Defoaming agent reaction kettle
By setting up an absorption and adsorption mechanism in the defoamer reactor, the problem of air pollution of gas by-products generated by the reactor is solved, and efficient purification of waste gas and improvement of air quality is achieved.
Patent Information
- Application Number
- CN202421860118.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The gas by-products produced by the defoamer reactor during the defoamer synthesis process contain nitrogen oxides and sulfides. If they are directly discharged into the air, it will cause air pollution and affect the air quality.
A defoamer reactor is designed, equipped with an absorbing mechanism and an adsorption mechanism. The absorption mechanism absorbs nitrogen oxides and sulfides in the waste gas through the alkaline solution, while the adsorption mechanism further adsorbs the treated waste gas through the activated carbon plate to improve the purification effect.
It effectively purifies the waste gas generated by the reactor, avoids the pollution of the waste gas on the air, improves the air quality, and solves the problem of gas by-product emissions during the defoaming agent synthesis process.
Smart Images

Figure CN222872145U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of defoaming agent reaction kettles, in particular to a defoaming agent reaction kettle. Background Art
[0002] Defoamer reactor is a chemical equipment specially used for producing defoamers. In the production process of defoamers, the reactor provides a controlled environment so that the chemical reaction can proceed according to the preset conditions, including temperature, pressure, stirring speed, etc.
[0003] In view of the above-mentioned and existing related technologies, the inventors believe that the following defects often exist: during the synthesis process of the defoamer, different chemical reactions in the defoamer reactor will produce gaseous by-products, which contain nitrogen oxides and sulfides. If the gases are directly discharged into the air, it will cause different degrees of air pollution and affect the air quality. Therefore, a defoamer reactor is proposed to address the above problems. Utility Model Content
[0004] The utility model aims to provide a defoamer reactor, which has the advantages of purifying the waste gas generated when the defoamer reactor is used to avoid air pollution by the waste gas, and solves the problem that different chemical reactions in the defoamer reactor during the defoamer synthesis process will produce gaseous by-products, and these gases contain nitrogen oxides and sulfides. If the gases are directly discharged into the air, they will cause different degrees of air pollution and affect the air quality.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a defoaming agent reactor, comprising a reactor body, a mounting plate fixedly installed on the right side of the reactor body, an absorption mechanism and an adsorption mechanism fixedly installed on the top of the mounting plate, respectively, an injection port connected to the left side of the top of the reactor body, a motor fixedly installed on the top of the reactor body, an output end of the motor extends to the reactor body and fixedly installed with a stirring rod, a discharge pipe is connected to the bottom of the reactor body, and a support frame is fixedly installed on the bottom of the reactor body.
[0006] The effects achieved by the above components are: by setting up an absorption mechanism to absorb and remove the exhaust gas, the nitrogen oxides and sulfides in the exhaust gas are treated to avoid being discharged into the air and causing air pollution; by setting up an adsorption mechanism to adsorb the treated exhaust gas again, the purification effect of the exhaust gas is improved to avoid exhaust gas pollution to the air.
[0007] Preferably, the absorption mechanism includes a solution tank, the solution tank is fixedly mounted on the top of the mounting plate, an air pump is fixedly mounted on the top of the solution tank, the input end of the air pump is connected to an air pipe, the other end of the air pipe is connected to the top of the reactor body, an air valve is arranged on the surface of the air pipe, the output end of the air pump is connected to an air supply pipe, the other end of the air supply pipe extends to the interior of the solution tank, the right side of the solution tank is connected to a drain pipe, the surface of the drain pipe is provided with a drain valve, the top of the solution tank is connected to a connecting pipe, the other end of the connecting pipe is connected to the adsorption mechanism, and the top of the solution tank is provided with a closing cover.
[0008] The effect achieved by the above components is: by setting an air pump to introduce the exhaust gas generated inside the reactor body into the inside of the air pipe through the air guide pipe, and then introduce it into the inside of the solution tank through the air pipe, so that the exhaust gas contacts the alkaline solution inside the solution tank, and then the alkaline solution absorbs the carbon oxides and sulfides in the exhaust gas, thereby improving the exhaust gas removal effect and preventing the exhaust gas from being directly discharged into the air and causing air pollution.
