Efficient zinc powder mixing device
By designing a zinc powder efficient mixing device containing a high-pressure gas tank and a vacuum pump, the problem of zinc powder oxidation and mixing efficiency is solved, and safe and efficient zinc powder processing is achieved.
Patent Information
- Application Number
- CN202421662216.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-15
AI Technical Summary
Existing zinc powder processing equipment cannot effectively prevent zinc powder oxidation, leading to fire risk and deterioration problems, and the mixing efficiency is low.
An efficient mixing device for zinc powder is designed, including a mixing tank, a stirring head, a high-pressure gas tank and a vacuum pump. Through the high-pressure nitrogen blow-off function and stirring treatment in a vacuum state, it provides an air-separating environment to avoid oxidation.
Effectively prevent zinc powder oxidation, reduce fire risk, improve mixing efficiency and quality, and enhance the safety and efficiency of zinc powder processing.
Smart Images

Figure CN222871901U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of zinc powder processing equipment, in particular to a zinc powder high-efficiency mixing device. Background Art
[0002] Zinc is a light grey transition metal and the fourth most common metal. In modern industry, zinc is an irreplaceable and important metal in battery manufacturing. In addition, zinc is also one of the essential trace elements for the human body and plays an extremely important role.
[0003] In the process of zinc powder processing, it is often necessary to stir the zinc powder and mix it with other raw materials. However, due to the small size of zinc powder particles and the large contact area with the air, zinc powder is easily oxidized and causes fire during mixing. The existing zinc powder mixing equipment on the market cannot provide anti-oxidation protection for zinc powder. Zinc powder will deteriorate during mixing, and zinc powder will release heat when oxidized, which is very dangerous. Utility Model Content
[0004] The utility model aims to provide a zinc powder efficient mixing device to solve the problem that the existing zinc powder processing equipment mentioned in the above background technology cannot protect the zinc powder from being oxidized and is relatively dangerous.
[0005] The technical solution of the utility model is achieved as follows: a zinc powder efficient mixing device comprises a mixing tank, a supporting leg is fixedly arranged at the bottom of the mixing tank, a discharge pipe is installed at the bottom of the mixing tank, a first support frame and a second support frame are arranged in the middle of the mixing tank, a plurality of high-pressure gas tanks are arranged above the first support frame, the high-pressure gas tanks are connected to a gas diverter arranged inside the mixing tank, a vacuum pump and a control box are arranged above the second support frame, the vacuum pump is electrically connected to the control box, a feed valve connected to the inside of the mixing tank is arranged on the side of the vacuum pump and the control box, a tank cover is arranged above the mixing tank, a motor electrically connected to the control box is installed on the top of the tank cover through a positioning support column, the motor is connected to a transmission shaft arranged inside the mixing tank through a transmission structure inside the positioning support column, and a plurality of stirring heads are installed on the transmission shaft.
[0006] Preferably, the first supporting frame is detachably connected to the mixing tank via bolts, and the second supporting frame is detachably connected to the mixing tank via bolts.
[0007] Preferably, the stirring head comprises a hard rod, and the hard rod is wrapped with a rubber sleeve.
[0008] Preferably, a breathable isolation membrane is provided at the end of the pipeline of the vacuum pump arranged inside the mixing tank.
[0009] Preferably, the high-pressure gas tank is filled with high-pressure nitrogen.
[0010] Preferably, a solenoid valve is provided between the high-pressure gas tank and the gas diverter, and the solenoid valve is electrically connected to the control box.
[0011] By adopting the above technical solution, the beneficial effects of the utility model are as follows:
[0012] This type of zinc powder efficient mixing device can provide an air-isolated mixing environment for the zinc powder, avoiding the danger caused by the heat released by the oxidation of the zinc powder by oxygen in the air. At the same time, the blowing function of the added protective gas is utilized to improve the processing quality and mixing efficiency of the zinc powder mixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0014] Figure 1 It is the front view of the utility model;
[0015] Figure 2 This is a view of the internal structure of the utility model;
[0016] Figure 3 for Figure 2 A cross-sectional view of area A.
[0017] Among them: 1. Mixing tank; 2. Support legs; 3. First support frame; 4. Second support frame; 5. High-pressure gas tank; 6. Vacuum pump; 7. Control box; 8. Feed valve; 9. Tank cover; 10. Positioning support column; 11. Motor; 12. Discharge pipe; 13. Drive shaft; 14. Stirring head; 15. Diverter valve; 16. Breathable isolation membrane; 1401. Hard rod; 1402. Rubber sleeve. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1 and Figure 2A zinc powder efficient mixing device comprises a mixing tank 1, a supporting leg 2 is fixedly arranged at the bottom of the mixing tank 1, a discharge pipe 12 is installed at the bottom of the mixing tank 1, a first supporting frame 3 and a second supporting frame 4 are arranged in the middle of the mixing tank 1, a plurality of high-pressure gas tanks 5 are arranged above the first supporting frame 3, the high-pressure gas tanks 5 are connected to a gas diverter 15 arranged inside the mixing tank 1, a vacuum pump 6 and a control box 7 are arranged above the second supporting frame 4, the vacuum pump 6 is electrically connected to the control box 7, a feed valve 8 communicating with the inside of the mixing tank 1 is arranged on the side of the vacuum pump 6 and the control box 7, a tank cover 9 is arranged above the mixing tank 1, a motor 11 electrically connected to the control box 7 is installed on the top of the tank cover 9 through a positioning support column 10, the motor 11 is transmission-connected to a transmission shaft 13 arranged inside the mixing tank 1 through a transmission structure inside the positioning support column 10, and a plurality of stirring heads 14 are installed on the transmission shaft 13.
