Self-cleaning reaction kettle

By designing a combination of spraying mechanism and cleaning sponge in the reactor, the problem of low manual cleaning efficiency of existing reactors is solved, and efficient cleaning of the inner wall of the reactor and effective removal of residual substances is achieved.

CN222872166UActive Publication Date: 2025-05-16SHANDONG FUER SPECIAL EQUIP CO LTD
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Patent Information

Application Number
CN202421484708.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-05-16
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing reactor needs to be cleaned manually after use, which is inefficient and difficult to completely remove residual substances, resulting in inadequate cleaning.

Method used

A self-cleaning reactor is designed, using a spray mechanism and a cleaning sponge. By driving the motor to drive the water pipe to rotate, the cleaning liquid is sprayed on the inner wall of the reactor, and the spraying area of ​​the spray head is cleaned with a cleaning sponge to enhance the cleaning effect of adhesions and dirt.

Benefits of technology

It realizes efficient cleaning of the inside of the reactor, effectively removes residual substances, keeps the reactor clean, and improves the cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222872166U_ABST
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Abstract

The utility model relates to a self-cleaning reaction kettle and belongs to the technical field of reaction kettles. Comprising a cylindrical main body, the upper end of the main body is provided with a feeding port, the lower end of the main body is provided with a discharging port, the center of the main body is provided with a rotating mechanism, the rotating mechanism comprises a driving motor, a rotating shaft, a water pipe and a water injection port, and symmetrical spraying mechanisms penetrate through the side face of the water pipe; the cleaning sponge is arranged on the side surface, close to the inner side of the main body, of the spraying pipe. By arranging the special spraying mechanism, the interior of the reaction kettle can be effectively cleaned, meanwhile, the cleaning sponge on the side face can sweep the spraying area of the spraying head, the cleaning effect on dirt adhering to the inner wall of the reaction kettle is enhanced, residual substances are effectively removed, and the reaction kettle is kept clean.
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Description

Technical Field

[0001] The utility model relates to a self-cleaning reaction kettle, belonging to the technical field of reaction kettles. Background Art

[0002] A reactor is a device used for chemical or physical reactions. It is widely used in the chemical, pharmaceutical, food, coating and other industries for synthesizing chemical substances, preparing medicines, producing food additives, etc. It can accommodate and control various conditions in the chemical reaction process, such as temperature, pressure, stirring speed, etc., and can provide a safe and controllable environment to promote the chemical reaction. It plays an important role in industrial production.

[0003] After use, the existing reactor usually needs to be cleaned manually, which means manually opening the reactor cover or flushing and cleaning the inner wall of the reactor from the feed inlet of the reactor.

[0004] However, cleaning the inside of the reactor requires cleaning all angles of the reactor. Manual cleaning is inefficient and prone to inadequate cleaning, which makes it impossible to effectively remove residual substances and keep the reactor clean. Utility Model Content

[0005] The technical problem to be solved by the utility model is that the efficiency of manual cleaning of the reactor is low, and the cleaning is likely to be inadequate, and residual substances cannot be effectively removed to keep the reactor clean.

[0006] In order to solve the above problems, the utility model provides a self-cleaning reactor, comprising a cylindrical main body, a feed port is provided at the upper end of the main body, and a discharge port is provided at the lower end of the main body, and the characteristic is that a rotating mechanism is provided at the center of the main body, and the rotating mechanism comprises a driving motor, a rotating shaft, a water pipe, and a water injection port. The driving motor is located at the center of the bottom end of the main body, the rotating shaft is connected to the output end of the driving motor, one end of the rotating shaft is connected to the water pipe, the top surface of the water pipe is hollow, and the water injection port is located at the corresponding position of the water pipe on the top surface of the main body. A symmetrical spray mechanism is penetrated on the side of the water pipe, and the spray mechanism comprises a spray pipe, a nozzle and a cleaning sponge. The spray pipe is connected with the upper and lower ends of the water pipe, the nozzles are evenly arranged on the outside of the spray pipe, and the cleaning sponge is arranged on the side of the spray pipe close to the inner side of the main body.

[0007] Further: an observation window is provided on the top surface of the main body.

[0008] Furthermore: the tops of the feed inlet, the discharge port and the water injection port are all provided with sealing plugs.

[0009] Further: the cleaning sponge is located on both sides of the spray head on the side of the spray pipe.

[0010] Further: the cleaning sponge is in contact with the inner side of the main body.

[0011] Further: the observation window is square.

[0012] Furthermore: the shape of the discharge port is a frustum that is larger at the top and smaller at the bottom.

[0013] Compared with the prior art, the utility model has the following advantages:

[0014] By setting up a special spray mechanism, the inside of the reactor can be effectively cleaned. At the same time, the cleaning sponge on the side can clean the area sprayed by the nozzle, thereby enhancing the cleaning effect of dirt adhering to the inner wall of the reactor, effectively removing residual substances and keeping the reactor clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 The utility model is a structure of a self-cleaning reactor Figure 1 .

[0017] Figure 2 The utility model is a structure of a self-cleaning reactor Figure 2 .

[0018] Figure 3 The utility model is a structure of a self-cleaning reactor Figure 3 .

[0019] Figure 4 The utility model is a structure of a self-cleaning reactor Figure 4 .