[0009] Preferably, two transverse tubes are provided at the bottom of the inner cavity of the solution tank, and a uniformly distributed connecting tube is connected between the two transverse tubes. An air outlet nozzle is provided on the top of the surface of the connecting tube, and the other end of the air supply pipe is connected to the transverse tube.
[0010] The effect achieved by the above components is: by arranging the cross pipe, the connecting pipe and the air outlet nozzle to cooperate with each other to discharge the exhaust gas evenly into the interior of the solution tank, the exhaust gas is evenly introduced into the alkaline solution inside the solution tank, so that the exhaust gas is fully in contact with the alkaline solution, thereby improving the treatment effect of the alkaline solution on the exhaust gas.
[0011] Preferably, the top of the reactor body is connected to an air inlet pipe, and an air inlet valve is provided on the surface of the air inlet pipe.
[0012] The effects achieved by the above components are: an air intake pipe is provided to introduce air into the interior of the reactor body, the air pressure inside the reactor body is maintained, and the air intake pipe is opened and closed under the action of the air intake valve.
[0013] Preferably, the adsorption mechanism includes a box body, which is fixedly mounted on the top of the mounting plate, the top of the box body is connected to the connecting pipe, the first activated carbon plate and the second activated carbon plate are respectively clamped inside the box body, the first activated carbon plate is located above the second activated carbon plate, and a closed door is provided on the right side of the box body, an exhaust port is opened at the bottom of the closed door, and the exhaust port is located below the second activated carbon plate.
[0014] The effect achieved by the above components is: by setting the first activated carbon plate and the second activated carbon plate to cooperate with each other to adsorb the exhaust gas, the purification effect of the exhaust gas is improved, and the exhaust gas is prevented from being directly discharged into the air and causing air pollution. The air after the exhaust gas adsorption is discharged through the exhaust port.
[0015] Preferably, a mounting frame is fixedly mounted on the inner wall of the box body, and the first activated carbon plate and the second activated carbon plate are respectively clamped on the inner side of the mounting frame.
[0016] The effect achieved by the above components is: by setting an installation frame for clamping the first activated carbon plate and the second activated carbon plate, it is convenient to replace the first activated carbon plate and the second activated carbon plate, thereby ensuring the adsorption performance of the first activated carbon plate and the second activated carbon plate, and improving the adsorption effect on exhaust gas.
[0017] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0018] The utility model arranges an absorption mechanism to absorb and remove the waste gas, treats the nitrogen oxides and sulfides in the waste gas, avoids them being discharged into the air and causing air pollution, and arranges an adsorption mechanism to adsorb the treated waste gas again, thereby improving the purification effect of the waste gas and avoiding air pollution caused by the waste gas. At the same time, the utility model solves the problem that in the defoamer synthesis process of the defoamer reactor, different chemical reactions will produce gaseous by-products, and these gases contain nitrogen oxides and sulfides. If the gases are directly discharged into the air, they will cause different degrees of air pollution and affect the air quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the absorption mechanism of the utility model;
[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the solution tank of the utility model from top view;
[0022] Figure 4 It is a schematic diagram of the structure of the adsorption mechanism of the utility model.
[0023] In the figure: 1. Reactor body; 2. Absorption mechanism; 201. Solution tank; 202. Air pump; 203. Air guide pipe; 204. Air guide valve; 205. Air pipe; 206. Horizontal pipe; 207. Connecting pipe; 208. Air outlet nozzle; 209. Drain pipe; 210. Drain valve; 211. Connecting pipe; 3. Adsorption mechanism; 301. Box; 302. First activated carbon plate; 303. Second activated carbon plate; 304. Mounting frame; 305. Closing door; 306. Exhaust port; 4. Injection port; 5. Motor; 6. Inlet pipe; 7. Inlet valve; 8. Support frame; 9. Discharge pipe; 10. Mounting plate. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-4 A defoaming agent reactor comprises a reactor body 1, a mounting plate 10 is fixedly installed on the right side of the reactor body 1, an absorption mechanism 2 and an adsorption mechanism 3 are fixedly installed on the top of the mounting plate 10, an injection port 4 is connected to the left side of the top of the reactor body 1, a motor 5 is fixedly installed on the top of the reactor body 1, an output end of the motor 5 extends to the reactor body 1 and a stirring rod is fixedly installed, a discharge pipe 9 is connected to the bottom of the reactor body 1, and a support frame 8 is fixedly installed on the bottom of the reactor body 1.
