Vulcanization activator preparation device
By designing a vulcanizing active agent preparation device with a servo motor drive screw and a mobile rack, the problems of low cleaning efficiency and difficulty in cleaning in the prior art are solved, and rapid cleaning and high-efficiency active agent residue reduction in the preparation tank are achieved.
Patent Information
- Application Number
- CN202421889771.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The existing vulcanized active agent preparation device is inefficient and difficult to clean during the cleaning process, resulting in residual active agent.
A device including a preparation tank, agitating assembly and a cleaning assembly is designed. The cleaning assembly consists of a mobile rack, a mounting tube, a pressurized nozzle and a driving assembly. The servo motor drives the screw to lift the mobile rack to realize the lifting of the pressurized nozzle and cleaning at different heights.
It realizes rapid cleaning in the preparation tank, improves cleaning efficiency, reduces active agent residues, and facilitates the cleaning and maintenance of the device.
Smart Images

Figure CN222872197U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of preparation devices, and in particular relates to a vulcanization activator preparation device. Background Art
[0002] The preparation of vulcanization activator refers to the vulcanization activator obtained by adding activator to vulcanization as the main raw material.
[0003] In the prior art, the vulcanization activator needs to be stirred during its preparation. However, after the stirring is completed, the residual vulcanization activator in the preparation tank coagulates, resulting in the activator easily remaining. In addition, the existing activator preparation device is generally manually cleaned internally, which has the defects of low efficiency and difficult cleaning. Therefore, an improvement is now made to a vulcanization activator preparation device. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a vulcanizing activator preparation device, which can quickly clean the inside of the preparation tank through the cooperation of a cleaning component and a driving component to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model proposes a vulcanizing activator preparation device, comprising a preparation tank, a tank cover is provided on the top of the preparation tank, a stirring assembly and a cleaning assembly are provided inside the preparation tank, a driving assembly for driving the cleaning assembly to move up and down is provided on one side of the cleaning assembly, and locking assemblies are provided on both sides of the top of the preparation tank;
[0006] The cleaning assembly includes a movable frame fixedly installed at the center of the preparation tank, the inner fixed sleeve of the movable frame is provided with a plurality of mounting tubes, the outer sleeve of the mounting tubes is provided with a plurality of pressurized nozzles, the top fixed sleeve of the mounting tubes is provided with a telescopic tube, the end of the telescopic tube is connected to a connecting tube, the outside of the connecting tube is connected to a mounting block, and the mounting block is fixedly installed on the inner side of the preparation tank.
[0007] Preferably, the driving assembly includes a screw threadedly sleeved inside the movable frame, the screw passes through the bottom side of the preparation tank and is equipped with a first servo motor, the first servo motor drives the screw to rotate, a guide hole is opened inside the movable frame, a guide rod is movably sleeved inside the guide hole, and the bottom of the guide rod is fixedly connected to the bottom of the preparation tank.
[0008] Preferably, the locking assembly includes a fixing frame fixedly mounted on the outside of the preparation tank, a limit rod is movably sleeved inside the fixing frame, a pull rod is installed at one end of the limit rod, a limit block is externally sleeved on the other end of the limit rod, a spring is externally sleeved on the pull rod, fixing plates are connected on both sides of the tank cover, a connecting hole is opened inside the fixing plate, and the end of the limit rod is movably sleeved in the connecting hole.
[0009] Preferably, the stirring assembly comprises a second servo motor fixedly mounted on the top of the tank cover, the output shaft of the second servo motor is provided with a rotating rod, and the outside of the rotating rod is provided with a plurality of stirring blades.
[0010] Preferably, a water inlet pipe is fixedly sleeved on one side of the connecting pipe, and a regulating valve is installed on the outside of one side of the water inlet pipe that passes through the tank cover.
[0011] Preferably, a feed port is provided inside the tank cover, and a feed cover is movably sleeved inside the feed port.
[0012] Preferably, a valve is fixedly sleeved at the center of the bottom of the tank cover, a plurality of support plates are provided at the bottom of the tank cover, and a support ring is installed at the bottom of the support plate.
