Raw material mixing device for acrylic plate preparation

By designing a raw material mixing device using components such as mixing rods, mixing impellers and wing plates in the production process of acrylic plates, the problem that traditional mixing equipment cannot effectively disperse and uniform heat is solved, efficient stirring and automatic cleaning are achieved, and the mixing quality is improved.

CN222872184UActive Publication Date: 2025-05-16ZHANGJIAGANG LEYU PLEXIGLASS PRODUCTS FACTORY
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Patent Information

Application Number
CN202421718153.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-05-16
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

Traditional stirring equipment cannot effectively disperse and uniform heat during the production process of acrylic plates, resulting in low stirring efficiency. After the reaction is finished, the raw materials adhere to the kettle wall, which is time-consuming and labor-intensive and inefficient in manual cleaning.

Method used

A raw material mixing device for preparation of acrylic plates is designed, using components such as a stirring rod, a stirring impeller and a wing plate. The stirring efficiency is improved by rotating the stirring rod and a stirring impeller, and the components such as the wing plate and the shower nozzle are automatically cleaned after the reaction is completed.

Benefits of technology

It effectively improves the stirring efficiency, ensures the temperature stability and mixing uniformity of the material. At the same time, the cleaning efficiency of the kettle wall is improved through the automatic cleaning function, avoiding the material adhering to the kettle wall and improving the mixing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of acrylic plate preparation, in particular to a raw material mixing device for acrylic plate preparation, which comprises a stirring machine table, a reaction kettle is arranged on one side of the stirring machine table, a driving shaft is rotatably mounted in the reaction kettle, and a stirring impeller and a stirring rod are respectively mounted on the driving shaft. A wing plate is rotationally installed on one side of the stirring rod through a damping rotating shaft, a cleaning strip is installed on one side of the wing plate through a fixing rod, and spraying nozzles are installed on the upper portion and the lower portion of one side of the wing plate. According to the reaction kettle, by arranging the stirring rod and the stirring impeller, the stirring performance of materials can be effectively improved, the stirring effect is improved, the temperature stability and uniformity in the material reaction process are guaranteed, meanwhile, after the reaction is finished, the wing plates are unfolded and sweep the inner wall of the reaction kettle in a hanging mode, and the cleaning efficiency is effectively improved by matching with the components such as the spraying nozzle and the cleaning strip; the condition that materials are attached to the kettle wall is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of acrylic plate preparation, in particular to a raw material mixing device for preparing acrylic plates. Background Art

[0002] Acrylic sheet is a sheet made of methyl methacrylate monomers, also known as polymethyl methacrylate sheet organic glass. It has the advantages of high transparency, strong weather resistance, good processing performance, high hardness and strength, and green environmental protection. Therefore, it is widely used in many fields.

[0003] In the production process of acrylic sheets, the raw materials need to undergo a polymerization reaction process, and a certain amount of heat will be generated during the polymerization process. Traditional stirring equipment mostly stirs at the bottom through a single stirring roller, which cannot effectively disperse the heat evenly and has low stirring efficiency. As a result, some raw materials will adhere to the kettle wall after the reaction is completed. Manual cleaning is not only time-consuming and labor-intensive, but also has low cleaning efficiency. Therefore, there is an urgent need for a raw material mixing device for preparing acrylic sheets. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a raw material mixing device for preparing acrylic plates.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A raw material mixing device for preparing acrylic plates, comprising a mixer table, a reactor is arranged on one side of the mixer table, a driving shaft is rotatably installed inside the reactor, a stirring impeller and a stirring rod are respectively installed on the driving shaft, a wing plate is rotatably installed on one side of the stirring rod through a damping shaft, a cleaning strip is installed on one side of the wing plate through a fixing rod, and spray nozzles are installed on the upper and lower parts of one side of the wing plate;

[0007] A protective shell is installed on one side of the upper part of the stirring rod, a micro motor is installed in the protective shell, the output end of the micro motor is driven and connected to a driving gear, one side of the driving gear is connected to a driven gear through gear meshing, and the driven gear is installed on the upper part of the damping shaft.

[0008] In addition, a preferred structure is that the inner bottom wall of the reactor is provided with a discharge hole.

[0009] In addition, a preferred structure is that a plurality of rotation grooves are opened on one side of the stirring rod, a damping shaft is rotatably installed in the rotation groove, and a plurality of rotation blocks are respectively fixedly connected to the damping shaft.

[0010] In addition, a preferred structure is that a wing plate is installed in the rotating groove through a rotating block to limit rotation, and the wing plate fits with the installation groove opened on the inner side of the stirring rod.

