Suspending agent emulsifying device for suspending agent processing

By designing an integrated suspension emulsification device, including a hydraulic cylinder, a lifting mechanism, a rotary emulsification mechanism and a cleaning mechanism, the problem of low emulsification efficiency in the prior art is solved, and an efficient, automated and clean emulsification process is realized, and the processing efficiency and product quality of pesticides are improved.

CN222871840UActive Publication Date: 2025-05-16SHANDONG ZHAOFENGNIAN BIOLOGICAL TECH CO LTD +1
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Patent Information

Application Number
CN202421686096.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-05-16
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The existing suspension agent emulsification devices for suspension agent processing have low emulsification efficiency, resulting in low processing efficiency of pesticides.

Method used

A suspension agent emulsification device including an emulsification tank, a hydraulic cylinder, a housing, an annular plate, a lifting mechanism, a rotary emulsification mechanism and a cleaning mechanism are designed. The lifting and lowering of the housing is controlled by the hydraulic cylinder, the lifting mechanism controls the up and down movement of the shear emulsifier, the rotating emulsification mechanism realizes uniform dispersion of the suspension agent, and the cleaning mechanism ensures the cleaning of the equipment.

Benefits of technology

The emulsification process is automated, efficient and cleaned, the emulsification efficiency of suspending agents and the processing efficiency of pesticides are improved, the stability of product quality is ensured, and the service life of the equipment is extended.

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Abstract

The utility model is suitable for the technical field of suspending agent emulsification, and provides a suspending agent emulsifying device for processing a suspending agent, which comprises a bottom plate, the hydraulic cylinders are fixedly mounted on the bottom plate; the shell is fixedly mounted on output rods of the hydraulic cylinders; the annular plate is fixedly arranged on the inner wall of the shell; the lifting mechanism is arranged on the inner wall of the shell and is used for controlling the plurality of shearing emulsifying machines to move up and down; and the rotary emulsifying mechanism is assembled and mounted on the lifting mechanism and is used for emulsifying the suspending agent in the emulsifying tank. According to the suspending agent emulsifying device for processing the suspending agent, provided by the scheme, the plurality of shearing emulsifying machines can be controlled to rotate and move up and down in the process of emulsifying the suspending agent, so that the suspending agent in the emulsifying tank is efficiently emulsified, and the emulsifying processing efficiency of pesticides is improved; and the emulsifying tank and the shearing emulsifying machine are convenient to clean.
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Description

Technical Field

[0001] The utility model belongs to the technical field of suspension emulsification, and particularly relates to a suspension emulsification device used for suspension processing. Background Art

[0002] Pesticides refer to chemical agents used in agriculture to prevent and control pests and diseases and regulate plant growth. They are widely used in agricultural, forestry and animal husbandry production, environmental and household hygiene pest control and epidemic prevention, industrial product mildew and moth prevention, etc. Suspension pesticides are usually processed and produced by emulsification, and the emulsification process is the process of evenly dispersing a liquid in another immiscible liquid in extremely small droplets. Emulsification is a liquid-liquid interface phenomenon. Two immiscible liquids, such as oil and water, are divided into two layers in a container, with the oil with low density in the upper layer and the water with high density in the lower layer. If an appropriate surfactant is added and the oil is dispersed in the water under strong stirring to form an emulsion, this process is called emulsification.

[0003] However, the shear emulsifier in the existing suspension emulsification device for suspension processing often performs emulsification at a fixed position in the emulsification tank, so the emulsification efficiency is low and the processing efficiency of the pesticide is low. Utility Model Content

[0004] The utility model provides a suspension emulsifying device for suspension processing, aiming to solve the problems of low emulsification efficiency and low processing efficiency of pesticides in the existing suspension emulsifying device for suspension processing proposed in the above background technology.

