Formwork tool for rapid connection of photovoltaic cell panel support and production equipment

Abstract

The utility model relates to a formwork tool and production equipment used for rapid connection of a photovoltaic cell panel support, and the formwork tool comprises a lower platen which is horizontally arranged; the multiple sets of supporting and lifting assemblies are arranged on the lower table plate at intervals, each supporting and lifting assembly comprises a first driving source and a supporting plate, the first driving sources are vertically connected to the lower table plate, and the supporting plates are horizontally connected to the output ends of the first driving sources; the number of the female die sets is multiple, and each female die set comprises a plurality of female die structures which surround the supporting plates and are connected to the lower platen; the upper table plate is horizontal and is arranged opposite to the lower table plate; the multiple male die sets correspond to one female die set respectively, each male die set comprises a plurality of male die structures connected to the upper platen, and each male die structure corresponds to one female die structure. According to the formwork tool, a plurality of supports can be connected to preset positions on the photovoltaic cell panel at the same time, and the production efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic products, in particular to a mold frame tooling and production equipment for quick connection of photovoltaic battery panel brackets. Background Art

[0002] Solar energy is an inexhaustible renewable energy source for human beings. It is also a clean energy source that does not cause any environmental pollution. Photovoltaic panels are devices that absorb sunlight and convert solar energy directly or indirectly into electrical energy through the photoelectric effect or photochemical effect.

[0003] Photovoltaic panels need to be used in conjunction with brackets. Existing photovoltaic panels generally use single-point connection equipment during the production process. Each bracket is connected to a predetermined position on the panel by moving the connection equipment or the photovoltaic panel. However, due to the large size of the photovoltaic panels and the large number of brackets to be connected, the efficiency of the entire connection process is very low and cannot meet production needs. Utility Model Content

[0004] To this end, the technical problem to be solved by the present invention is to overcome the problem in the prior art that photovoltaic panels need to be used in conjunction with brackets. During the production process of existing photovoltaic panels, single-point connection equipment is generally used, and each bracket is connected to a predetermined position on the panel by moving the connection equipment or the photovoltaic panel; however, due to the large size of the photovoltaic panel and the large number of brackets to be connected, the efficiency of the entire connection process is very low and cannot meet the production needs.

[0005] In order to solve the above technical problems, the utility model provides a mold frame tooling for quick connection of photovoltaic panel brackets, comprising:

[0006] A lower platform, wherein the lower platform is arranged horizontally;

[0007] A support lifting assembly, wherein the support lifting assembly is provided with multiple groups and arranged at intervals on the lower platen, and each of the support lifting assemblies comprises a first driving source and a supporting plate, wherein the first driving source is vertically connected to the lower platen, and the supporting plate is horizontally connected to an output end of the first driving source;

[0008] A die set, wherein the die set is provided with multiple sets, and each of the die sets comprises a plurality of die structures surrounding each of the support plates and connected to the lower platen;

[0009] An upper platform, the upper platform being horizontal and arranged opposite to the lower platform;

[0010] The punch group is provided with multiple groups, and the multiple groups of the punch groups correspond to one group of the die groups respectively. Each of the punch groups includes multiple punch structures connected to the upper platen, and each of the punch structures corresponds to one of the die structures respectively.

[0011] In one embodiment of the utility model, it also includes a positioning assembly, which includes a first positioning plate and a first pushing assembly arranged on the lower plate opposite to each other in the X-axis direction, and a second positioning plate and a second pushing assembly connected to the lower plate opposite to each other in the Y-axis direction, the first positioning plate and the second positioning plate are both vertically connected to the lower plate, the first pushing assembly includes a second driving source connected to the lower plate along the X-axis direction, the output end of the second driving source faces the first positioning plate and is connected to the first pressing plate, the second pushing assembly includes a third driving source connected to the lower plate along the Y-axis direction, the output end of the third driving source faces the second positioning plate and is connected to the second pressing plate.