[0020] See also Figure 1 and Figure 2 The first support frame 3 is detachably connected to the mixing tank 1 by bolts, and the second support frame 4 is detachably connected to the mixing tank 1 by bolts. This arrangement can provide fixed support for the high-pressure gas tank 5 above through the first support frame 3, and provide fixed support for the vacuum pump 6 and the control box 7 above through the second support frame 4.
[0021] See also Figure 3 The stirring head 14 includes a hard rod 1401, and the hard rod 1401 is wrapped with a rubber sleeve 1402. This arrangement can avoid the danger of sparks caused by direct friction and stirring between the stirring head 14 and zinc powder through the rubber sleeve 1402, thereby improving the safety of the mixed material.
[0022] See also Figure 2 A breathable isolation membrane 16 is provided at the end of the pipe of the vacuum pump 6 disposed inside the mixing tank 1, so that the zinc powder material inside the mixing tank 1 can be prevented from being sucked out.
[0023] See also Figure 1 and Figure 2 The high-pressure gas tank 5 is filled with high-pressure nitrogen. Nitrogen has low cost, good protection performance, and is easy to obtain. It is a relatively cheap and effective protective gas.
[0024] See also Figure 1 and Figure 2 A solenoid valve 17 is provided between the high-pressure gas tank 5 and the gas diverter 15, and the solenoid valve 17 is electrically connected to the control box 7. This arrangement facilitates the use of the control box 7 to control the opening and closing of the solenoid valve 17 to achieve pulsed blowing of the zinc powder material inside the mixing tank 1, thereby increasing the mixing efficiency.
[0025] Working principle: When using this device, first inject the zinc powder material to be mixed into the mixing tank 1 through the feed valve 8, then close the feed valve 8, and input the working instruction through the control box 7. The control box 7 controls the vacuum pump 6 to start, and the vacuum pump 6 extracts the air in the mixing tank 1 to form a vacuum state in the mixing tank 1. Then the control box 7 controls the motor 11 to start, and the motor 11 drives the stirring head 14 to rotate through the transmission shaft 13, and the stirring head 14 mixes and stirs the zinc powder material in the mixing tank 1. In this process, the high-pressure gas in the high-pressure gas tank 5 is depressurized and then sprayed out through the gas diverter 15. The high-speed airflow accelerates the mixing efficiency of the zinc powder. At the same time, the protective gas in the mixing tank 1 can also provide a certain period of protection when the zinc powder is discharged through the discharge pipe 12, thereby reducing the oxidation of the zinc powder by oxygen in the air and improving the mixing quality of the zinc powder.
[0026] In the description of this specification, the terms "connect", "install", "fix", "set", etc. are all understood in a broad sense. For example, "connection" can be a fixed connection or an indirect connection through an intermediate component without affecting the relationship between components and the technical effect, or it can be an integral connection or a partial connection. As in this case, for ordinary technicians in the field, the specific meanings of the above terms in the utility model or the utility model can be understood according to the specific circumstances. In the utility model, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside", "outside", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings. These terms are mainly for better describing the utility model and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation. Finally, it should be noted that when describing the position of each component and the matching relationship between them, the utility model usually takes one / a pair of components as an example, but it should be understood by those skilled in the art that such positions, matching relationships, etc. are also applicable to other components / other paired components.
[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A zinc powder efficient mixing device, characterized in that: The invention comprises a mixing tank (1), wherein a supporting leg (2) is fixedly arranged at the bottom of the mixing tank (1), a discharge pipe (12) is installed at the bottom of the mixing tank (1), a first support frame (3) and a second support frame (4) are arranged in the middle of the mixing tank (1), a plurality of high-pressure gas tanks (5) are arranged above the first support frame (3), the high-pressure gas tanks (5) are connected to a gas diverter (15) arranged inside the mixing tank (1), a vacuum pump (6) and a control box (7) are arranged above the second support frame (4), the vacuum pump (6) and the control box (7) are connected to each other. (7) is electrically connected, the vacuum pump (6) and the control box (7) are provided with a feed valve (8) on the side thereof and connected to the interior of the mixing tank (1), a tank cover (9) is provided on the top of the mixing tank (1), a motor (11) electrically connected to the control box (7) is installed on the top of the tank cover (9) through a positioning support column (10), the motor (11) is connected to a transmission shaft (13) provided inside the mixing tank (1) through a transmission structure inside the positioning support column (10), and a plurality of stirring heads (14) are installed on the transmission shaft (13).
2. A zinc powder efficient mixing device according to claim 1, characterized in that: The first supporting frame (3) is detachably connected to the mixing tank (1) via bolts, and the second supporting frame (4) is detachably connected to the mixing tank (1) via bolts.
3. A zinc powder efficient mixing device according to claim 1, characterized in that: The stirring head (14) comprises a hard rod (1401), and the hard rod (1401) is wrapped with a rubber sleeve (1402) on the outside.
4. A zinc powder efficient mixing device according to claim 1, characterized in that: A breathable isolation membrane (16) is provided at the end of a pipeline of the vacuum pump (6) arranged inside the mixing tank (1).
5. A zinc powder efficient mixing device according to claim 1, characterized in that: The high-pressure gas tank (5) is filled with high-pressure nitrogen.
6. A zinc powder efficient mixing device according to claim 1, characterized in that: A solenoid valve (17) is provided between the high-pressure gas tank (5) and the gas diverter (15), and the solenoid valve (17) is electrically connected to the control box (7).