[0005] To solve the above problems, the utility model is implemented as follows: a suspension emulsifying device for suspension processing, comprising: a bottom plate with an emulsifying tank on the top; a plurality of hydraulic cylinders fixedly mounted on the bottom plate; a shell fixedly mounted on the output rods of the plurality of hydraulic cylinders; an annular plate fixedly mounted on the inner wall of the shell; a lifting mechanism arranged on the inner wall of the shell, the lifting mechanism being used to control the up and down movement of a plurality of shearing emulsifiers; a rotating emulsifying mechanism assembled on the lifting mechanism, the rotating emulsifying mechanism being used to emulsify the suspension in the emulsifying tank; and a cleaning mechanism installed on the inner wall of the shell, the cleaning mechanism being used to clean the inner wall of the emulsifying tank and the plurality of shearing emulsifiers.

[0006] Preferably, the lifting mechanism includes: a plurality of screws rotatably mounted on the inner wall of the shell and rotatably connected to the annular plate; a lifting plate threadedly mounted on the plurality of screws; a servo motor fixedly mounted on the shell; a plurality of synchronous wheels respectively fixedly mounted on the output shaft of the servo motor and the plurality of screws; and a plurality of synchronous belts respectively mounted on the plurality of synchronous wheels.

[0007] Preferably, the rotary emulsifying mechanism includes: a vertical shaft rotatably mounted on the lifting plate; a driving motor fixedly mounted on the lifting plate and connected to the vertical shaft; a rotating plate fixedly mounted at the bottom end of the vertical shaft; and a plurality of shearing emulsifiers arranged at the bottom of the rotating plate.

[0008] Preferably, the cleaning mechanism includes: an annular tube fixedly mounted on the inner wall of the shell; a plurality of nozzles arranged on the annular tube; a booster pump fixedly mounted on one side of the shell; a conduit arranged at the water outlet of the booster pump and connected to the annular tube; and a water inlet pipe arranged at the water inlet end of the booster pump.

[0009] Preferably, a heating plate is provided on the inner wall of the emulsification tank, and a water temperature sensor is provided on the inner wall of the emulsification tank.

[0010] Preferably, a liquid collection pipe is provided at the bottom of the emulsification tank, and a liquid collection valve is provided on the liquid collection pipe.

[0011] Preferably, a controller is provided on one side of the shell, and the controller is electrically connected to the plurality of hydraulic cylinders, servo motors, drive motors, booster pumps, heating plates, water temperature sensors and liquid extraction valves; a conductive slip ring is provided on the fixed sleeve on the vertical axis, and the conductive slip ring is fixedly connected to the lifting plate, and the conductive slip ring is electrically connected to the controller and the plurality of shear emulsifiers.

[0012] Compared with the related art, the suspension emulsifying device for suspension processing provided by the utility model has the following beneficial effects:

[0013] Compared with the prior art, the suspension emulsifying device for suspension processing provided by the present invention has a bottom plate that stably supports the entire device, and multiple hydraulic cylinders fixedly mounted on the bottom plate can control the lifting and lowering of the shell by extending and contracting the output rods of the multiple hydraulic cylinders, thereby facilitating the staff to inject liquid into the emulsifying tank. The shell serves as a container for internal mechanical components, protecting the internal emulsifying mechanism from external influences, and the annular plate fixedly mounted on the inner wall of the shell is used to connect multiple screws. The lifting mechanism is arranged on the inner wall of the shell, and can control the up and down movement of multiple shear emulsifiers. This function is crucial for adapting to emulsifying tanks of different capacities and adjusting the action distance between the emulsifier and the suspension. By accurately controlling the emulsifier The position of the emulsifier can achieve a more uniform and efficient emulsification effect. The rotary emulsification mechanism installed on the lifting mechanism is the core component for realizing the emulsification of the suspension. It disperses the solid particles in the suspension in the liquid evenly through rotation and shearing to form a stable suspension. This emulsification method is not only efficient, but also can ensure the quality stability of the suspension. The cleaning mechanism installed on the inner wall of the shell is specially designed for the inner wall of the emulsification tank and multiple shear emulsifiers. After completing the emulsification task, the cleaning mechanism can quickly and thoroughly remove the residual suspension and impurities to avoid pollution to subsequent production. This design not only improves the hygiene standard of the equipment, but also extends the service life of the equipment;

