Bending device for automobile U-shaped bolt
By designing a car U-bolt bending device that includes vacuum cleaner and vibration device, the problem of metal debris and dust accumulation during bolt processing is solved, more efficient cleaning and maintenance is achieved, and the convenience and aesthetics of the equipment are improved.
Patent Information
- Application Number
- CN202420264551.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-02
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-02-02
AI Technical Summary
In the prior art, during the bending processing of U-shaped bolts, metal debris will fall off the surface of the bolt, and dust in the factory will accumulate on the body, causing staff to spend a lot of time cleaning, and long-term accumulation is prone to solidification, which increases the difficulty of cleaning.
A bending device for automobile U-shaped bolts is designed, including the body, auxiliary mechanism, movable door, first handle and air outlet. The auxiliary mechanism includes a vacuum cleaner, a dust bag, a vibration device, a connecting pipe and a feed port, which sucks debris and dust through the vacuum cleaner, and stores and cleanses through the dust bag and a vibration device.
It effectively reduces the cleaning time of staff, simplifies the cleaning process, avoids impurities sticking to the machine, improves the cleanliness and aesthetics of the equipment, and avoids solidification problems caused by long-term accumulation of dust.
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Figure CN222873217U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a bending device for an automobile U-shaped bolt, belonging to the field of bolt bending. Background Art
[0002] U-bolts, also known as riding bolts, are non-standard parts. They are named because of their U-shaped shape. They have threads at both ends that can be combined with nuts. They are mainly used to fix tubular objects such as water pipes or sheet objects such as car leaf springs. Because the way they fix objects is like a person riding on a horse, they are called riding bolts. Usually, a bending device is required to process the bolts during the processing of the bolts.
[0003] A Chinese patent discloses a bending device for U-bolts (publication number: CN109647950B), including a motor, a rotating shaft, a support ring and a pressure wheel; the support ring is fixed on a base; the rotating shaft is installed in the center hole of the support ring; the pressure wheel is installed on the rotating shaft; the motor is connected to the rotating shaft; the positioning mechanism includes a slide seat, a slide plate, a positioning adjustment member and a positioning plate; the slide seat is installed on the base; the slide plate is slidably fitted on the slide seat; the positioning adjustment member is connected between the slide plate and the slide seat; the positioning plate is fixed to the slide plate. During the bending process of the bolt, metal debris will fall off the surface of the bolt, and dust in the factory will also accumulate on the body, which requires a lot of time for staff to clean up, and long-term accumulation is prone to solidification, which is even more difficult for staff to clean up. Utility Model Content
[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a bending device for automobile U-bolts, so as to solve the problem that during the bending process of the bolts in the prior art, metal debris will fall off the surface of the bolts, and dust in the factory will also accumulate on the body, which requires a lot of time for workers to clean up. Moreover, long-term accumulation is prone to solidification, which is even more difficult for workers to clean up.
[0005] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a bending device for automobile U-bolts, comprising a body, an auxiliary mechanism, a movable door, a first handle and an air outlet, the auxiliary mechanism arranged at the left and right ends of the top of the body can collect the debris generated by processing the bolts, the movable door arranged at the right front end of the body can play a switch effect through the first handle, and the wind sucked by the auxiliary mechanism will be discharged through the air outlet opened on the right end face of the body; the auxiliary mechanism comprises a dust suction device, a dust bag, a vibration device, a connecting pipe and a feed port, the left end of the dust suction device is movably sealed and connected to the dust bag, the left and right sides of the upper end of the dust bag are movably fitted with the vibration device, the middle part of the top of the dust bag is fixed to the connecting pipe as a whole, the upper left end of the connecting pipe is connected to the feed port, the bottom of the dust suction device is fixed to the body as a whole, the bottom of the vibration device is fixed to the body, the upper left end of the connecting pipe is connected to the body through, and the upper left end of the top of the body is fixed to the feed port as a whole.