[0020] In the attached figure:

[0021] 1. Main body; 11. Feed inlet; 12. Discharge outlet; 13. Observation window; 14. Sealing plug; 2. Rotating mechanism; 21. Driving motor; 22. Rotating shaft; 23. Water pipe; 24. Water inlet; 3. Spraying mechanism; 31. Spraying pipe; 32. Spraying head; 33. Cleaning sponge. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1

[0024] The utility model provides a self-cleaning reactor, comprising a cylindrical main body 1, a feed port 11 is arranged at the upper end of the main body 1, a discharge port 12 is arranged at the lower end of the main body 1, a rotating mechanism 2 is arranged at the center of the main body 1, the rotating mechanism 2 comprises a driving motor 21, a rotating shaft 22, a water pipe 23, and a water injection port 24, the driving motor 21 is located at the center of the bottom end of the main body 1, the rotating shaft 22 is connected to the output end of the driving motor 21, one end of the rotating shaft 22 is connected to the water pipe 23, the top surface of the water pipe 23 is hollowed out, the water injection port 24 is located at the corresponding position of the water pipe 23 on the top surface of the main body 1, and the cleaning liquid is injected into the water pipe 23 through the water injection port 24 during use, which is convenient for the back For the continued cleaning work, a symmetrical spray mechanism 3 is passed through the side of the water pipe 23, and the spray mechanism 3 includes a spray pipe 31, a nozzle 32 and a cleaning sponge 33. The spray pipe 31 is connected to the upper and lower ends of the water pipe 23, and the nozzles 32 are evenly arranged on the outside of the spray pipe 31, so that the cleaning liquid in the water pipe 23 can be evenly sprayed on the inside of the reactor to clean the inner wall of the reactor. The cleaning sponge 33 is arranged on the side of the spray pipe 31 close to the inner side of the main body 1, and the area sprayed by the nozzle 32 on the side of the reactor can be cleaned, thereby enhancing the cleaning effect of the dirt adhering to the inner wall of the reactor and effectively removing residual substances.

[0025] Embodiment 2

[0026] The top surface of the main body 1 is provided with an observation window 13 for convenient observation of the cleanliness of the inner wall of the reactor during cleaning. The tops of the feed port 11, the discharge port 12 and the water injection port 24 are all provided with sealing plugs 14, which can seal the reactor during use and cleaning. The cleaning sponge 33 is located on both sides of the nozzle 32 on the side of the spray pipe 31. The cleaning sponge 33 contacts the inner side of the main body 1 to clean the contact surface. The observation window 13 is square, and the discharge port 12 is shaped like a round cone with a large top and a small bottom, which can reduce the residual liquid inside and facilitate the discharge of the reaction liquid and the cleaning liquid after completion.

[0027] The working principle of the present application is as follows: when in use, the reaction raw materials are injected into the feed port 11 by opening the sealing plug 14, and the reaction solution is taken out from the discharge port 12 after the reaction is completed. When cleaning, the drive motor 21 is started, and the drive motor 21 drives the water pipe 23 to rotate, and the cleaning liquid is sent into the water injection port 24. After the cleaning liquid flows into the spray pipe 31, it cleans the inside of the reactor through the nozzle 32. At the same time, the cleaning sponge 33 rubs against the inside of the reactor to effectively remove residual substances, thereby completing the cleaning of the reactor.

[0028] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A self-cleaning reactor, comprising a cylindrical main body (1), wherein the upper end of the main body (1) is provided with a feed inlet (11), and the lower end of the main body (1) is provided with a discharge outlet (12), characterized in that: A rotating mechanism (2) is provided at the center of the main body (1), and the rotating mechanism (2) comprises a driving motor (21), a rotating shaft (22), a water pipe (23), and a water injection port (24). The driving motor (21) is located at the center of the bottom end of the main body (1), the rotating shaft (22) is connected to the output end of the driving motor (21), one end of the rotating shaft (22) is connected to the water pipe (23), the top surface of the water pipe (23) is hollowed out, and the water injection port (24) is located at the bottom of the main body (1). (1) A corresponding position of a water pipe (23) on the top surface, a symmetrical spray mechanism (3) is passed through the side of the water pipe (23), and the spray mechanism (3) comprises a spray pipe (31), a spray head (32) and a cleaning sponge (33). The spray pipe (31) passes through the upper and lower ends of the water pipe (23), the spray heads (32) are evenly arranged on the outside of the spray pipe (31), and the cleaning sponge (33) is arranged on the side of the spray pipe (31) close to the inner side of the main body (1).

2. A self-cleaning reactor according to claim 1, characterized in that: The top surface of the main body (1) is provided with an observation window (13).

3. A self-cleaning reactor according to claim 1, characterized in that: The top ends of the feed inlet (11), the discharge outlet (12) and the water injection port (24) are all provided with sealing plugs (14).

4. A self-cleaning reactor according to claim 1, characterized in that: The cleaning sponge (33) is located on both sides of the spray head (32) on the side of the spray pipe (31).

5. A self-cleaning reactor according to claim 1, characterized in that: The cleaning sponge (33) is in contact with the inner side of the main body (1).

6. A self-cleaning reactor according to claim 2, characterized in that: The observation window (13) is square.

7. A self-cleaning reactor according to claim 1, characterized in that: The discharge port (12) is in the shape of a frustum that is larger at the top and smaller at the bottom.