[0014] In summary, the suspension emulsification device of this patent realizes the automation, efficiency and cleanliness of the emulsification process through integrated design. Its various components work together to provide strong technical support for suspension processing, and it has significant technological advancement and practical application value. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of a suspension emulsifying device for suspension processing provided by the utility model;

[0016] Figure 2 for Figure 1 Schematic diagram of the three-dimensional assembly structure of the lifting plate and the rotating plate;

[0017] Figure 3 for Figure 1 Schematic diagram of the enlarged structure of part A shown in FIG.

[0018] Figure numerals: 1. bottom plate; 2. emulsification tank; 3. hydraulic cylinder; 4. shell; 5. annular plate; 6. screw; 7. lifting plate; 8. servo motor; 9. synchronous wheel; 10. vertical axis; 11. driving motor; 12. rotating plate; 13. shear emulsifier; 14. annular pipe; 15. nozzle; 16. booster pump; 17. conduit; 18. water inlet pipe; 19. heating plate; 20. water temperature sensor; 21. liquid extraction pipe; 22. liquid extraction valve; 23. controller; 24. conductive slip ring. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The utility model embodiment provides a suspension emulsifying device for suspension processing, such as Figure 1-3 As shown, the suspension emulsifying device for suspension processing includes: a bottom plate 1 with an emulsifying tank 2 on the top; a plurality of hydraulic cylinders 3 fixedly mounted on the bottom plate 1; a shell 4 fixedly mounted on the output rods of the plurality of hydraulic cylinders 3; an annular plate 5 fixedly mounted on the inner wall of the shell 4; a lifting mechanism arranged on the inner wall of the shell 4, the lifting mechanism being used to control the up and down movement of a plurality of shearing emulsifiers 13; a rotating emulsifying mechanism assembled on the lifting mechanism, the rotating emulsifying mechanism being used to emulsify the suspension in the emulsifying tank 2; and a cleaning mechanism installed on the inner wall of the shell 4, the cleaning mechanism being used to clean the inner wall of the emulsifying tank 2 and the plurality of shearing emulsifiers 13.

[0022] In this embodiment, the bottom plate 1 firmly supports the whole device, and the multiple hydraulic cylinders 3 fixedly mounted on the bottom plate can control the lifting of the shell 4 by extending and contracting the output rods of the multiple hydraulic cylinders 3, so as to facilitate the staff to inject liquid into the emulsification tank 2. The shell 4 serves as a container for the internal mechanical parts, protecting the internal emulsification mechanism from external influences, and the annular plate 5 fixedly mounted on the inner wall of the shell 4 is used to connect the multiple screws 6. The lifting mechanism is arranged on the inner wall of the shell 4, which can control the multiple shear emulsifiers 13 to move up and down. This function is very important for adapting to emulsification tanks 2 of different capacities and adjusting the action distance between the emulsifier and the suspending agent. By accurately controlling the position of the emulsifier, the emulsifier can be adjusted. In order to achieve a more uniform and efficient emulsification effect, the rotary emulsification mechanism assembled on the lifting mechanism is the core component for realizing the emulsification of the suspension. It disperses the solid particles in the suspension in the liquid evenly through rotation and shearing to form a stable suspension. This emulsification method is not only efficient, but also can ensure the quality stability of the suspension. The cleaning mechanism is installed on the inner wall of the shell 4, which is specially designed for the inner wall of the emulsification tank 2 and multiple shear emulsifiers 13. After completing the emulsification task, the cleaning mechanism can quickly and thoroughly remove the residual suspension and impurities to avoid contamination to subsequent production. This design not only improves the hygiene standard of the equipment, but also extends the service life of the equipment;

[0023] In summary, the suspension emulsification device of this patent realizes the automation, efficiency and cleanliness of the emulsification process through integrated design. Its various components work together to provide strong technical support for suspension processing, and it has significant technological advancement and practical application value.