[0011] In addition, a preferred structure is that a stirring motor is installed on one side of the stirring machine table, a feed cover is installed at the bottom of the stirring motor, the bottom of the feed cover is connected to the reactor, and the output end of the stirring motor is connected to the driving shaft, the other end of the driving shaft passes through the feed cover and extends into the interior of the reactor, wherein "C"-shaped stirring rods are arranged on both sides of the middle part of the driving shaft, and a stirring impeller is installed in the middle of the bottom end of the driving shaft.

[0012] In addition, a preferred structure is that the spray nozzle is connected to a connecting pipe.

[0013] The beneficial effects of the utility model are:

[0014] In the utility model, the arrangement of the stirring rod and the stirring impeller can effectively improve the stirring performance of the material, increase the stirring effect, ensure the temperature stability and uniformity of the material during the reaction process, and at the same time, after the reaction is completed, the wing plate is unfolded and the inner wall of the reactor is swept, and the cleaning efficiency is effectively improved in combination with the spray nozzle, the cleaning strip and other components, avoiding the situation where the material adheres to the reactor wall, thereby improving the mixing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of a raw material mixing device for preparing acrylic panels proposed in the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the reactor proposed in the utility model;

[0017] Figure 3 This is a schematic diagram of the wing plate connection structure proposed by the utility model;

[0018] Figure 4 This is a schematic diagram of the wing plate driving structure proposed in the utility model.

[0019] In the figure: 1 agitator table, 2 agitator motor, 21 a drive shaft, 3 a feed cover, 4 a reaction kettle, 5 agitator rod, 51 a rotating groove, 52 a mounting groove, 6 a discharge hole, 7 a protective shell, 71 a micro motor, 8 a wing plate, 81 a rotating block, 9 a fixing rod, 91 a cleaning strip, 10 a spray nozzle, 101 a connecting pipe, 11 agitator impeller, 12 a damping shaft, 13 a driving gear, and 14 a driven gear. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-4A raw material mixing device for preparing acrylic board, comprising a mixer table 1, a reactor 4 is arranged on one side of the mixer table 1, a driving shaft 21 is rotatably installed inside the reactor 4, a stirring impeller 11 and a stirring rod 5 are respectively installed on the driving shaft 21, a wing plate 8 is rotatably installed on one side of the stirring rod 5 through a damping shaft 12, a cleaning strip 91 is installed on one side of the wing plate 8 through a fixing rod 9, and spray nozzles 10 are installed on the upper and lower parts of one side of the wing plate 8;

[0022] Furthermore, a protective shell 7 is installed on one side of the upper part of the stirring rod 5, and a micro motor 71 is installed in the protective shell 7. The output end of the micro motor 71 is driven and connected to a driving gear 13, and one side of the driving gear 13 is connected to a driven gear 14 through gear meshing. The driven gear 14 is installed on the upper part of the damping shaft 12.

[0023] Furthermore, the inner bottom wall of the reactor 4 is provided with a discharge hole 6, through which materials or waste water can be discharged.

[0024] Furthermore, a plurality of rotation grooves 51 are opened on one side of the stirring rod 5, and a damping shaft 12 is rotatably installed in the rotation groove 51, and a plurality of rotation blocks 81 are respectively fixedly connected to the damping shaft 12. Through the setting of the damping shaft 12 and the rotation block 81, the rotation stability of the wing plate 8 can be effectively guaranteed.

[0025] Furthermore, a wing plate 8 is installed in the rotating groove 51 for limited rotation via a rotating block 81 , and the wing plate 8 is matched with a mounting groove 52 opened on the inner side of the stirring rod 5 .

[0026] Furthermore, a stirring motor 2 is installed on one side of the stirring machine table 1, and a feed cover 3 is installed at the bottom of the stirring motor 2, the bottom of the feed cover 3 is connected to the reactor 4, and the output end of the stirring motor 2 is drivingly connected to the drive shaft 21, and the other end of the drive shaft 21 passes through the feed cover 3 and extends into the reactor 4, wherein "C"-shaped stirring rods 5 are arranged on both sides of the middle of the drive shaft 21, and a stirring impeller 11 is installed in the middle of the bottom end of the drive shaft 21.

[0027] Furthermore, the spray nozzle 10 is connected to the connecting pipe 101 , and the spray effect of the spray nozzle 10 is achieved by connecting the external water pump connecting pipe 101 .

[0028] In this embodiment, the stirring motor 2 drives the driving shaft 21 to drive the stirring rod 5 and the stirring impeller 11 to rotate, and stir the reaction materials inside the reactor 4. During the stirring process, the stirring rod 5 can effectively stir the materials in the upper, middle and lower parts of the reactor 4, and the stirring effect can be further improved by setting the bottom stirring impeller 11, thereby enhancing the temperature stability and mixing uniformity during the reaction process.

