Lead-free tin bar casting device with high production efficiency

Abstract

The utility model discloses a lead-free tin bar casting device with high production efficiency. The lead-free tin bar casting device comprises a mold base, a side mold push-pull mechanism, a side mold plate, a pouring liquid supply pipe assembly, a mold pressing mechanism and a mold taking manipulator, a cylindrical cavity seat used for containing molten tin liquid is arranged on the mold base, the side mold push-pull mechanism is connected with the side mold plate, and the side mold push-pull mechanism is used for pushing the side mold plate to abut against the cylindrical cavity seat in a sealed mode so that a casting cavity used for forming the shape of a lead-free tin bar can be formed. Tin liquid can be injected into the casting cavity through the pouring liquid supply pipe assembly, the casting cavity can be sealed through the mold pressing mechanism, external air is prevented from entering the casting cavity, and therefore bubbles and inclusions are reduced, the tin liquid forms a lead-free tin bar after being cooled and solidified, then the side mold plate can be pulled open from the side wall of the cylindrical cavity base through the side mold push-pull mechanism, and therefore the lead-free tin bar can be formed. And the whole production process is automatically carried out, the tedious manual operation is omitted, and the production efficiency of the lead-free tin bar is effectively improved.

Description

Technical Field

[0001] The utility model relates to the field of casting devices, in particular to a lead-free tin bar casting device with high production efficiency. Background Art

[0002] In the prior art, when producing lead-free tin bars, it is generally necessary to pour molten tin liquid into a mold to cool and solidify to form a tin bar. After the tin bar is cooled, the tin bar is taken out of the mold by manual material removal. This production process relies on manual operation and semi-automatic equipment, and has low production efficiency. In addition, air is often mixed in the tin liquid during the process of pouring it into the mold, which makes it easy for bubbles and holes to appear inside the lead-free tin bar, making the internal structure of the lead-free tin bar uneven, affecting product quality.

[0003] Therefore, the prior art has defects and needs to be improved. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a lead-free tin bar casting device with high automation and high production efficiency, which can effectively improve the casting quality of products.

[0005] To achieve this purpose, the utility model adopts the following technical solutions: a high-production-efficiency lead-free tin bar casting device, comprising a mold base, a side mold push-pull mechanism, a side mold plate, a pouring liquid supply pipe assembly, a die pressing mechanism, and a mold taking manipulator;

[0006] The mold base is provided with a cylindrical cavity seat for accommodating molten tin liquid, the two side mold plates are located on both sides of the cylindrical cavity seat, and the side walls of the side mold plates close to the cylindrical cavity seat are provided with semicircular arc grooves;

[0007] The side mold push-pull mechanism is connected to the side mold plate, and the side mold push-pull mechanism is used to push the side mold plate to seal and abut against the cylindrical cavity seat, so that a casting cavity for molding the shape of a lead-free tin bar is formed between the side mold plate and the cylindrical cavity seat;

[0008] The casting liquid supply pipe assembly includes a first supply pipe, a tin liquid box and a second supply pipe, wherein the tin liquid box is arranged in the side mold push-pull mechanism, one end of the first supply pipe is connected to the tin liquid box, the other end of the first supply pipe passes through the side mold plate and is connected to the casting chamber, and the second supply pipe is connected to the tin liquid box, and the second supply pipe is used to transport molten tin liquid to the tin liquid box;

[0009] The die pressing mechanism and the mold taking robot are both located above the cylindrical cavity seat. The die pressing mechanism is used to seal the casting chamber, and the mold taking robot is used to take out the lead-free tin bar that has been cast from the cylindrical cavity seat.

[0010] By adopting the above technical solution, the lead-free tin bar casting device with high production efficiency also includes a swing cylinder, a support frame and a bearing seat;

[0011] The support frame is arranged at the bottom of the mold base, the bearing seat is arranged at the side end of the support frame, and the bearing seat is connected to the side wall of the mold base through a rotating shaft, and the mold base can rotate relative to the support frame;

[0012] The swing cylinder is arranged at the bottom of the support frame, the movable end of the swing cylinder is arranged upward and connected to the side wall of the mold base, and the swing cylinder is used for swinging to adjust the angle of the mold base.