[0012] In one embodiment of the utility model, a plurality of bases are arranged on the lower plate, and a plurality of vertical linear bearings are symmetrically arranged on each of the bases, and a guide rod is slidably connected to each of the linear bearings, and each of the support plates is connected to the guide rod connected to the same base, and each of the bases is vertically connected to a first driving source, and the output end of the first driving source is connected to the support plate on the base.

[0013] In one embodiment of the utility model, the supporting lifting assembly is provided with two groups, the concave mold groups are provided with two groups, both of which include four concave mold structures, and the convex mold groups are provided with two groups, both of which include four convex mold structures.

[0014] In one embodiment of the utility model, the concave mold structure is connected to a first substrate, which has a plurality of first bolt holes and is connected to a lower platen by bolts; the convex mold structure is connected to a second substrate, which has a plurality of second bolt holes and is connected to an upper platen by bolts.

[0015] In one embodiment of the utility model, the male mold structure includes a male mold base, on which a plurality of male molds are arranged; the female mold structure includes a female mold base, on which a receiving groove is arranged, and the female mold base is provided with a plurality of molding grooves surrounding the receiving groove and respectively matching each of the male molds.

[0016] In one embodiment of the utility model, a plurality of concave dies are arranged in the receiving groove of the concave die seat, and the molding groove is arranged at one end of each of the concave dies facing the upper platen.

[0017] In one embodiment of the present invention, a plurality of guide sleeves are arranged on the lower platform, and a plurality of guide posts corresponding to the positions of the guide sleeves are arranged on the upper platform.

[0018] In one embodiment of the present invention, the first driving source, the second driving source and the third driving source are all telescopic cylinders.

[0019] A production equipment comprises a mold frame tool for quick connection of a photovoltaic panel bracket as described in any one of the above, and also comprises a frame, to which is connected a driving mechanism for driving the upper platform to rise and fall.

[0020] The above technical solution of the utility model has the following advantages compared with the prior art:

[0021] The utility model discloses a mold frame tooling and production equipment for quick connection of photovoltaic panel brackets, including a lower platen, which is horizontally arranged; a support lifting assembly, which is provided with multiple groups and arranged at intervals on the lower platen, and the support lifting assembly includes a first driving source and a support plate, the first driving source is vertically connected to the lower platen, and the support plate is horizontally connected to the output end of the driving source; a die set, which is provided with multiple groups, each die set includes multiple die structures connected to the lower platen around each support plate; an upper platen, which is horizontally arranged opposite to the lower platen; a convex die set, which is provided with multiple groups and corresponds to a group of die sets respectively, each convex die set includes multiple convex die structures connected to the upper platen, and each convex die structure corresponds to a die structure. The mold frame tooling of the utility model can connect multiple brackets to predetermined positions on the photovoltaic panel at the same time, greatly improving the production efficiency; and can meet different production needs by increasing or reducing the number of die sets and convex die sets, has high versatility, and can reduce the production cost to a certain extent. The connection accuracy and connection efficiency of the entire mold frame tooling are high, the connection accuracy is good, and it is suitable for practical use. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to make the content of the utility model easier to understand, the utility model is further described in detail according to the specific embodiments of the utility model in combination with the accompanying drawings, wherein

[0023] Figure 1 This is a three-dimensional diagram of a mold frame tooling for quick connection of a photovoltaic panel bracket according to a preferred embodiment of the utility model;

[0024] Figure 2 It is a structural schematic diagram of a female die set of a mold frame tooling for quick connection of a photovoltaic panel support according to a preferred embodiment of the utility model;

[0025] Figure 3 It is a structural schematic diagram of a male die set of a mold frame tooling for quick connection of a photovoltaic panel support according to a preferred embodiment of the utility model;

[0026] Figure 4 It is a structural schematic diagram of a concave mold structure of a mold frame tooling for quick connection of a photovoltaic panel bracket according to a preferred embodiment of the utility model;

[0027] Figure 5 It is a structural schematic diagram of a male mold structure of a mold frame tooling for quick connection of a photovoltaic panel bracket according to a preferred embodiment of the utility model;

[0028] Figure 6 It is a structural schematic diagram of a concave mold of a mold frame tooling for quick connection of a photovoltaic panel bracket according to a preferred embodiment of the utility model;

[0029] Figure 7 It is a structural schematic diagram of the production equipment of Example 2.

