Improved structure for feeding of reaction kettle

By designing a negative pressure loading system in the reactor feeding device, the problem of manually adding materials in the prior art is solved, and a more convenient and efficient feeding process is achieved.

CN222872113UActive Publication Date: 2025-05-16YICHUN HUADA CHEM EQUIP CO LTD
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Patent Information

Application Number
CN202421688250.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-05-16
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The existing reactor feeding device requires manual lifting of materials for addition, which is inconvenient to operate.

Method used

An improved structure is designed, including a barrel, injection chamber, a pump and a feed pipe, and a negative pressure is formed through the pump, and the negative pressure loading technology is used to eliminate the need for manual material addition.

Benefits of technology

The convenience of feeding of the reactor is achieved, manual operation is reduced, and feeding efficiency and accuracy is improved.

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    Figure CN222872113U_ABST
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Abstract

The utility model discloses an improved structure for feeding of a reaction kettle. The improved structure comprises an air extracting pump, an annular pipe, an air extracting branch pipe and a feeding pipe, according to the improved structure for reaction kettle feeding, a barrel body is divided into a plurality of injection cavities by partition plates, injection pipes corresponding to the injection cavities are fixedly connected to the bottom face of the barrel body, valves are installed on the injection pipes, an air extracting pump is fixedly installed on the side wall of the barrel body, and an air inlet of the air extracting pump is fixedly connected with an annular pipe through a pipeline; the annular pipe is fixedly connected with air exhaust branch pipes corresponding to the injection cavities, the air exhaust branch pipes are fixedly connected to the barrel body and communicate with the injection cavities, the barrel body is further fixedly connected with feeding pipes corresponding to the injection cavities, and air exhaust is conducted on the injection cavities through an air exhaust pump, so that negative pressure is formed in the injection cavities; and therefore, liquid raw materials needing to be injected are sucked into the injection cavity through the feeding pipe, negative-pressure feeding is directly conducted, the materials do not need to be manually lifted to be added, and feeding is more convenient and faster.
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Description

Technical Field

[0001] The utility model relates to the technical field of reaction kettles, in particular to an improved structure for adding materials to a reaction kettle. Background Art

[0002] The kettle reactor is a typical equipment commonly used in the production of chemical, pharmaceutical, dye, coating and other industries. It is usually composed of a kettle body, a feeding device, a heat transfer device and a stirring device.

[0003] For example, in the prior art with the publication (announcement) number: CN218047925U and the publication (announcement) date: 2022-12-16, a reactor with an improved feeding device is proposed, including a cylinder and a material controller, the cylinder is provided with a stirring shaft and a reduction motor, the stirring shaft is rotatably connected to the cylinder, the stirring shaft is provided with a stirring paddle, the cylinder is provided with a feed pipe, and the material controller includes an electric control valve, a protrusion and a touch switch arranged on the feed pipe, the protrusion is arranged parallel to the stirring paddle up and down, the touch switch is arranged corresponding to the protrusion, the stirring paddle rotates with the stirring shaft to approach the feed pipe, the protrusion abuts against the touch end of the touch switch, the stirring paddle rotates with the stirring shaft away from the feed pipe, the protrusion is separated from the touch end of the touch switch, and the electric control valve is electrically connected to the touch switch. The utility model uses the cooperation of the stirring shaft and the material controller to make the material avoid the stirring paddle rotating below, so that the stirring paddle does not contact the material, and avoids the problems of residual material on the stirring paddle, uneven reaction, unnecessary impurities and material loss.

[0004] In the above-mentioned prior art, a hole cover is directly set at the feeding port, and the hole cover is opened when feeding, so as to deliver the material. However, when feeding, the material still needs to be manually lifted to the feeding port for adding the material, which is not convenient enough. Therefore, an improved structure for feeding the reactor is proposed to solve the above-mentioned problem. Utility Model Content

[0005] The purpose of the utility model is to provide an improved structure for feeding a reaction kettle to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] An improved structure for feeding a reactor comprises a barrel body, wherein the barrel body is fixedly installed corresponding to the top feeding port of the reactor, a partition is fixedly connected inside the barrel body, the partition divides the barrel body into a plurality of injection cavities, an injection tube is fixedly connected to the bottom surface of the barrel body corresponding to each injection cavity, a valve is installed on the injection tube, an air pump is fixedly installed on the side wall of the barrel body, an air inlet of the air pump is fixedly connected to an annular tube through a pipeline, an air extraction branch pipe is fixedly connected to the annular tube corresponding to each injection cavity, the air extraction branch pipe is fixedly connected to the barrel body and communicated with each injection cavity, and a feed pipe is also fixedly connected to each injection cavity on the barrel body.

[0008] As a further solution of the utility model: a piston head matching with it is slidably connected in the injection cavity, a threaded handle is rotatably connected to the top surface of the piston head, the thread of the threaded handle passes through the top of the barrel body, and a threaded hole for threaded connection of the threaded handle is opened on the top of the barrel body.