[0006] Furthermore, the bending device also includes a movable wheel, a pressure plate, a limit frame, a screw, a second handle, a limit piece and a slide groove. A movable wheel is arranged at the bottom of the body, the upper left end of the body is rotatably connected to the pressure plate, the top right end of the body is fixed as a whole with the limit frame, the middle part of the inner side of the limit frame is connected to the screw by a thread, a second handle passes through the right tail end of the screw, the left end of the screw is movably fitted with the limit piece, and the front and rear sides of the lower end of the limit piece are slidably connected to the slide groove.
[0007] Furthermore, the dust suction device includes an outer shell, a first motor, a fan blade, an air outlet pipe, a first filter and a second filter. The right inner end of the outer shell is fixed to the first motor as a whole, the left end of the first motor is connected to the fan blade, the top of the fan blade is connected to the air outlet pipe, the first filter and the second filter are arranged on the inner side of the outer shell from left to right, the bottom of the outer shell is fixed to the body, and the left end of the outer shell is movably connected to the dust bag.
[0008] Furthermore, the vibration device includes a support platform, an outer frame, a second motor, a swing device and a fixing rod. The top of the support platform is fixed as a whole with the outer frame. A second motor is vertically arranged in the middle of the inner bottom end of the outer frame. The top of the second motor is connected to the swing device. Fixing rods are vertically fixed at the left and right ends of the top of the swing device. The bottom of the support platform is fixed to the machine body, and the front end of the swing device is movably fitted with the dust bag.
[0009] Furthermore, the swing device includes a rotating shaft, a fixed frame, a turntable, a rotating wheel, a rocker arm and a limit block. The top of the rotating shaft passes through the middle of the bottom end of the fixed frame and is fixed to the center point of the turntable. The left and right ends of the turntable are rotatably coordinated with the rotating wheel. The top of the rotating wheel is connected to the rocker arm. The left and right ends of the rocker arm are connected to the limit block. The bottom of the rotating shaft is connected to the second motor. The front end of the rocker arm is movably fitted with the dust bag, and the top of the limit block is fixed to the fixed rod as a whole.
[0010] Furthermore, the turntable is an equilateral triangular turntable in the shape of a triangle, and three sides of the turntable are concave.
[0011] Furthermore, openings are horizontally provided at the left and right ends of the front side of the second motor, and the positions of the openings are flush with the swing arm.
[0012] Furthermore, the shell is made of stainless steel.
[0013] Advantage 1: The utility model is a bending device for automobile U-bolts. An auxiliary mechanism is arranged inside the body. When the dust suction device inside the auxiliary mechanism is working, the metal debris and some impurities and dust that fall off during the bolt processing can be sucked into the dust bag for storage. This not only reduces the cleaning time of the staff, but also makes it more convenient for the staff to clean. At the same time, it avoids impurities from adhering to the machine and improves the aesthetics.
[0014] Advantage 2: The utility model provides a bending device for a U-bolt of an automobile. By arranging a vibration device on the rear side of the dust bag, when the vibration device is working, the inner swing rod can hit the dust bag back and forth left and right, effectively avoiding the dust adhesion on the inner wall of the dust bag after long-term use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the main structure of the machine body of the utility model;
[0018] Figure 3 This is a schematic diagram of the main structure of the dust collecting device of the utility model;
[0019] Figure 4 It is a schematic diagram of the structure of the swing device of the utility model.