[0013] The vulcanization activator preparation device proposed by the utility model can bring the following beneficial effects:
[0014] 1. It is necessary to connect the external water pipe with the water inlet pipe, and then open the external regulating valve of the water inlet pipe, so that the water flows through the connecting pipe, the telescopic pipe and the installation pipe in turn, and finally sprays out from multiple pressurized nozzles outside the installation pipe to realize the cleaning operation of the preparation tank, the rotating rod and the stirring blades outside the rotating rod; at the same time, start the first servo motor so that the output shaft of the first servo motor drives the screw to rotate forward and backward, and then the screw drives the moving frame to rise and fall vertically, and the moving frame drives the installation pipe to rise and fall synchronously, and the installation pipe drives the pressurized nozzle to rise and fall, so as to realize the cleaning work at different heights in the preparation tank.
[0015] 2. By pulling the pull rods on both sides of the preparation tank, the limit blocks outside the limit rod are driven to squeeze the spring during the pulling process, so that the pull rod drives the end of the limit rod and the connecting hole opened on the fixed plate to fall off, so that the preparation tank and the tank cover can be separated, which is convenient for quick disassembly of the tank cover and the preparation tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0017] In the attached picture:
[0018] Figure 1 The utility model is a schematic diagram of the overall structure of a vulcanization activator preparation device.
[0019] Figure 2 The utility model is a schematic diagram of the internal structure of a vulcanization activator preparation device.
[0020] Figure 3 The utility model is a schematic diagram of the structure of a vulcanization activator preparation device viewed from above.
[0021] Figure 4 The utility model is a vulcanization activator preparation device Figure 2 Schematic diagram of the structure at point A in the middle.
[0022] Figure 5 The utility model is a vulcanization activator preparation device Figure 1 Schematic diagram of the structure at point B in the middle.
[0023] Figure 6 The utility model is a schematic diagram of the structure of a feed cover of a vulcanization activator preparation device.
[0024] In the figure: 1. preparation tank; 2. support plate; 3. support ring; 4. valve; 5. first servo motor; 6. water inlet pipe; 7. fixed frame; 8. limit rod; 9. pull rod; 10. spring; 11. limit block; 12. connecting hole; 13. fixed plate; 14. tank cover; 15. feed cover; 16. second servo motor; 17. rotating rod; 18. stirring blade; 19. telescopic tube; 20. connecting tube; 21. mounting tube; 22. pressurized nozzle; 23. moving frame; 24. screw; 25. mounting block; 26. regulating valve. DETAILED DESCRIPTION
[0025] In order to more clearly illustrate the overall concept of the utility model, a detailed description is given below in the form of examples in conjunction with the accompanying drawings.
[0026] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] In the present utility model, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one scheme", "some schemes", "examples", "specific examples" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the scheme or example are included in at least one scheme or example of the present utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same scheme or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more schemes or examples.
[0030] like Figure 1 to Figure 6 As shown, the embodiment of the utility model proposes a vulcanizing activator preparation device, including a preparation tank 1, a tank cover 14 is provided on the top of the preparation tank 1, a stirring component and a cleaning component are provided inside the preparation tank 1, a driving component for driving the cleaning component to move up and down is provided on one side of the cleaning component, and locking components are provided on both sides of the top of the preparation tank 1;
[0031] The cleaning assembly includes a mobile frame 23 fixedly installed at the center of the preparation tank 1, the internal fixed sleeve of the mobile frame 23 is provided with a plurality of mounting tubes 21, the external sleeve of the mounting tubes 21 is provided with a plurality of pressurized nozzles 22, the top fixed sleeve of the mounting tube 21 is provided with a telescopic tube 19, the end of the telescopic tube 19 is connected to a connecting tube 20, the outside of the connecting tube 20 is connected to a mounting block 25, and the mounting block 25 is fixedly installed on the inner side of the preparation tank 1.