[0026] Specifically, the absorption mechanism 2 includes a solution tank 201, the solution tank 201, the solution tank 201 is fixedly installed on the top of the mounting plate 10, an air pump 202 is fixedly installed on the top of the solution tank 201, the input end of the air pump 202 is connected to an air pipe 203, the other end of the air pipe 203 is connected to the top of the reactor body 1, an air valve 204 is arranged on the surface of the air pipe 203, the output end of the air pump 202 is connected to an air supply pipe 205, the other end of the air supply pipe 205 extends to the interior of the solution tank 201, the right side of the solution tank 201 is connected to a drain pipe 209, the surface of the drain pipe 209 is provided with a drain valve 210, the top of the solution tank 201 is connected to a connecting pipe 211, the other end of the connecting pipe 211 is connected to the adsorption mechanism 3, and the top of the solution tank 201 is provided with a closing cover.
[0027] The air pump 202 is used to introduce the exhaust gas generated inside the reactor body 1 into the interior of the air pipe 205 through the air guide pipe 203, and then introduce it into the interior of the solution tank 201 through the air pipe 205, so that the exhaust gas contacts the alkaline solution inside the solution tank 201, and then the alkaline solution absorbs the carbon oxides and sulfides in the exhaust gas, thereby improving the exhaust gas removal effect and preventing the exhaust gas from being directly discharged into the air and causing air pollution.
[0028] Specifically, two transverse tubes 206 are provided at the bottom of the inner cavity of the solution box 201 , and evenly distributed connecting tubes 207 are connected between the two transverse tubes 206 . An air outlet nozzle 208 is provided on the top of the connecting tube 207 , and the other end of the air supply pipe 205 is connected to the transverse tube 206 .
[0029] The cross pipe 206, the connecting pipe 207 and the air outlet nozzle 208 cooperate with each other to discharge the exhaust gas evenly into the solution tank 201, so that the exhaust gas evenly enters the alkaline solution inside the solution tank 201, so that the exhaust gas is fully in contact with the alkaline solution, thereby improving the treatment effect of the alkaline solution on the exhaust gas.
[0030] Specifically, the top of the reactor body 1 is connected to an air inlet pipe 6 , and an air inlet valve 7 is provided on the surface of the air inlet pipe 6 .
[0031] The air inlet pipe 6 is used to introduce air into the interior of the reactor body 1 to maintain the air pressure inside the reactor body 1 , and the air inlet pipe 6 is opened and closed under the action of the air inlet valve 7 .
[0032] Specifically, the adsorption mechanism 3 includes a box body 301, which is fixedly installed on the top of the mounting plate 10. The top of the box body 301 is connected to the connecting pipe 211. The first activated carbon plate 302 and the second activated carbon plate 303 are respectively clamped inside the box body 301. The first activated carbon plate 302 is located above the second activated carbon plate 303. A closed door 305 is provided on the right side of the box body 301. An exhaust port 306 is opened at the bottom of the closed door 305, and the exhaust port 306 is located below the second activated carbon plate 303.
[0033] The first activated carbon plate 302 and the second activated carbon plate 303 cooperate with each other to adsorb the exhaust gas, thereby improving the purification effect of the exhaust gas and preventing the exhaust gas from being directly discharged into the air to pollute the air. The air after the exhaust gas adsorption is discharged through the exhaust port 306.
[0034] Specifically, a mounting frame 304 is fixedly mounted on the inner wall of the box body 301 , and the first activated carbon plate 302 and the second activated carbon plate 303 are respectively clamped on the inner side of the mounting frame 304 .