[0030] Description of the reference numerals in the drawings of the specification: 1. lower platen; 2. supporting lifting assembly; 21. first driving source; 22. supporting plate; 3. concave die set; 31. concave die structure; 311. concave die seat; 312. containing groove; 313. concave die; 314. forming groove; 315. bracket positioning block; 316. petal block structure; 4. upper platen; 5. convex die set; 51. convex die structure; 511. convex die seat; 512. convex die; 6. positioning assembly; 61. first positioning plate; 62. first tightening assembly; 63. second positioning plate; 64. second tightening assembly; 7. frame; 8. driving mechanism; DETAILED DESCRIPTION

[0031] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0032] Embodiment 1

[0033] Reference Figure 1-Figure 6 As shown, the utility model is a mold frame tool for quick connection of photovoltaic panel brackets, comprising:

[0034] Lower platform 1, the lower platform 1 is arranged horizontally;

[0035] The supporting lifting assembly 2 is provided with a plurality of groups and arranged at intervals on the lower platform 1. The supporting lifting assembly 2 includes a first driving source 21 and a supporting plate 22. The first driving source 21 is vertically connected to the lower platform 1, and the supporting plate 22 is horizontally connected to the output end of the first driving source 21.

[0036] A die set 3, wherein the die sets 3 are provided in multiple groups, and each die set 3 comprises a plurality of die structures 31 surrounding each support plate 22 and connected to the lower platen 1;

[0037] An upper platform 4, which is horizontal and arranged opposite to the lower platform 1;

[0038] The punch group 5 is provided with multiple groups, and the multiple groups of punch groups 5 correspond to one group of die groups 3 respectively. Each punch group 5 includes multiple punch structures 51 connected to the upper platen 4, and each punch structure 51 corresponds to a die structure 31 respectively.

[0039] Working principle: In the initial state, the support plate is in a raised state; the bracket is placed on each die structure 31, and then the photovoltaic panel to be connected is placed on the support plate 22, the equipment is started, the support plate is lowered to a predetermined position, and the photovoltaic panel is positioned by the positioning assembly 6. After the positioning is completed, the driving device drives the upper platen 4 to descend (i.e., move toward the lower platen 1) to close the mold, and each convex mold structure 51 and the concave mold structure 31 are squeezed and matched, so that the photovoltaic panel and multiple brackets located between the convex mold structure 51 and the concave mold structure 31 are connected together at the same time.

[0040] The mold frame tooling of the utility model can simultaneously connect multiple brackets to predetermined positions on the photovoltaic cell panel, greatly improving the production efficiency; and can meet different production needs by increasing or reducing the number of the concave mold group 3 and the convex mold group 5, with high versatility, and can reduce the production cost to a certain extent. The entire mold frame tooling has high connection accuracy and connection efficiency, good connection accuracy, and is suitable for practical use.

[0041] Reference Figure 1 and Figure 2 As shown, further, it also includes a positioning assembly 6, which includes a first positioning plate 61 and a first pushing assembly 62 arranged on the lower platen 1 opposite to each other in the X-axis direction, and a second positioning plate 63 and a second pushing assembly 64 connected to the lower platen 1 opposite to each other in the Y-axis direction. The first positioning plate 61 and the second positioning plate 63 are both vertically connected to the lower platen 1. The first pushing assembly 62 includes a second driving source connected to the lower platen 1 along the X-axis direction, and the output end of the second driving source faces the first positioning plate 61 and is connected to the first pressing plate. The second pushing assembly 64 includes a third driving source connected to the lower platen 1 along the Y-axis direction, and the output end of the third driving source faces the second positioning plate 63 and is connected to the second pressing plate. More preferably, the first positioning plate 61 and the first pushing assembly 62 can both be adjusted in position within a certain range along the X-axis direction, and the second positioning plate 63 and the second pushing assembly 64 can both be adjusted in position within a certain range along the Y-axis direction, so as to meet the needs of photovoltaic panels of different sizes, further improving the versatility of the entire mold frame tooling. Specifically, the positioning assembly 6 uses the first positioning plate 61 and the second positioning plate 63 as two references, and then pushes the workpiece onto the first positioning plate 61 and the second positioning plate 63 through the first pushing assembly 62 and the second pushing assembly 64 to achieve positioning.