[0020] In the figure: body 1, auxiliary mechanism 2, movable wheel 3, pressure plate 4, movable door 5, first handle 6, air outlet 7, limit frame 8, screw 9, second handle 10, limit piece 11, slide 12, dust collecting device 21, dust bag 22, vibration device 23, connecting pipe 24, feed inlet 25, housing 211, first motor 212, fan blade 213, air outlet duct 214, first filter 215, second filter 216, swing device 234, rotating shaft 2341, fixing frame 2342, turntable 2343, rotating wheel 2344, swing rod 2345, limit block 2346. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0022] See also Figure 1 The utility model provides a bending device for automobile U-bolts through improvement, including a body 1, an auxiliary mechanism 2, a movable wheel 3, a pressure plate 4, a movable door 5, a first handle 6, an air outlet 7, a limiting frame 8, a screw 9, a second handle 10, a limiting piece 11 and a slide 12. The auxiliary mechanism 2 arranged at the left and right ends of the top of the body 1 can collect the debris generated by processing the bolts, and the movable door 5 arranged at the right front end of the body 1 can play a switch effect through the first handle 6. The wind sucked by the auxiliary mechanism 2 will be discharged through the air outlet 7 opened on the right end surface of the body 1. The bottom of the body 1 is provided with a movable wheel 3, the upper left end of the body 1 is rotatably connected with the pressure plate 4, the top right end of the body 1 is fixed to the limiting frame 8 as a whole, the inner middle part of the limiting frame 8 is connected to the screw 9 by threads, the right tail end of the screw 9 is penetrated by the second handle 10, the left end of the screw 9 is movably fitted with the limiting piece 11, and the front and rear sides of the lower end of the limiting piece 11 are slidably connected with the slide 12. The setting of the first handle 6 is conducive to better operation by the user.
[0023] See also Figure 2The utility model provides a bending device for automobile U-bolts through improvement. The auxiliary mechanism 2 includes a dust suction device 21, a dust bag 22, a vibration device 23, a connecting pipe 24 and a feeding port 25. The left end of the dust suction device 21 is movably sealed and connected with the dust bag 22. The left and right sides of the upper end of the dust bag 22 are movably fitted with the vibration device 23. The middle part of the top of the dust bag 22 is fixed to the connecting pipe 24 as a whole. The upper left end of the connecting pipe 24 is connected to the feeding port 25. The bottom of the dust suction device 21 is fixed to the body 1 as a whole. The bottom of the vibration device 23 is fixed to the body 1. The upper left end of the connecting pipe 24 is connected with the body 1 through the body 1. The upper left end of the top of the body 1 is fixed to the feeding port 25 as a whole. The vibration device 23 effectively prevents dust from accumulating on the inner wall of the dust bag 22.
[0024] See also Figure 3 The utility model provides a bending device for a U-bolt of an automobile through improvement. The dust collecting device 21 includes a shell 211, a first motor 212, a fan blade 213, an air outlet pipe 214, a first filter 215 and a second filter 216. The right end of the inner side of the shell 211 is fixed to the first motor 212 as a whole, the left end of the first motor 212 is connected to the fan blade 213, the top of the fan blade 213 is connected to the air outlet pipe 214, the first filter 215 and the second filter 216 are arranged from left to right on the inner side of the shell 211, the bottom of the shell 211 is fixed to the body 1, and the left end of the shell 211 is movably connected to the dust bag 22. The setting of the two layers of filter screens can enhance the filtering effect of dust.
[0025] The utility model provides a bending device for a U-bolt of an automobile through improvement. The vibration device 23 comprises a support platform, an outer frame, a second motor, a swing device 234 and a fixing rod. The top of the support platform is fixed to the outer frame as a whole. The second motor is vertically arranged at the middle of the bottom end of the inner side of the outer frame. Openings are horizontally opened at the left and right ends of the front side of the second motor, and the opening position is flush with the swing rod 2345. The top of the second motor is connected to the swing device 234. The fixing rods are vertically fixed at the left and right ends of the top of the swing device 234. The bottom of the support platform is fixed to the body 1. The front end of the swing device 234 is movably fitted with the dust bag 22. The support platform provides a good supporting effect.
[0026] See also Figure 4, the present utility model provides an improved bending device for automotive U-bolts herein. The swinging device 234 includes a rotating shaft 2341, a fixed frame 2342, a turntable 2343, a runner 2344, a swing rod 2345 and a limit block 2346. The top of the rotating shaft 2341 penetrates through the middle of the bottom end of the fixed frame 2342 and is fixed to the center point of the turntable 2343. The left and right ends of the turntable 2343 are rotatably engaged with the runner 2344. The turntable 2343 is an equilateral triangular turntable in a triangular shape, and the three sides of the turntable 2343 are concave. The top of the runner 2344 is connected to the swing rod 2345. The left and right ends of the swing rod 2345 are penetrated and connected with the limit block 2346. The bottom of the rotating shaft 2341 is connected to the second motor. The front end of the swing rod 2345 is movably attached to the dust bag 22. The top of the limit block 2346 is integrally fixed with the fixed rod. The setting of the turntable 2343 and the runner 2344 achieves the effect of reciprocating slapping.