[0009] As a further solution of the utility model: an exhaust pipe is fixedly connected to the piston head, the top end of the exhaust pipe slides through the top of the barrel body and is threadedly connected to a sealing cap, the top end of the exhaust pipe is provided with an external thread, and the inner wall of the sealing cap is provided with an internal thread.

[0010] As a further solution of the utility model: scale lines are evenly arranged on the exhaust pipe.

[0011] As a further solution of the utility model: the bottom end of the injection tube is fixedly connected with a connecting pipe, and the connecting pipe and the feeding port are fixedly installed by bolts and flanges, so that the overall improved structure is assembled with the reactor.

[0012] As a further solution of the utility model: the vacuum pump is externally connected to a power supply and a switch.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model uses a vacuum pump to evacuate the injection chamber, thereby forming a negative pressure in the injection chamber, so that the liquid raw material to be injected is sucked into the injection chamber through the feed pipe, and negative pressure feeding is directly performed, without the need to manually lift the material for addition, making feeding more convenient.

[0015] 2. The utility model adjusts the position of the piston head through the threaded handle, so that the piston head can shield and block the suction branch pipe and the feed pipe, and control the situation of the annular pipe connecting to the corresponding injection cavity when the suction pump is working, which is convenient for targeted negative pressure feeding.

[0016] 3. The utility model, through the provision of the exhaust pipe, can exhaust the air below when the piston head is pushed downward by rotating the threaded handle, thereby facilitating the downward movement of the piston head.

[0017] 4. The utility model can drive the piston head to move downward by rotating the threaded handle. When the upper valve of the injection tube is opened, the liquid raw material in the piston cavity can be injected into the reactor. The feeding amount can be controlled by the coordination of the scale lines. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The schematic diagram is a structural diagram of an improved structure for feeding a reactor.

[0019] Figure 2This is a diagram showing a barrel in an improved structure for adding materials to a reactor.

[0020] Figure 3 The present invention is a cross-sectional view of an injection cavity in an improved structure for feeding a reaction kettle.

[0021] In the figure: 1. Reactor; 2. Feeding port; 3. Barrel body; 4. Injection chamber; 5. Injection tube; 6. Valve; 7. Connecting tube; 8. Vacuum pump; 9. Ring tube; 10. Vacuum branch pipe; 11. Feeding pipe; 12. Piston head; 13. Threaded handle; 14. Exhaust pipe; 15. Sealing cap; 16. Scale line. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figures 1 to 3 In the embodiment of the utility model, an improved structure for feeding a reactor comprises a barrel body 3, which is fixedly installed corresponding to the top feeding port 2 of the reactor 1, and a partition is fixedly connected inside the barrel body 3, which divides the barrel body 3 into a plurality of injection chambers 4, and an injection tube 5 is fixedly connected to the bottom surface of the barrel body 3 corresponding to each injection chamber 4, and a valve 6 is installed on the injection tube 5, and an air pump 8 is fixedly installed on the side wall of the barrel body 3, and an annular tube 9 is fixedly connected to the air inlet of the air pump 8 through a pipeline, and an air extraction branch pipe 10 is fixedly connected to the annular tube 9 corresponding to each injection chamber 4, and the air extraction branch pipe 10 is fixedly connected to the barrel body 3 and communicated with each injection chamber 4, and a feeding pipe 11 is also fixedly connected to each injection chamber 4 on the barrel body 3.

[0024] The injection chamber 4 is evacuated by the vacuum pump 8, so that negative pressure is formed in the injection chamber 4, so that the liquid raw material to be injected is sucked into the injection chamber 4 through the feed pipe 11, and negative pressure feeding is directly performed, without the need to manually lift the material for addition, making feeding more convenient.

[0025] A piston head 12 matching with the injection cavity 4 is slidably connected in the injection cavity 4, and a threaded handle 13 is rotatably connected to the top surface of the piston head 12. The threaded handle 13 threads through the top of the barrel body 3, and a threaded hole for threaded connection of the threaded handle 13 is opened on the top of the barrel body 3.

[0026] The position of the piston head 12 is adjusted by the threaded handle 13, so that the piston head 12 can shield and block the suction branch pipe 10 and the feed pipe 11, and control the annular pipe 9 to connect to the corresponding injection cavity 4 when the suction pump 8 is working, so as to facilitate targeted negative pressure feeding.

[0027] An exhaust pipe 14 is fixedly connected to the piston head 12 . The top of the exhaust pipe 14 slides through the top of the barrel body 3 and is threadedly connected to a sealing cap 15 . The top of the exhaust pipe 14 is provided with an external thread, and the inner wall of the sealing cap 15 is provided with an internal thread.

[0028] Scale marks 16 are evenly arranged on the exhaust pipe 14 .

[0029] By setting the exhaust pipe 14, the air below can be discharged when the piston head 12 is pushed downward by rotating the threaded handle 13, so as to facilitate the downward movement of the piston head 12.

[0030] The piston head 12 can be driven downward by rotating the threaded handle 13. When the upper valve 6 of the injection tube 5 is opened, the liquid raw material in the piston chamber 4 can be injected into the reactor. The feeding amount can be controlled by the cooperation of the scale line 16.