[0024] In a further preferred embodiment of the utility model, the lifting mechanism includes: a plurality of screw rods 6 rotatably mounted on the inner wall of the shell 4 and rotatably connected to the annular plate 5; a lifting plate 7 threadedly sleeved on the plurality of screw rods 6; a servo motor 8 fixedly mounted on the shell 4; a plurality of synchronous wheels 9 respectively fixedly sleeved on the output shaft of the servo motor 8 and the plurality of screw rods 6; and a plurality of synchronous belts respectively sleeved on the plurality of synchronous wheels 9.

[0025] In this embodiment, the servo motor 8, multiple synchronous wheels and multiple synchronous belts can drive multiple screws 6 to rotate synchronously, and the synchronous rotation of the multiple screws 6 can drive the lifting plate 7 to move up and down. The lifting plate 7 can drive multiple shear emulsifiers 13 to move up and down, thereby emulsifying the suspensions at different liquid levels and improving the emulsification efficiency.

[0026] In a further preferred embodiment of the utility model, the rotary emulsifying mechanism includes: a vertical shaft 10 rotatably mounted on the lifting plate 7; a driving motor 11 fixedly mounted on the lifting plate 7 and connected to the vertical shaft 10; a rotating plate 12 fixedly mounted at the bottom end of the vertical shaft 10; and a plurality of shearing emulsifiers 13 arranged at the bottom of the rotating plate 12.

[0027] In this embodiment, the vertical shaft 10 can be driven to rotate by the driving motor 11, and the rotating plate 12 and multiple shear emulsifiers 13 can be driven to rotate by the vertical shaft 10. The liquid in the emulsification tank 2 is emulsified by the multiple rotating and running shear emulsifiers 13.

[0028] In a further preferred embodiment of the utility model, the cleaning mechanism includes: an annular tube 14 fixedly mounted on the inner wall of the shell 4; a plurality of nozzles 15 arranged on the annular tube 14; a booster pump 16 fixedly mounted on one side of the shell 4; a conduit 17 arranged at the water outlet end of the booster pump 16 and connected to the annular tube 14; and a water inlet pipe 18 arranged at the water inlet end of the booster pump 16.

[0029] In this embodiment, the water temperature sensor 20 draws water in through the water inlet pipe 18 and pressurizes the water, and then injects the water into the annular tube 14 along the conduit 17. The water is sprayed toward the inner wall of the emulsification tank 2 and the multiple shear emulsifiers 13 through the multiple nozzles 15 on the annular tube 14, thereby cleaning the inner wall of the emulsification tank 2 and the multiple shear emulsifiers 13.

[0030] In a further preferred embodiment of the present invention, a heating plate 19 is provided on the inner wall of the emulsification tank 2 , and a water temperature sensor 20 is provided on the inner wall of the emulsification tank 2 .

[0031] In this embodiment, the temperature of the liquid in the emulsification tank 2 can be monitored by the water temperature sensor 20, and the controller 23 controls the heating power of the heating plate 19 according to the temperature of the liquid in the emulsification tank 2, thereby controlling the emulsification temperature.

[0032] In a further preferred embodiment of the present invention, a liquid taking pipe 21 is provided at the bottom of the emulsification tank 2 , and a liquid taking valve 22 is provided on the liquid taking pipe 21 .

[0033] In this embodiment, the liquid after emulsification can be taken through the liquid taking pipe 21 and the liquid taking valve 22.