[0027] The first motor 212 described in this patent, a motor is a device that converts electrical energy into mechanical energy. It uses an energized coil (i.e., the stator winding) to generate a rotating magnetic field and acts on the rotor (such as a squirrel-cage closed aluminum frame) to form a magnetoelectric dynamic rotating torque. Motors are divided into DC motors and AC motors according to the different power supplies used. Most of the motors in the power system are AC motors, which can be synchronous motors or asynchronous motors (the rotational speed of the stator magnetic field of the motor does not remain synchronous with the rotational speed of the rotor). A motor mainly consists of a stator and a rotor. The direction of the force on the energized wire in the magnetic field is related to the direction of the current and the direction of the magnetic induction line (magnetic field direction). The working principle of the motor is the action of the magnetic field on the current, which causes the motor to rotate.
[0028] The working process is as follows:
[0029] 1. The staff can first push the machine body 1 to the location where it is needed through the movable wheels 3, and then connect the power supply device to the machine body 1. When processing the bolt later, first insert the workpiece from the front to the back into the pressure plate 4, so that the workpiece fits against the inner side of the pressure plate 4. Then the staff can rotate the screw rod 9 by turning the second handle 10. Thus, the screw rod 9 will rotate in cooperation with the limit frame 8 through the thread. The screw rod 9 continuously pushes out to the left until the limiting member 11 slides to the left end of the chute 12 and fits against the workpiece. Then the staff can stop rotating, so as to achieve the effect of limiting the workpiece. Then, through the operation of the machine body 1, the processing effect of bending the workpiece is realized;
[0030] 2. After the workpiece is processed, the generated debris and impurities will fall on the workbench 1. At this time, the staff can start the first motor 212 to work, and the output shaft of the first motor 212 can drive the fan blade 213 to start rotating at a high speed. Because it is a closed environment, the high-pressure wind force can absorb the external metal debris and impurities, so that the metal debris and impurities can be sucked in through the suction port 25, and the impurities are introduced into the dust bag 22 through the connecting pipe 24. The wind will be filtered by the first filter 215 and the second filter 216, and then discharged from the air outlet 214, so that the impurities can be sucked into the dust bag 22 for storage;
[0031] 3. However, during long-term use, dust and other impurities are prone to adhere to the inner wall of the dust bag 22, which is inconvenient for the staff to clean, and long-term accumulation will greatly reduce the storage capacity of the dust bag 22. At this time, the second motor can start to work, and the output shaft of the second motor can drive the rotating shaft 2341 to make a circular motion. Because the turntable 2343 arranged on the upper end of the rotating shaft 2341 is an equilateral triangle turntable, during the rotation of the turntable 2343, it can rotate with the rotating wheel 2344, thereby realizing the swing rod 2345 to make a left and right reciprocating motion in the limit block 2346, so that the swing rod 2345 can repeatedly hit the dust bag 22 to knock off the dust on the inner wall of the dust bag 22, and when the dust bag 22 needs to be cleaned, the first handle 6 is pulled to open the movable door 5 so that the dust bag 22 can be taken out for cleaning.
[0032] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and wiring arrangement in detail.