[0031] The bottom end of the injection tube 5 is fixedly connected with a connecting tube 7, and the connecting tube 7 is fixedly installed with the feeding port 2 by bolts and flanges, so that the overall improved structure is assembled with the reactor.

[0032] The air pump 8 is externally connected with a power supply and a switch.

[0033] The injection cavity 4 is slidably connected to the piston head 12, and the bottom is connected to the injection tube 5, so as to form a syringe structure. Through the surface tension of the liquid and the principle of air pressure, the force on the bottom layer of water molecules is the upward atmospheric pressure and the downward water pressure. The smaller the opening, the easier it is for the surface tension of the liquid to hold the water, making it more difficult for air to "invade" the water, so the water is not easy to come out.

[0034] The working principle of the utility model is:

[0035] When in use, the barrel body 3 is installed on the feeding port 2 of the reactor 1 through the connecting pipe 7. At this time, the blocking cover 15 can be opened, and the threaded handle 13 can be rotated so that the piston head 12 blocks the exhaust branch pipe 10 and the feed pipe 11, completing the initial preparation work.

[0036] When loading, the threaded handle 13 on the corresponding injection chamber 4 is rotated in the opposite direction to move the piston head 12 upward, so that the connection port of the feed pipe 11 and the exhaust branch pipe 10 is cleared, and the sealing cover 15 is further placed on the corresponding exhaust pipe 14. At this time, the exhaust pump 8 is started, and the exhaust branch pipe 10 is connected to the annular tube 9 for exhaust, so that a negative pressure is formed in the injection chamber 4, so that the added raw material is sucked into the injection chamber 4 through the feed pipe 11, and then the exhaust pump 8 is closed, and the sealing cover 15 is further opened, and the threaded handle 13 is rotated to make the piston head 12 move downward to the position of sealing the exhaust branch pipe 10 and the feed pipe 11, and then the sealing cover 15 is screwed on to re-seal the exhaust pipe 14, and the operation is repeated to load each injection chamber 4.

[0037] After the loading is completed, the valve 6 is opened to connect the injection tube 5 to the connecting tube 7 and the injection chamber 4. The force on the bottom layer of water molecules in the injection tube 5 is the upward atmospheric pressure and the downward water pressure. The smaller the opening, the easier it is for the surface tension of the liquid to hold the water, making it more difficult for the air to "invade" the water, thereby preventing the raw materials from leaking directly. When it is necessary to add materials, the threaded handle 13 is rotated to drive the piston head 12 downward, and the amount of movement is observed in conjunction with the scale line 16, so that the raw materials in the injection chamber 4 are squeezed into the connecting tube 7 through the injection tube 5, and further enter the reactor 1 through the feeding port 2, completing the feeding work of the reactor 1.

[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An improved structure for feeding a reaction kettle, comprising a barrel (3), characterized in that: The barrel body (3) is fixedly installed corresponding to the top feeding port (2) of the reaction kettle (1), and a partition is fixedly connected inside the barrel body (3), and the partition divides the barrel body (3) into a plurality of injection chambers (4). The bottom surface of the barrel body (3) is fixedly connected to an injection tube (5) corresponding to each injection chamber (4), and a valve (6) is installed on the injection tube (5). An air pump (8) is fixedly installed on the side wall of the barrel body (3), and the air inlet of the air pump (8) is fixedly connected to an annular tube (9) through a pipeline. An air extraction branch pipe (10) is fixedly connected to the annular tube (9) corresponding to each injection chamber (4), and the air extraction branch pipe (10) is fixedly connected to the barrel body (3) and communicated with each injection chamber (4). A feed pipe (11) is also fixedly connected to each injection chamber (4) on the barrel body (3).

2. The improved structure for feeding a reaction kettle according to claim 1, characterized in that: A piston head (12) adapted thereto is slidably connected in the injection cavity (4), and a threaded handle (13) is rotatably connected to the top surface of the piston head (12), wherein the threaded handle (13) is threadedly passed through the top of the barrel body (3).

3. The improved structure for feeding a reaction kettle according to claim 2, characterized in that: An exhaust pipe (14) is fixedly connected to the piston head (12), and the top end of the exhaust pipe (14) is slidably passed through the top of the barrel body (3) and then threadedly connected to a sealing cap (15).

4. The improved structure for feeding a reaction kettle according to claim 3, characterized in that: The exhaust pipe (14) is evenly provided with scale lines (16).

5. The improved structure for feeding a reaction kettle according to claim 1, characterized in that: The bottom ends of the injection tubes (5) are fixedly connected to a connecting tube (7), and the connecting tube (7) is fixedly installed to the feeding port (2) via bolts and a flange.

6. The improved structure for feeding a reaction kettle according to claim 1, characterized in that: The air extraction pump (8) is externally connected to a power source and a switch.

Citation Information

Patent Citations

  • Reaction kettle with improved feeding device

    CN218047925U