[0029] After the reaction is completed, some materials will adhere to the inner wall of the reactor 4 due to the high temperature. At this time, the driving gear 13 is driven by the micro motor 71, and the driving gear 13 is driven by the driven gear 14 on the other side through gear meshing, thereby realizing the driving transmission effect of the damping shaft 12. When the damping shaft 12 rotates, the wing plate 8 is driven to rotate outward through the rotating block 81, and stops after rotating to a certain angle. At this time, the stirring motor 2 drives the unfolded stirring rod 5 to rotate again. During the rotation, the spray nozzle 10 sprays clean water onto the reactor wall and under the continuous rubbing action of the cleaning strip 91 on the reactor wall, the attached materials on the reactor wall are removed, which effectively improves the cleaning effect. Compared with traditional manual cleaning, this mechanism can complete the cleaning effect of the inner wall of the reactor 4 without disassembling the device, which not only saves time and effort but also has high cleaning efficiency.

[0030] In actual use, the damping shaft 12 cooperates with the rotating mechanism of the rotating block 81 and the damping force and deceleration effect during the rotation of the damping shaft 12 can effectively improve the rotation stability of the wing plate 8.

[0031] It is worth noting that the input end of the spray nozzle 10 is connected to the connecting pipe 101, which is installed inside the wing plate 8, penetrates into the stirring rod 5 and is connected to an external water pump.

[0032] In the utility model, the arrangement of the stirring rod 5 and the stirring impeller 11 can effectively improve the stirring performance of the material, increase the stirring effect, and ensure the temperature stability and uniformity of the material during the reaction process. At the same time, after the reaction is completed, the wing plate 8 is unfolded and the inner wall of the reactor 4 is swept. In conjunction with the spray nozzle 10, the cleaning strip 91 and other components, the cleaning efficiency is effectively improved, avoiding the situation where the material adheres to the reactor wall, thereby improving the mixing quality.

[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A raw material mixing device for preparing acrylic panels, comprising a mixing table (1), characterized in that: A reaction kettle (4) is provided on one side of the mixing machine platform (1), a driving shaft (21) is rotatably mounted inside the reaction kettle (4), a stirring impeller (11) and a stirring rod (5) are respectively mounted on the driving shaft (21), a wing plate (8) is rotatably mounted on one side of the stirring rod (5) via a damping shaft (12), a cleaning strip (91) is mounted on one side of the wing plate (8) via a fixing rod (9), and spray nozzles (10) are mounted on the upper and lower parts of one side of the wing plate (8); A protective shell (7) is installed on one side of the upper part of the stirring rod (5), a micro motor (71) is installed in the protective shell (7), the output end of the micro motor (71) is drivingly connected to a driving gear (13), one side of the driving gear (13) is connected to a driven gear (14) through gear meshing, and the driven gear (14) is installed on the upper part of the damping shaft (12).

2. A raw material mixing device for preparing acrylic board according to claim 1, characterized in that: The inner bottom wall of the reaction kettle (4) is provided with a discharge hole (6).

3. The raw material mixing device for preparing acrylic board according to claim 1, characterized in that: A plurality of rotation grooves (51) are provided on one side of the stirring rod (5), a damping rotating shaft (12) is rotatably installed in the rotating groove (51), and a plurality of rotating blocks (81) are respectively fixedly connected to the damping rotating shaft (12).

4. A raw material mixing device for preparing acrylic board according to claim 3, characterized in that: A wing plate (8) is installed in the rotating groove (51) for limited rotation via a rotating block (81), and the wing plate (8) fits in a mounting groove (52) provided on the inner side of the stirring rod (5).

5. The raw material mixing device for preparing acrylic board according to claim 1, characterized in that: A stirring motor (2) is installed on one side of the stirring machine platform (1), a feeding cover (3) is installed at the bottom of the stirring motor (2), the bottom of the feeding cover (3) is connected to the reaction kettle (4), and the output end of the stirring motor (2) is drivingly connected to the driving shaft (21), the other end of the driving shaft (21) passes through the feeding cover (3) and extends into the interior of the reaction kettle (4), wherein "C"-shaped stirring rods (5) are arranged opposite to each other on both sides of the middle of the driving shaft (21), and a stirring impeller (11) is installed in the middle of the bottom end of the driving shaft (21).

6. A raw material mixing device for preparing acrylic board according to claim 1, characterized in that: The spray nozzle (10) is connected to the connecting pipe (101).