High-precision continuous casting machine

By adopting the integrated molding of the melting barrel and the traction structure of the multi-angle guide wheel group in the continuous casting machine, the risk of water leakage caused by poor welding and the risk of drop caused by short traction distance is solved, and higher precision and adaptability to use are achieved.

CN222873324UActive Publication Date: 2025-05-16RUIHUI AUTOMATION SYST (GUANGDONG) CO LTD
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Patent Information

Application Number
CN202421759944.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-05-16
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The existing continuous casting machines have caused water and air leakage in poor welding of the smelting barrel, as well as the single cylinder and single roller of the traction structure have short traction distance and the risk of falling during the casting process.

Method used

A high-precision continuous casting machine is designed, which adopts a smelting barrel integrally formed, with a smelting cover hingedly installed, and the traction distance is increased by a traction mechanism. The traction mechanism includes two telescopic cylinders and a guide wheel set, which is designed to allow for changing direction casting in multiple angle directions.

Benefits of technology

It solves the problem that the smelting barrel is not prone to water and air leakage, and reduces the risk of falling during the casting process by increasing the traction distance, and enhances the adaptability of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of casting machines, and discloses a high-precision continuous casting machine which comprises a smelting barrel installed on a machine body, the smelting barrel is integrally formed, a smelting cover is installed on the smelting barrel in a hinged mode, the smelting cover is provided with an observation window, and the output end of the smelting barrel is in butt joint with a traction mechanism. The traction mechanism comprises a tray installed on the machine body, a rectangular frame is installed on the tray, a guide cylinder and two telescopic cylinders are installed in the rectangular frame, the guide cylinder is in threaded connection with an adjusting screw rod, the end of the adjusting screw rod is rotationally connected with a moving block, the moving block is provided with two first guide wheels, and the two first guide wheels are arranged on the moving block. Second guide wheels corresponding to the two first guide wheels in position are installed at the output ends of the two telescopic cylinders correspondingly. The tray is provided with a through hole corresponding to the output end of the smelting barrel in position, a U-shaped mounting plate is mounted on the lower side of the tray, and a guide wheel set is longitudinally arranged on the U-shaped mounting plate. And a material receiving box located on the lower side of the U-shaped mounting plate is mounted at the bottom of the machine body.
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Description

Technical Field

[0001] The utility model belongs to the technical field of casting machines, and in particular relates to a high-precision continuous casting machine. Background Art

[0002] Continuous casting machines belong to the category of metal processing equipment, and are mainly used for traction casting of various shapes (solid bars, hollow tubes, plates, etc.) of precious metals (such as gold, silver, copper, etc.). This type of equipment is usually used in precious metal smelting, casting and other processes. It can melt precious metals and cast them into parts of the size required by customers, which is convenient for subsequent processing or application;

[0003] However, during use, the applicant discovered the following problems:

[0004] 1. The smelting barrel is welded with steel plates. Poor welding will cause water and air leakage in the smelting barrel;

[0005] 2. The traction structure is a single cylinder and a single roller, so the traction distance is short, and there is a risk of falling during the casting process. Utility Model Content

[0006] In view of the problems raised by the above background technology, the purpose of the utility model is to provide a high-precision continuous casting machine.

[0007] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:

[0008] A high-precision continuous casting machine comprises a smelting barrel mounted on a machine body, the smelting barrel is integrally formed, a smelting cover is hingedly mounted on the smelting barrel, the smelting cover is provided with an observation window, and a traction mechanism is docked at the output end of the smelting barrel;

[0009] The traction mechanism comprises a tray mounted on the machine body, a rectangular frame mounted on the tray, a guide cylinder and two telescopic cylinders mounted in the rectangular frame, an adjusting screw being threadedly connected to the guide cylinder, a moving block being rotatably connected to the end of the adjusting screw, two first guide wheels being mounted on the moving block, and second guide wheels corresponding to the positions of the two first guide wheels being mounted on the output ends of the two telescopic cylinders respectively;

[0010] The tray is provided with a through hole corresponding to the output end of the smelting barrel, a U-shaped mounting plate is installed on the lower side of the tray, and a guide wheel group is longitudinally provided on the U-shaped mounting plate;

[0011] A material receiving box located at the lower side of the U-shaped mounting plate is installed at the bottom of the machine body.