[0034] In a further preferred embodiment of the utility model, a controller 23 is provided on one side of the shell 4, and the controller 23 is electrically connected to the multiple hydraulic cylinders 3, the servo motor 8, the drive motor 11, the booster pump 16, the heating plate 19, the water temperature sensor 20 and the liquid extraction valve 22. A conductive slip ring 24 is fixedly sleeved on the vertical shaft 10, and the conductive slip ring 24 is fixedly connected to the lifting plate 7. The conductive slip ring 24 is electrically connected to the controller 23 and the multiple shear emulsifiers 13.

[0035] In this embodiment, the device can be operated and controlled by the controller 23 , and the conductive slip ring 24 can electrically connect the plurality of shear emulsifiers 13 to the controller 23 while rotating.

[0036] In summary, compared with the relevant technology, the device can control multiple shear emulsifiers to rotate and move up and down during the emulsification of the suspension, so as to efficiently emulsify the suspension in the emulsification tank, thereby improving the emulsification processing efficiency of the pesticide and facilitating the cleaning of the emulsification tank and the shear emulsifier.

[0037] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0038] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A suspension emulsifying device for suspension processing, characterized in that: include: A bottom plate with an emulsification tank is arranged on the top; A plurality of hydraulic cylinders fixedly mounted on the base plate; A housing fixedly mounted on the output rods of the plurality of hydraulic cylinders; An annular plate fixedly mounted on the inner wall of the housing; A lifting mechanism is arranged on the inner wall of the shell, and the lifting mechanism is used to control the multiple shear emulsifiers to move up and down; A rotary emulsifying mechanism installed on the lifting mechanism, the rotary emulsifying mechanism is used to emulsify the suspension in the emulsifying tank; A cleaning mechanism is installed on the inner wall of the shell, and is used to clean the inner wall of the emulsification tank and multiple shear emulsifiers.

2. The suspension emulsifying device for suspension processing according to claim 1, characterized in that: The lifting mechanism comprises: a plurality of screws rotatably mounted on the inner wall of the housing and rotatably connected to the annular plate; A lifting plate threadably sleeved on the plurality of screw rods; A servo motor fixedly mounted on the housing; A plurality of synchronous wheels respectively fixedly sleeved on the output shaft of the servo motor and the plurality of screw rods; A plurality of synchronous belts are respectively sleeved on the plurality of synchronous wheels.

3. The suspension emulsifying device for suspension processing as claimed in claim 2, characterized in that: The rotary emulsification mechanism comprises: Rotate the vertical shaft mounted on the lifting plate; A driving motor fixedly mounted on the lifting plate and connected to the vertical shaft; A rotating plate fixedly mounted on the bottom end of the vertical shaft; A plurality of shear emulsifiers are arranged at the bottom of the rotating plate.

4. The suspension emulsifying device for suspension processing as claimed in claim 3, characterized in that: The cleaning mechanism comprises: An annular tube fixedly mounted on the inner wall of the housing; A plurality of nozzles arranged on the annular tube; a booster pump fixedly mounted on one side of the housing; A conduit disposed at the water outlet of the booster pump and connected to the annular pipe; A water inlet pipe is arranged at the water inlet end of the booster pump.

5. The suspension emulsifying device for suspension processing as claimed in claim 4, characterized in that: A heating plate is arranged on the inner wall of the emulsification tank, and a water temperature sensor is arranged on the inner wall of the emulsification tank.

6. The suspension emulsifying device for suspension processing according to claim 5, characterized in that: A liquid taking pipe is arranged at the bottom of the emulsification tank, and a liquid taking valve is arranged on the liquid taking pipe.

7. The suspension emulsifying device for suspension processing according to claim 6, characterized in that: A controller is provided on one side of the shell, and the controller is electrically connected to the plurality of hydraulic cylinders, servo motors, drive motors, booster pumps, heating plates, water temperature sensors and liquid extraction valves. A conductive slip ring is provided on the fixed sleeve on the vertical axis, and the conductive slip ring is fixedly connected to the lifting plate. The conductive slip ring is electrically connected to the controller and the plurality of shear emulsifiers.