[0013] By adopting the above-mentioned technical solutions, in the lead-free tin bar casting device with high production efficiency, the side mold push-pull mechanism includes a push-pull cylinder, a bearing seat and a slide rail;

[0014] The slide rails are arranged at both ends of the cylindrical cavity seat, the bearing seat is movably connected to the slide rails, the push-pull cylinder is arranged at the end of the mold base, and the movable end of the push-pull cylinder is connected to the bearing seat, and the bearing seat is provided with a plurality of accommodating grooves for accommodating the tin liquid box.

[0015] By adopting the above-mentioned technical solutions, in the lead-free tin bar casting device with high production efficiency, the die mechanism includes a fixed seat, a lifting cylinder, a lifting bracket and a die seat;

[0016] The fixed seat is arranged on the mold base, the lifting cylinder is arranged on the top of the fixed seat, the movable end of the lifting cylinder is arranged downward and connected to the lifting bracket, the die seat is arranged on the lifting bracket, and the die seat is used to be pressed into the casting chamber as the lifting bracket descends.

[0017] By adopting the above-mentioned technical solutions, in the lead-free tin bar casting device with high production efficiency, a suction hole is provided at the bottom of the die seat, and a suction pipe opening is provided on the side wall of the die seat, and the suction pipe opening is connected to the suction hole.

[0018] By adopting the above-mentioned technical solutions, in the lead-free tin bar casting device with high production efficiency, the mold taking robot includes a lifting mechanism, a lateral moving mechanism and a clamping hand;

[0019] The lifting mechanism is arranged on the side wall of the fixed seat, the lifting mechanism is connected to the lateral moving mechanism, the clamping hand is connected to the lateral moving mechanism, and the fixed seat is provided with an avoidance groove for the clamping hand to pass through.

[0020] By adopting the above-mentioned technical solutions, in the lead-free tin bar casting device with high production efficiency, the number of the cylindrical cavity seats is two groups.

[0021] Compared with the prior art, the utility model has the following beneficial effects:

[0022] The side mold push-pull mechanism of the utility model can push the side mold plate to move in the direction of the cylindrical cavity seat, so that the semicircular arc groove on the side mold plate is sealed and abutted with the inner wall of the cylindrical cavity seat to form a casting cavity, and the tin liquid can be injected into the casting cavity through the casting liquid supply pipe assembly. After the tin liquid is injected into the casting cavity, the die pressing mechanism can close the casting cavity to prevent external air from entering or internal tin liquid from overflowing, thereby reducing the generation of bubbles and inclusions. After the tin liquid is cooled and solidified, a lead-free tin bar is formed. Subsequently, the side mold push-pull mechanism can pull the side mold plate away from the side wall of the cylindrical cavity seat, so that the mold is in an open state, which is convenient for the mold taking robot to automatically take out the mold. The entire production process is automated, eliminating the tedious manual operation and effectively improving the production efficiency of the lead-free tin bar. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0024] The structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with this technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantive technical significance. Any structural modification, change in proportion or adjustment of size, without affecting the effects and purposes that can be achieved by the present invention, should still fall within the scope of the technical contents disclosed by the present invention.

[0025] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0026] Figure 2 This is a schematic diagram of the overall structure of the utility model from another perspective;

[0027] Figure 3 This is a schematic diagram of the mold base structure of the utility model;

[0028] Figure 4 It is a schematic diagram of the structure of the die pressing mechanism of the utility model;

[0029] Figure 5 It is a schematic diagram of the side formwork installation structure of the utility model. DETAILED DESCRIPTION

[0030] In order to make the utility model's purpose, features, and advantages more obvious and easy to understand, the following will be combined with the drawings in the utility model embodiments to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the embodiments described below are only part of the utility model embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] In the description of the present invention, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. It should be noted that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centrally arranged component at the same time.