[0042] Furthermore, a plurality of bases are arranged on the lower platform 1, and a plurality of vertical linear bearings are symmetrically arranged on each base, and a guide rod is slidably connected to each linear bearing, and each support plate 22 is connected to a guide rod connected to the same base, and a first driving source 21 is vertically connected to each base, and the output end of the first driving source 21 is connected to the support plate 22 on the base. It can be imagined that the combination of linear bearings and guide rods can provide better support and guidance for each support plate 22, thereby ensuring the stability of the support plate 22 during movement, which is beneficial to the connection quality of the product.

[0043] Further, the support lifting assembly 2 is provided with two groups, the concave mold group 3 is provided with two groups, and the two groups of concave mold groups 3 each include four concave mold structures 31, and the convex mold group 5 is provided with two groups, and the two groups of convex mold groups 5 each include four convex mold structures 51. It can be imagined that the number of concave mold groups 3, concave mold structures 31, convex mold groups 5 and convex mold structures 51 can be set according to the different sizes of the photovoltaic panels and the number of brackets to be connected thereto.

[0044] Reference Figure 4 As shown, further, the female mold structure 31 is connected to a first substrate, the first substrate is provided with a plurality of first bolt holes and is connected to the lower platen 1 by bolts; the male mold structure 51 is connected to a second substrate, the second substrate is provided with a plurality of second bolt holes and is connected to the upper platen 4 by bolts. It can be imagined that the first substrate and the second substrate can facilitate the disassembly and assembly of the female mold structure 31 and the male mold structure 51.

[0045] Reference Figure 5 As shown, further, the male mold structure 51 includes a male mold base 511, and a plurality of male molds 512 are arranged on the male mold base 511; the female mold structure 31 includes a female mold base 311, and a receiving groove 312 is arranged on the female mold base 311, and a plurality of molding grooves 314 surrounding the receiving groove 312 and respectively matching with each male mold 512 are arranged on the female mold base 311. More preferably, both the male mold structure 51 and the female mold structure 31 can be adjusted within a certain range in the Y-axis direction.

[0046] Reference Figure 6As shown, further, a plurality of concave molds 313 are arranged in the receiving groove 312 of the concave mold base 311, and a molding groove 314 is arranged at one end of each concave mold 313 facing the upper platen 4. Specifically, the concave mold 313 is installed in the receiving groove 312 of the concave mold base 311 through a bracket positioning block 315, and concave molds 313 of different specifications can be replaced according to different needs to meet different production needs. Specifically, the concave mold 313 includes a cylindrical main structure, and a molding groove 314 and a plurality of petal structures 316 surrounding the molding groove 314 are opened at one end of the concave mold 313. The petal structure 316 can be moved outward and reset in the diameter direction of the main structure; through the cooperation of the molding groove 314 and the petal structure 316, more extrusion space can be given to the material, which can bring about an improvement in the connection strength under the condition of better adapting to material fluctuations.

[0047] Furthermore, a plurality of guide sleeves are disposed on the lower platform 1, and a plurality of guide posts corresponding to the positions of the guide sleeves are disposed on the upper platform 4.

[0048] Furthermore, the first driving source 21, the second driving source and the third driving source are all telescopic cylinders.

[0049] Embodiment 2

[0050] Reference Figure 7 As shown, the utility model also discloses a production equipment, including a mold frame tooling for quick connection of photovoltaic panel brackets as in Example 1, and also including a frame 7, to which a driving mechanism 8 for driving the upper platform 4 to rise and fall is connected.

[0051] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.