[0032] like Figure 3 and Figure 4As shown, the driving assembly includes a screw 24 threadedly sleeved inside the moving frame 23, the screw 24 passes through the bottom side of the preparation tank 1 and is installed with a first servo motor 5, the first servo motor 5 drives the screw 24 to rotate, a guide hole is opened inside the moving frame 23, a guide rod 27 is movably sleeved inside the guide hole, and the bottom of the guide rod 27 is fixedly connected to the bottom of the preparation tank 1. The output shaft of the first servo motor 5 drives the screw 24 to rotate forward and backward, and then the screw 24 drives the moving frame 23 to rise and fall vertically, the moving frame 23 drives the installation pipe 21 to rise and fall synchronously, and the installation pipe 21 drives the pressurized nozzle 22 to rise and fall, so as to realize the cleaning work at different heights in the preparation tank 1.
[0033] like Figure 1 and Figure 5 As shown, the locking assembly includes a fixing frame 7 fixedly mounted on the outside of the preparation tank 1, a limit rod 8 is movably sleeved inside the fixing frame 7, a pull rod 9 is installed at one end of the limit rod 8, a limit block 11 is sleeved outside the other end of the limit rod 8, a spring 10 is sleeved outside the pull rod 9, and a fixing plate 13 is connected to both sides of the tank cover 14, a connecting hole 12 is opened inside the fixing plate 13, and the end of the limit rod 8 is movably sleeved in the connecting hole 12. It is convenient for the tank cover 14 to be quickly disassembled from the preparation tank 1
[0034] like Figure 2 and Figure 4 As shown, the stirring assembly includes a second servo motor 16 fixedly mounted on the top of the tank cover 14, the output shaft of the second servo motor 16 is provided with a rotating rod 17, and the outside of the rotating rod 17 is provided with a plurality of stirring blades 18. The stirring blades 18 are used to stir the raw materials in the preparation tank 1.
[0035] like Figure 2 As shown, a water inlet pipe 6 is fixedly sleeved on one side of the connecting pipe 20, and a regulating valve 26 is installed on the outside of one side of the water inlet pipe 6 that passes through the tank cover 14. The water flow size during cleaning is controlled according to the situation in the preparation tank 1, thereby improving the concept of water conservation.
[0036] like Figure 2 and Figure 6 As shown, a feed port is provided inside the tank cover 14, and a feed cover 15 is movably sleeved inside the feed port. The feed cover 15 is a conical structure as a whole, which is convenient for the operator to add materials to the preparation tank 1 after opening it.
[0037] like Figure 3 As shown, a valve 4 is fixedly sleeved at the center of the bottom of the tank cover 14, and a plurality of support plates 2 are arranged at the bottom of the tank cover 14, and a support ring 3 is installed at the bottom of the support plate 2. The residue after cleaning is discharged through the valve 4.
[0038] Working principle:
[0039] First, pull out the feed cover 15, add the vulcanized activator raw material for preparation into the interior of the preparation tank 1 through the feed port on the tank cover 14, then put the feed cover 15 into the feed port, and then start the second servo motor 16, the output shaft of the second servo motor 16 drives the rotating rod 17 to rotate alternately forward and reverse, and the rotating rod 17 drives the external stirring blade 18 to fully stir the raw materials added to the inside of the preparation tank 1 to ensure the effect of the raw materials after vulcanization; after stirring, open the valve 4 to allow the vulcanized raw materials to be discharged from the preparation tank 1; when the preparation is completed and the inside of the preparation tank 1 is cleaned, it is necessary to connect the external water pipe to the water inlet pipe 6, and then open the external regulating valve 26 of the water inlet pipe 6, so that the water flows through the connecting pipe 20, the telescopic pipe 19 and the installation pipe 21 in turn, and finally sprays out from the multiple pressurized nozzles 22 outside the installation pipe 21, so as to achieve the preparation tank 1 and the rotating rod 17. And the cleaning operation of the stirring blade 18 outside the rotating rod 17; at the same time, the first servo motor 5 is started, so that the output shaft of the first servo motor 5 drives the screw 24 to rotate in both directions, and then the screw 24 drives the movable frame 23 to rise and fall vertically, and the movable frame 23 drives the mounting tube 21 to rise and fall synchronously, and the mounting tube 21 drives the pressurized nozzle 22 to rise and fall, so as to realize the cleaning work at different heights in the preparation tank 1, facilitate the cleaning effect of the inside of the preparation device, and achieve the effect of improving its working efficiency. When it is necessary to separate the tank cover 14 from the preparation tank 1, by pulling the pull rods 9 on both sides of the preparation tank 1, the limit block 11 outside the limit rod 8 is driven to squeeze the spring 10 during the pulling process, and then the pull rod 9 drives the end of the limit rod 8 to fall off from the connecting hole 12 opened on the fixing plate 13, so that the preparation tank 1 and the tank cover 14 can be separated, which is convenient for the tank cover 14 and the preparation tank 1 to be quickly disassembled.