[0032] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0033] like Figures 1 to 5 As shown, the embodiment of the utility model provides a lead-free tin bar casting device with high production efficiency, including a mold base 1, a side mold push-pull mechanism 2, a side mold plate 3, a casting liquid supply pipe assembly 4, a die pressing mechanism 5 and a mold taking manipulator 6;

[0034] The mold base 1 is provided with a cylindrical cavity seat 10 for accommodating molten tin liquid, and the two side mold plates 3 are located on both sides of the cylindrical cavity seat 10. The side mold plate 3 is provided with a semi-circular arc groove 30 on the side wall close to the cylindrical cavity seat 10, and the side mold push-pull mechanism 2 is connected to the side mold plate 3, and the side mold push-pull mechanism 2 is used to push the side mold plate 3 to seal and abut against the cylindrical cavity seat 10, so that a casting cavity for forming the shape of a lead-free tin bar is formed between the side mold plate 3 and the cylindrical cavity seat 10; when the side mold push-pull mechanism 2 is actuated, the side mold plate 3 can be pushed to move toward the cylindrical cavity seat 10, so that the semi-circular arc groove 30 on the side mold plate 3 is sealed and abutted against the inner wall of the cylindrical cavity seat 10, forming a complete casting cavity, so that the tin liquid can fill the casting cavity, and cool and solidify to form a lead-free tin bar. After cooling is completed, the side mold push-pull mechanism 2 can pull the side mold plate 3 away from the side wall of the cylindrical cavity seat 10, so that the mold is in an open state, which is convenient for mold removal. It should be noted that there are two groups of cylindrical cavity seats 10 on the mold base 1 .

[0035] The pouring liquid supply pipe assembly 4 includes a first supply pipe 41, a tin liquid box 42 and a second supply pipe 43. The tin liquid box 42 is arranged in the side mold push-pull mechanism 2. One end of the first supply pipe 41 is connected to the tin liquid box 42. The other end of the first supply pipe 41 passes through the side mold 3 and is connected to the casting chamber. The second supply pipe 43 is connected to the tin liquid box 42. The second supply pipe 43 is used to transport molten tin liquid to the tin liquid box 42. The molten tin liquid can be stored in an external tin liquid pool. The second supply pipe 43 is connected to the tin liquid pool to transport the molten tin liquid to the tin liquid box 42. The tin liquid in the tin liquid box 42 can be transported to the casting chamber through the first supply pipe 41. During the transportation and casting process, the tin liquid is always in a closed state, which effectively avoids the generation of bubbles.

[0036] The die pressing mechanism 5 and the mold taking manipulator 6 are both located above the cylindrical cavity seat 10. The die pressing mechanism 5 is used to seal the casting cavity, and the mold taking manipulator 6 is used to take out the lead-free tin bar that has been cast from the cylindrical cavity seat 10. After the tin liquid is injected into the casting cavity, the die pressing mechanism 5 can seal the casting cavity to prevent the external air from entering or the internal tin liquid from overflowing, thereby reducing the generation of bubbles and inclusions; the mold taking manipulator 6 can automatically take out the lead-free tin bar that has been cooled and solidified from the mold to reduce manual operations and improve production efficiency.

[0037] like Figure 1 and Figure 2 As shown, further, it also includes a swing cylinder 71, a support frame 72 and a bearing seat 73, the support frame 72 is arranged at the bottom of the mold base 1, the bearing seat 73 is arranged at the side end of the support frame 72, and the bearing seat 73 is connected to the side wall of the mold base 1 through a rotating shaft, and the mold base 1 can rotate relative to the support frame 72, the swing cylinder 71 is arranged at the bottom of the support frame 72, the movable end of the swing cylinder 71 is arranged upward and connected to the side wall of the mold base 1, and the swing cylinder 71 is used to swing and adjust the angle of the mold base 1. When the tin liquid is injected into the casting chamber, the swing cylinder 71 can drive the mold base 1 to swing, so that the tin liquid is evenly distributed in the casting chamber to reduce the generation of bubbles.