Claims

1. A mold frame tool for quick connection of photovoltaic panel brackets, characterized in that: include: A lower platform, wherein the lower platform is arranged horizontally; A support lifting assembly, wherein the support lifting assembly is provided with multiple groups and arranged at intervals on the lower platen, and each of the support lifting assemblies comprises a first driving source and a supporting plate, wherein the first driving source is vertically connected to the lower platen, and the supporting plate is horizontally connected to an output end of the first driving source; A die set, wherein the die set is provided with multiple sets, and each of the die sets comprises a plurality of die structures surrounding each of the support plates and connected to the lower platen; An upper platform, the upper platform being horizontal and arranged opposite to the lower platform; The punch group is provided with multiple groups, and the multiple groups of the punch groups correspond to one group of the die groups respectively. Each of the punch groups includes multiple punch structures connected to the upper platen, and each of the punch structures corresponds to one of the die structures respectively.

2. The mold frame tooling for quick connection of photovoltaic panel brackets according to claim 1 is characterized in that: It also includes a positioning assembly, which includes a first positioning plate and a first pushing assembly arranged on the lower plate opposite to each other in the X-axis direction, and a second positioning plate and a second pushing assembly connected to the lower plate opposite to each other in the Y-axis direction, the first positioning plate and the second positioning plate are both vertically connected to the lower plate, the first pushing assembly includes a second driving source connected to the lower plate along the X-axis direction, the output end of the second driving source faces the first positioning plate and is connected to the first pressing plate, the second pushing assembly includes a third driving source connected to the lower plate along the Y-axis direction, the output end of the third driving source faces the second positioning plate and is connected to the second pressing plate.

3. The mold frame tooling for quick connection of photovoltaic panel brackets according to claim 1 is characterized in that: A plurality of bases are arranged on the lower platen, and a plurality of vertical linear bearings are symmetrically arranged on each of the bases. A guide rod is slidably connected to each of the linear bearings. Each of the support plates is connected to the guide rod connected to the same base, and each of the bases is vertically connected to a first driving source, and an output end of the first driving source is connected to the support plate on the base.

4. The mold frame tooling for quick connection of photovoltaic panel brackets according to claim 1 is characterized in that: The supporting lifting components are provided with two groups, the concave mold groups are provided with two groups, and the two concave mold groups each include four concave mold structures, and the convex mold groups are provided with two groups, and the two convex mold groups each include four convex mold structures.

5. The mold frame tooling for quick connection of photovoltaic panel brackets according to claim 1 is characterized in that: The concave mold structure is connected to a first substrate, which is provided with a plurality of first bolt holes and is connected to a lower platen by bolts; the convex mold structure is connected to a second substrate, which is provided with a plurality of second bolt holes and is connected to an upper platen by bolts.

6. The mold frame tooling for quick connection of photovoltaic panel brackets according to claim 1 is characterized in that: The male mold structure includes a male mold base, on which a plurality of male molds are arranged; the female mold structure includes a female mold base, on which a receiving groove is arranged, and the female mold base is provided with a plurality of forming grooves surrounding the receiving groove and respectively matching the male molds.

7. The mold frame tooling for quick connection of photovoltaic panel brackets according to claim 6 is characterized in that: A plurality of concave dies are arranged in the receiving groove of the concave die seat, and the molding groove is arranged at one end of each concave die facing the upper platen.

8. The mold frame tooling for quick connection of photovoltaic panel brackets according to claim 1 is characterized in that: The lower platen is provided with a plurality of guide sleeves, and the upper platen is provided with a plurality of guide posts respectively corresponding to the positions of the guide sleeves.

9. The mold frame tooling for quick connection of photovoltaic panel brackets according to claim 1, characterized in that: The first driving source, the second driving source and the third driving source are all telescopic cylinders.

10. A production equipment, comprising a mold frame tool for quick connection of a photovoltaic panel bracket according to any one of claims 1 to 9, characterized in that: It also includes a frame, and a driving mechanism for driving the upper platform to rise and fall is connected to the frame.

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