[0035] The mounting frame 304 is used to clamp the first activated carbon plate 302 and the second activated carbon plate 303, thereby facilitating the replacement of the first activated carbon plate 302 and the second activated carbon plate 303, ensuring the adsorption performance of the first activated carbon plate 302 and the second activated carbon plate 303, and improving the adsorption effect on exhaust gas.
[0036] When in use, the air pump 202 introduces the exhaust gas generated inside the reactor body 1 into the interior of the air pipe 205 through the air guide pipe 203, and then introduces it into the interior of the solution tank 201 through the air pipe 205, so that the exhaust gas contacts the alkaline solution inside the solution tank 201, and then the alkaline solution absorbs the carbon oxides and sulfides in the exhaust gas, thereby improving the removal effect of the exhaust gas and preventing the exhaust gas from being directly discharged into the air and polluting the air. The first activated carbon plate 302 and the second activated carbon plate 303 cooperate with each other to adsorb the exhaust gas, thereby improving the purification effect of the exhaust gas and preventing the exhaust gas from being directly discharged into the air and polluting the air. The air after the exhaust gas adsorption is discharged through the exhaust port 306.
[0037] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A defoamer reactor, comprising a reactor body (1), characterized in that: A mounting plate (10) is fixedly mounted on the right side of the reactor body (1), an absorption mechanism (2) and an adsorption mechanism (3) are fixedly mounted on the top of the mounting plate (10), an injection port (4) is connected to the left side of the top of the reactor body (1), a motor (5) is fixedly mounted on the top of the reactor body (1), an output end of the motor (5) extends to the reactor body (1) and is fixedly mounted with a stirring rod, a discharge pipe (9) is connected to the bottom of the reactor body (1), and a support frame (8) is fixedly mounted on the bottom of the reactor body (1).
2. A defoamer reactor according to claim 1, characterized in that: The absorption mechanism (2) comprises a solution box (201), wherein the solution box (201) is fixedly mounted on the top of the mounting plate (10), an air pump (202) is fixedly mounted on the top of the solution box (201), an input end of the air pump (202) is connected to an air guide pipe (203), the other end of the air guide pipe (203) is connected to the top of the reactor body (1), an air guide valve (204) is arranged on the surface of the air guide pipe (203), and the air pump (202) is connected to the top of the reactor body (1). The output end of the adsorption device (202) is connected to an air supply pipe (205), the other end of the air supply pipe (205) extends to the interior of the solution tank (201), the right side of the solution tank (201) is connected to a drain pipe (209), the surface of the drain pipe (209) is provided with a drain valve (210), the top of the solution tank (201) is connected to a connecting pipe (211), the other end of the connecting pipe (211) is connected to the adsorption mechanism (3), and the top of the solution tank (201) is provided with a closing cover.
3. A defoamer reactor according to claim 2, characterized in that: Two transverse tubes (206) are arranged at the bottom of the inner cavity of the solution box (201), and a uniformly distributed connecting tube (207) is connected between the two transverse tubes (206). An air outlet nozzle (208) is arranged at the top of the surface of the connecting tube (207), and the other end of the air supply pipe (205) is connected to the transverse tube (206).
4. A defoamer reactor according to claim 1, characterized in that: The top of the reactor body (1) is connected to an air inlet pipe (6), and an air inlet valve (7) is arranged on the surface of the air inlet pipe (6).
5. A defoamer reactor according to claim 1, characterized in that: The adsorption mechanism (3) comprises a box body (301), the box body (301) is fixedly mounted on the top of the mounting plate (10), the top of the box body (301) is connected to the connecting pipe (211), a first activated carbon plate (302) and a second activated carbon plate (303) are respectively clamped inside the box body (301), the first activated carbon plate (302) is located above the second activated carbon plate (303), a closed door (305) is arranged on the right side of the box body (301), an exhaust port (306) is opened at the bottom of the closed door (305), and the exhaust port (306) is located below the second activated carbon plate (303).
6. A defoamer reaction kettle according to claim 5, characterized in that: A mounting frame (304) is fixedly mounted on the inner wall of the box body (301), and the first activated carbon plate (302) and the second activated carbon plate (303) are respectively clamped on the inner side of the mounting frame (304).