[0038] like Figure 3As shown, further, the side mold push-pull mechanism 2 includes a push-pull cylinder 21, a bearing seat 22 and a slide rail 23, the slide rail 23 is arranged at both ends of the cylindrical cavity seat 10, the bearing seat 22 and the slide rail 23 are movably connected, the push-pull cylinder 21 is arranged at the end of the mold base 1, and the movable end of the push-pull cylinder 21 is connected to the bearing seat 22, and the bearing seat 22 is provided with a plurality of accommodating grooves 220 for accommodating the tin liquid box 42. The bearing seat 22 is connected to the side mold plate 3, and the push-pull cylinder 21 can push the bearing seat 22 to move on the slide rail 23, thereby driving the side mold plate 3 to abut against the side wall of the cylindrical cavity seat 10 to form a casting chamber.

[0039] like Figure 4 As shown, further, the die pressing mechanism 5 includes a fixed seat 51, a lifting cylinder 52, a lifting bracket 53 and a die pressing seat 54. The fixed seat 51 is arranged on the mold base 1, the lifting cylinder 52 is arranged on the top of the fixed seat 51, the movable end of the lifting cylinder 52 is arranged downward and connected to the lifting bracket 53, and the die pressing seat 54 is arranged on the lifting bracket 53. The die pressing seat 54 is used to press the casting chamber as the lifting bracket 53 descends. The die pressing seat 54 is arranged on the lifting bracket 53. When the lifting cylinder 52 drives the lifting bracket 53 to descend, the die pressing seat 54 descends accordingly and is pressed on the casting chamber to form a closed casting environment.

[0040] like Figure 4 As shown, further, a suction hole 540 is provided at the bottom of the die seat 54 , and a suction pipe opening 541 is provided on the side wall of the die seat 54 , and the suction pipe opening 541 is communicated with the suction hole 540 .

[0041] like Figure 4 As shown, further, the mold taking robot 6 includes a lifting mechanism 61, a lateral moving mechanism 62 and a gripper 63. The lifting mechanism 61 is arranged on the side wall of the fixed seat 51, the lifting mechanism 61 is connected to the lateral moving mechanism 62, the gripper 63 is connected to the lateral moving mechanism 62, and the fixed seat 51 is provided with an avoidance groove 510 for the gripper 63 to pass through. When the molten tin is injected into the casting chamber, air may be retained inside, and these air will form bubbles during the cooling process of the molten tin, thereby affecting the quality of the tin bar, and the suction hole 540 and the suction pipe port 541 suck out the air in the casting chamber through the negative pressure, thereby reducing the formation of bubbles and effectively improving the production quality of the product.

[0042] The side mold push-pull mechanism 2 of the utility model can push the side mold plate 3 to move in the direction of the cylindrical cavity seat 10, so that the semicircular arc groove 30 on the side mold plate 3 is sealed and abutted against the inner wall of the cylindrical cavity seat 10 to form a casting chamber, and the tin liquid can be injected into the casting chamber through the casting supply pipe assembly 4. After the tin liquid is injected into the casting chamber, the die pressing mechanism 5 can close the casting chamber to prevent external air from entering or internal tin liquid from overflowing, thereby reducing the generation of bubbles and inclusions. After the tin liquid is cooled and solidified, a lead-free tin bar is formed. Subsequently, the side mold push-pull mechanism 2 can pull the side mold plate 3 away from the side wall of the cylindrical cavity seat 10, so that the mold is in an open state, which is convenient for the mold taking robot 6 to automatically take out the mold. The entire production process is automated, eliminating the tedious manual operation and effectively improving the production efficiency of lead-free tin bars.

