port is arranged at the bottom end of the inverted frustum-shaped structure of the funnel body.
[0017] Beneficial effects of the utility model:
[0018] 1. The utility model adopts patterned steel plates as the wall plates of the funnel body to replace the traditional ordinary iron plates, which effectively improves the structural strength of the funnel body; and adopts inner lining plates made of polymer materials to replace traditional rubber and plastic plates, which can effectively slow down the corrosion of concentrate and its residual reagents, and improve the service life of the unloading funnel, thereby reducing the daily maintenance workload and also reducing the cost of concentrate concentration and dehydration.
[0019] 2. The utility model opens a cleaning window on one side of the funnel body, thereby facilitating timely cleaning of the concentrate attached to the discharge port of the ceramic filter and the inner wall of the funnel, thereby avoiding the shutdown problem caused by blockage caused by excessive accumulation of concentrate at the discharge port of the ceramic filter and the inner wall of the funnel, and improving the production efficiency of concentrate concentration and dehydration to a certain extent.
[0020] 3. The utility model sets an outwardly inclined unloading baffle at the lower part of the cleaning window, and fixes side baffles between the two sides of the unloading baffle and the outer wall of the funnel body, thereby preventing the concentrate from being spilled outside the unloading funnel and causing losses, and to a certain extent shielding the concentrate dropped from the unloading port from being dispersed in the air to form dust pollution, and the block concentrate dropped from the unloading port can also collide with the unloading baffle and the side baffles and break, further avoiding the block of large pieces of adhered concentrate from clogging the discharge port of the unloading funnel.
[0021] 4. The utility model fixes a flexible dust curtain or dust cover on the outer wall of the funnel body on the upper side of the cleaning window, which does not affect the timely cleaning of the unloading port of the ceramic filter and the concentrate accumulated on the inner wall of the funnel through the cleaning window, and can significantly reduce the dust pollution formed by the concentrate dropped from the unloading port and dispersed in the air.
[0022] In summary, the utility model has the characteristics of simple structure, high production efficiency, convenient cleaning and long service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of an existing square cylindrical ore unloading funnel;
[0024] Figure 2 This is one of the structural diagrams of the utility model;
[0025] Figure 3 This is the second structural diagram of the utility model;
[0026] Figure 4 This is the third structural diagram of the utility model;
[0027] Figure 5 for Figure 4 A magnified image of point A;
[0028] In the figure: 1-funnel body, 11-feeding port, 12-discharging port, 13-cleaning window, 2-unloading baffle, 21-reinforcement rib, 3-side baffle, 4-reinforcement rod, 5-dust curtain, 6-dust collecting hood, 7-vibration motor, 8-inner lining plate. DETAILED DESCRIPTION
[0029] The present invention is further described below in conjunction with the accompanying drawings and embodiments, but the present invention is not limited in any way. Any changes or improvements made based on the teachings of the present invention belong to the protection scope of the present invention.
[0030] like Figures 1 to 5 As shown, the utility model comprises a square funnel body 1 which is open at the top and the bottom. The top of the funnel body 1 is provided with a feed port 11 which is connected with the ore discharge port of the ceramic filter, and the bottom of the funnel body 1 is provided with a discharge port 12;
[0031] The wall panel of the funnel body 1 is a patterned steel plate, and the inner wall of the funnel body 1 is detachably fixedly connected with an inner lining plate 8 of a polymer material. A cleaning window 13 is opened on one side of the funnel body 1, and an outwardly inclined unloading baffle 2 is arranged at the lower part of the cleaning window 13. The bottom end of the unloading baffle 2 is fixedly connected to the funnel body 1, and side baffles 3 are respectively fixedly arranged between the two sides of the unloading baffle 2 and the outer wall of the funnel body 1.
[0032] The angle between the unloading baffle plate 2 and the horizontal plane is 45-80 degrees, and the top end of the unloading baffle plate 2 is inclined upward and extends to the same height as the middle to the top end of the cleaning window 13 in the vertical direction.
[0033] The inner lining plate 8 is fixedly connected to the side wall of the funnel body 1 by bolts or rivets; the side wall of the funnel body 1 is a patterned steel plate with a thickness of 3 to 7 mm.
[0034] At least two vertical reinforcing rods 4 are arranged at intervals in the cleaning window 13, and the two ends of the reinforcing rods 4 are respectively fixedly connected to the outer wall of the funnel body 1 on the upper side and the lower side of the cleaning window 13. The reinforcing rods 4 can reinforce the side wall strength of the cleaning window 13 in the vertical direction, thereby avoiding the problem of weakening the side wall strength of the funnel body 1 due to the opening of the cleaning window 13.
[0035] A flexible dust-proof curtain 5 is fixedly arranged on the outer wall of the hopper body 1 above the cleaning window 13 , and the dust-proof curtain 5 covers the exposed part of the cleaning window 13 and the lower end of the dust-proof curtain 5 extends to the unloading baffle 2 .
[0036] The dustproof curtain 5 is a soft curtain divided into a plurality of strips in the horizontal direction, and magnetic strips are respectively arranged on both sides of the soft curtain.
[0037] A dust collecting hood 6 is fixedly provided on the outer wall of the funnel body 1 on the upper side of the cleaning window 13, and the dust collecting hood 6 is connected to the dust suction port of the dust collector through a pipeline.
[0038] The dust collecting cover 6 is horizontally arranged above the cleaning window 13 , and both ends of the dust collecting cover 6 at least extend to the side baffles 3 on both sides.