[0033] The above shows and describes the basic principle, main features and advantages of the utility model, and the standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A bending device for automobile U-bolts, characterized in that: The invention comprises a machine body (1), an auxiliary mechanism (2), a movable door (5), a first handle (6) and an air outlet (7); the auxiliary mechanism (2) arranged at the left and right ends of the top of the machine body (1) can collect debris generated by machining bolts; the movable door (5) arranged at the right front end of the machine body (1) can be opened and closed by the first handle (6); and the air sucked in by the auxiliary mechanism (2) is discharged through the air outlet (7) provided on the right end surface of the machine body (1); The auxiliary mechanism (2) comprises a dust collecting device (21), a dust bag (22), a vibrating device (23), a connecting pipe (24) and a feeding port (25); the left end of the dust collecting device (21) is movably sealedly connected to the dust bag (22); the left and right sides of the upper end of the dust bag (22) are movably fitted with the vibrating device (23); the middle of the top end of the dust bag (22) is fixed to the connecting pipe (24) as a whole; the upper left end of the connecting pipe (24) is connected to the feeding port (25); the bottom of the dust collecting device (21) is fixed to the machine body (1) as a whole; the bottom of the vibrating device (23) is fixed to the machine body (1); the upper left end of the connecting pipe (24) is connected to the machine body (1); and the upper left end of the top of the machine body (1) is fixed to the feeding port (25) as a whole.
2. The bending device for an automobile U-bolt according to claim 1, characterized in that: The bending device also includes a movable wheel (3), a pressure plate (4), a limiting frame (8), a screw (9), a second handle (10), a limiting piece (11) and a slide groove (12). The movable wheel (3) is arranged at the bottom of the body (1). The upper left end of the body (1) is rotatably connected to the pressure plate (4). The top right end of the body (1) is fixed to the limiting frame (8) as a whole. The inner middle part of the limiting frame (8) is connected to the screw (9) by threads. The right tail end of the screw (9) is penetrated by the second handle (10). The left end of the screw (9) is movably fitted with the limiting piece (11). The front and rear sides of the lower end of the limiting piece (11) are slidably connected to the slide groove (12).
3. The bending device for an automobile U-bolt according to claim 1, characterized in that: The dust collecting device (21) comprises a housing (211), a first motor (212), a fan blade (213), an air outlet pipe (214), a first filter (215) and a second filter (216); the right inner end of the housing (211) is fixed to the first motor (212) as a whole; the left end of the first motor (212) is connected to the fan blade (213); the top of the fan blade (213) is connected to the air outlet pipe (214); the first filter (215) and the second filter (216) are arranged on the inner side of the housing (211) from left to right; the bottom of the housing (211) is fixed to the machine body (1); and the left end of the housing (211) is movably connected to the dust bag (22).
4. The bending device for automobile U-bolt according to claim 1, characterized in that: The vibration device (23) comprises a support platform, an outer frame, a second motor, a swing device (234) and a fixing rod; the top of the support platform is fixed to the outer frame as a whole; a second motor is vertically arranged in the middle of the inner bottom end of the outer frame; the top of the second motor is connected to the swing device (234); fixing rods are vertically fixed at the left and right ends of the top of the swing device (234); the bottom of the support platform is fixed to the machine body (1); and the front end of the swing device (234) is movably fitted with the dust bag (22).
5. The bending device for automobile U-bolts according to claim 4, characterized in that: The swing device (234) comprises a rotating shaft (2341), a fixed frame (2342), a rotating disk (2343), a rotating wheel (2344), a swing rod (2345) and a limit block (2346); the top of the rotating shaft (2341) passes through the middle of the bottom end of the fixed frame (2342) and is fixed to the center point of the rotating disk (2343); the left and right ends of the rotating disk (2343) are rotatably matched with the rotating wheel (2344); the top of the rotating wheel (2344) is connected to the swing rod (2345); the left and right ends of the swing rod (2345) are connected to the limit block (2346); the bottom of the rotating shaft (2341) is connected to the second motor; the front end of the swing rod (2345) is movably fitted with the dust bag (22); and the top of the limit block (2346) is fixed to the fixed rod as a whole.
6. The bending device for automobile U-bolts according to claim 5, characterized in that: The rotating disk (2343) is an equilateral triangular rotating disk (2343) in the shape of a triangle, and the three sides of the rotating disk (2343) are concave.
7. The bending device for automobile U-bolts according to claim 4, characterized in that: Openings are horizontally provided at the left and right ends of the front side of the second motor, and the positions of the openings are flush with the swing rod (2345).
Citation Information
Patent Citations
Bending device for U-bolts
CN109647950B