[0043] As described above, the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A lead-free tin bar casting device with high production efficiency, characterized in that: It includes a mold base, a side mold push-pull mechanism, a side mold plate, a pouring liquid supply pipe assembly, a mold pressing mechanism, and a mold removal manipulator; The mold base is provided with a cylindrical cavity seat for accommodating molten tin liquid, the two side mold plates are located on both sides of the cylindrical cavity seat, and the side walls of the side mold plates close to the cylindrical cavity seat are provided with semicircular arc grooves; The side mold push-pull mechanism is connected to the side mold plate, and the side mold push-pull mechanism is used to push the side mold plate to seal and abut against the cylindrical cavity seat, so that a casting cavity for molding the shape of a lead-free tin bar is formed between the side mold plate and the cylindrical cavity seat; The casting liquid supply pipe assembly includes a first supply pipe, a tin liquid box and a second supply pipe, wherein the tin liquid box is arranged in the side mold push-pull mechanism, one end of the first supply pipe is connected to the tin liquid box, the other end of the first supply pipe passes through the side mold plate and is connected to the casting chamber, and the second supply pipe is connected to the tin liquid box, and the second supply pipe is used to transport molten tin liquid to the tin liquid box; The die pressing mechanism and the mold taking robot are both located above the cylindrical cavity seat. The die pressing mechanism is used to seal the casting chamber, and the mold taking robot is used to take out the lead-free tin bar that has been cast from the cylindrical cavity seat.

2. The lead-free tin bar casting device with high production efficiency according to claim 1 is characterized in that: It also includes a swing cylinder, a support frame and a bearing seat; The support frame is arranged at the bottom of the mold base, the bearing seat is arranged at the side end of the support frame, and the bearing seat is connected to the side wall of the mold base through a rotating shaft, and the mold base can rotate relative to the support frame; The swing cylinder is arranged at the bottom of the support frame, the movable end of the swing cylinder is arranged upward and connected to the side wall of the mold base, and the swing cylinder is used for swinging to adjust the angle of the mold base.

3. The lead-free tin bar casting device with high production efficiency according to claim 1 is characterized in that: The side mold push-pull mechanism includes a push-pull cylinder, a bearing seat and a slide rail; The slide rails are arranged at both ends of the cylindrical cavity seat, the bearing seat is movably connected to the slide rails, the push-pull cylinder is arranged at the end of the mold base, and the movable end of the push-pull cylinder is connected to the bearing seat, and the bearing seat is provided with a plurality of accommodating grooves for accommodating the tin liquid box.

4. The lead-free solder bar casting device with high production efficiency according to claim 1 is characterized in that: The die pressing mechanism comprises a fixed seat, a lifting cylinder, a lifting bracket and a die pressing seat; The fixed seat is arranged on the mold base, the lifting cylinder is arranged on the top of the fixed seat, the movable end of the lifting cylinder is arranged downward and connected to the lifting bracket, the die seat is arranged on the lifting bracket, and the die seat is used to be pressed into the casting chamber as the lifting bracket descends.

5. The lead-free tin bar casting device with high production efficiency according to claim 4 is characterized in that: A suction hole is provided at the bottom of the die seat, and a suction pipe opening is provided on the side wall of the die seat, and the suction pipe opening is communicated with the suction hole.

6. The lead-free tin bar casting device with high production efficiency according to claim 4 is characterized in that: The mold taking robot comprises a lifting mechanism, a lateral moving mechanism and a clamping hand; The lifting mechanism is arranged on the side wall of the fixed seat, the lifting mechanism is connected to the lateral moving mechanism, the clamping hand is connected to the lateral moving mechanism, and the fixed seat is provided with an avoidance groove for the clamping hand to pass through.

7. The lead-free solder bar casting device with high production efficiency according to claim 1 is characterized in that: The number of the cylindrical cavity seats is two groups.

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