[0039] The outer wall of the unloading baffle 2 is provided with longitudinal and / or transverse reinforcing ribs 21, and a vibration motor 7 is fixedly provided in the middle of the outer wall of the unloading baffle 2. The vibration motor 7 can shake off the concentrate accumulated on the unloading baffle 2, the side baffle 3 and even the inner wall of the funnel body 1, thereby reducing the labor intensity and frequency of manual cleaning.
[0040] The lower part of the funnel body 1 is an inverted frustum-shaped structure, and the discharge port 12 is arranged at the bottom end of the inverted frustum-shaped structure of the funnel body 1 .
[0041] The inner lining plate 8 is a plate made of ultra-high molecular weight polyethylene, polyurethane, polyamide, polyetheretherketone, polytetrafluoroethylene or polyimide.
[0042] The working principle and working process of this utility model:
[0043] like Figure 2 and Figure 5 As shown, the side wall of the funnel body 1 is replaced by a common iron plate with a patterned steel plate with a thickness of 3 to 7 mm, and the inner lining plate 8 is replaced by a rubber and plastic plate with a polymer plate with a thickness of 5 to 15 mm (such as ultra-high molecular weight polyethylene), and then the side wall of the funnel body 1 is connected to the inner lining plate 8 by bolts (not shown in the figure), thereby improving the structural strength of the funnel body 1 and extending the service life of the inner lining plate 8; a square cleaning window 13 is opened in the middle of one side wall of the funnel body 1, and a welding hole 13 is welded at the bottom of the cleaning window 13 with an angle of 45 with the horizontal plane. The unloading baffle 2 is angled from 0 to 80°, and the side baffles 3 are welded on both sides of the unloading baffle 2, so that the setting of the cleaning window 13 is convenient for on-site employees to clean the unloading port of the ceramic filter and the concentrate attached to the inner wall of the funnel body 1 in time, avoiding blockage caused by excessive accumulation of concentrate and causing shutdown of the ceramic filter, and preventing the concentrate from spilling and causing losses and reducing the dispersion of the concentrate in the air. The block concentrate falling from the unloading port can also collide with the unloading baffle 2 and the side baffle 3 and break into pieces, further avoiding large pieces of adhered concentrate from clogging the discharge port 12 of the unloading funnel.
[0044] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A high-efficiency unloading ore funnel for a ceramic filter, comprising a square funnel body (1) with upper and lower openings, a feed port (11) being arranged at the top of the funnel body (1) and being connected to an unloading port of the ceramic filter, and a discharge port (12) being arranged at the bottom of the funnel body (1); It is characterized in that The wall plate of the funnel body (1) is a patterned steel plate, and the inner wall of the funnel body (1) is detachably fixedly connected with an inner lining plate (8) made of a polymer material. A cleaning window (13) is provided on one side of the funnel body (1), and an outwardly inclined unloading baffle (2) is provided at the lower part of the cleaning window (13). The bottom end of the unloading baffle (2) is fixedly connected to the funnel body (1), and side baffles (3) are respectively fixedly provided between the two sides of the unloading baffle (2) and the outer wall of the funnel body (1).
2. The high-efficiency unloading funnel of the ceramic filter according to claim 1 is characterized in that: The angle between the unloading baffle (2) and the horizontal plane is 45-80 degrees, and the top end of the unloading baffle (2) extends upwardly in an inclined manner to the same height as the middle to the top end of the cleaning window (13) in the vertical direction.
3. The high-efficiency unloading funnel of the ceramic filter according to claim 1 is characterized in that: The inner lining plate (8) is fixedly connected to the side wall of the funnel body (1) by means of bolts or rivets; the side wall of the funnel body (1) is a patterned steel plate with a thickness of 3 to 7 mm.
4. The high-efficiency unloading funnel of the ceramic filter according to claim 1 is characterized in that: At least two vertical reinforcing rods (4) are arranged at intervals in the cleaning window (13), and two ends of the reinforcing rods (4) are respectively fixedly connected to the outer walls of the funnel body (1) on the upper side and the lower side of the cleaning window (13).
5. The high-efficiency unloading funnel of the ceramic filter according to claim 1 is characterized in that: A flexible dust-proof curtain (5) is fixedly arranged on the outer wall of the upper hopper body (1) of the cleaning window (13); the dust-proof curtain (5) covers the exposed portion of the cleaning window (13) and the lower end of the dust-proof curtain (5) extends to the ore unloading baffle (2).
6. The high-efficiency unloading funnel of the ceramic filter according to claim 5 is characterized in that: The dustproof curtain (5) is a soft curtain divided into a plurality of strips in the horizontal direction, and magnetic attraction belts are respectively arranged on both sides of the soft curtain.
7. The high-efficiency unloading funnel of the ceramic filter according to claim 1 is characterized in that: A dust collecting hood (6) is fixedly arranged on the outer wall of the upper funnel body (1) of the cleaning window (13); the dust collecting hood (6) is connected to the dust suction port of the dust collector through a pipeline.
8. The high-efficiency unloading funnel of the ceramic filter according to claim 7, characterized in that: The dust collecting hood (6) is horizontally arranged above the cleaning window (13), and both ends of the dust collecting hood (6) extend at least to the side baffles (3) on both sides.
9. The high-efficiency unloading funnel of the ceramic filter according to claim 1, characterized in that: Longitudinal and / or transverse reinforcing ribs (21) are arranged on the outer wall of the ore unloading baffle (2), and a vibration motor (7) is also fixedly arranged in the middle of the outer wall of the ore unloading baffle (2).
10. The high-efficiency unloading funnel of the ceramic filter according to any one of claims 1 to 9, characterized in that: The lower part of the funnel body (1) is an inverted frustum-shaped structure, and the discharge port (12) is arranged at the bottom end of the inverted frustum-shaped structure of the funnel body (1).