[0040] Each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the partial description of the method embodiment.
[0041] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.
Claims
1. A vulcanizing activator preparation device, comprising a preparation tank (1), wherein the top of the preparation tank (1) is provided with a tank cover (14), characterized in that: The preparation tank (1) is provided with a stirring assembly and a cleaning assembly inside, a driving assembly for driving the cleaning assembly to move up and down is provided on one side of the cleaning assembly, and locking assemblies are provided on both sides of the top of the preparation tank (1); The cleaning assembly comprises a movable frame (23) fixedly mounted at the center of the preparation tank (1); a plurality of mounting tubes (21) are fixedly sleeved inside the movable frame (23); a plurality of pressurized nozzles (22) are sleeved outside the mounting tubes (21); a telescopic tube (19) is fixedly sleeved on the top of the mounting tubes (21); a connecting tube (20) is connected to the end of the telescopic tube (19); a mounting block (25) is connected to the outside of the connecting tube (20); and the mounting block (25) is fixedly mounted on the inner side of the preparation tank (1).
2. A vulcanizing activator preparation device according to claim 1, characterized in that: The driving assembly comprises a screw (24) threadedly sleeved inside a movable frame (23); the screw (24) passes through the bottom of the preparation tank (1) and is provided with a first servo motor (5) on one side thereof; the first servo motor (5) drives the screw (24) to rotate; a guide hole is provided inside the movable frame (23); a guide rod (27) is movably sleeved inside the guide hole; the bottom of the guide rod (27) is fixedly connected to the bottom of the preparation tank (1).
3. A vulcanizing activator preparation device according to claim 1, characterized in that: The locking assembly comprises a fixing frame (7) fixedly mounted on the outside of the preparation tank (1); a limit rod (8) is movably sleeved inside the fixing frame (7); a pull rod (9) is mounted on one end of the limit rod (8); a limit block (11) is sleeved on the outside of the other end of the limit rod (8); a spring (10) is sleeved on the outside of the pull rod (9); fixing plates (13) are connected to both sides of the tank cover (14); a connecting hole (12) is opened inside the fixing plate (13); and the end of the limit rod (8) is movably sleeved in the connecting hole (12).
4. A vulcanization activator preparation device according to claim 1, characterized in that: The stirring assembly comprises a second servo motor (16) fixedly mounted on the top of the tank cover (14); an output shaft of the second servo motor (16) is provided with a rotating rod (17); and a plurality of stirring blades (18) are provided outside the rotating rod (17).
5. A vulcanizing activator preparation device according to claim 1, characterized in that: A water inlet pipe (6) is fixedly sleeved on one side of the connecting pipe (20), and a regulating valve (26) is installed on the outside of one side of the water inlet pipe (6) that passes through the tank cover (14).
6. A vulcanizing activator preparation device according to claim 1, characterized in that: A feed opening is provided inside the tank cover (14), and a feed cover (15) is movably sleeved inside the feed opening.
7. A vulcanization activator preparation device according to claim 1, characterized in that: A valve (4) is fixedly sleeved at the center of the bottom of the tank cover (14), a plurality of support plates (2) are provided at the bottom of the tank cover (14), and a support ring (3) is installed at the bottom of the support plate (2).