[0012] It is further defined that the guide wheel group includes three slide grooves, the slide groove located at the top is equipped with two third guide wheels, and the two slide grooves located on the lower side are each equipped with a fourth guide wheel. The third guide wheel and the fourth guide wheel can still rotate in the axial direction after the axial position is fixed. Such a design can realize directional casting in multiple angles and directions, thereby enhancing adaptability for use.

[0013] It is further defined that the rectangular frame is installed with a limit plate, and the limit plate is provided with a waist-shaped hole matching the second guide wheel. Such a design ensures the smooth movement of the second guide wheel while limiting the position.

[0014] It is further defined that a sealing and heat-insulating block is installed on the upper side of the rectangular frame at the output end of the smelting barrel. Such a design not only has the sealing and heat-insulating effects but also has the supporting effects, and can further serve the purpose of assisting the shaping of the molten metal.

[0015] It is further defined that positioning columns are installed on the upper side of the rectangular frame at the left and right sides of the smelting barrel, and the left and right sides of the smelting barrel are fixed to the positioning columns. Such a design strengthens the fixed support effect of the smelting barrel.

[0016] The beneficial effects of adopting the utility model are:

[0017] With the structural design of the utility model, compared with the single wheel in the prior art, the utility model uses two second guide wheels and two telescopic cylinders to cooperate, thereby increasing the traction distance and reducing the risk of falling during the casting process;

[0018] By adopting the structural design of the utility model, the smelting barrel is integrally formed without welding seams, and the problem of water leakage and air leakage is not likely to occur. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings;

[0020] Figure 1 This is a structural schematic diagram of an embodiment of a high-precision continuous casting machine of the utility model;

[0021] Figure 2 It is a cross-sectional structural schematic diagram of an embodiment of a high-precision continuous casting machine of the utility model;

[0022] Figure 3 for Figure 1 The enlarged structural diagram at A in the middle;

[0023] The main component symbols are described as follows:

[0024] Machine body 1; smelting barrel 2; smelting cover 3; observation window 4; traction mechanism 5; material receiving box 6; sealing and heat-insulating block 7; positioning column 8;

[0025] Tray 51; rectangular frame 52; guide cylinder 53; telescopic cylinder 54; adjusting screw 55; moving block 56; first guide wheel 57; second guide wheel 58; through hole 59; U-shaped mounting plate 510; slide groove 511; third guide wheel 512; fourth guide wheel 513; limit plate 514; waist-shaped hole 515. DETAILED DESCRIPTION

[0026] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0027] like Figure 1 , Figure 2 , Figure 3 As shown, a high-precision continuous casting machine of the utility model comprises a smelting barrel 2 mounted on a machine body 1, the smelting barrel 2 is integrally formed, a smelting cover 3 is hingedly mounted on the smelting barrel 2, the smelting cover 3 is provided with an observation window 4, and a traction mechanism 5 is connected to the output end of the smelting barrel 2;

[0028] The traction mechanism 5 includes a tray 51 mounted on the machine body 1, a rectangular frame 52 is mounted on the tray 51, a guide cylinder 53 and two telescopic cylinders 54 are mounted in the rectangular frame 52, an adjusting screw 55 is threadedly connected to the guide cylinder 53, a moving block 56 is rotatably connected to the end of the adjusting screw 55, the moving block 56 is mounted with two first guide wheels 57, and second guide wheels 58 corresponding to the positions of the two first guide wheels 57 are respectively mounted at the output ends of the two telescopic cylinders 54;

[0029] The tray 51 is provided with a through hole 59 corresponding to the output end of the smelting barrel 2, and a U-shaped mounting plate 510 is installed on the lower side of the tray 51, and a guide wheel group is longitudinally provided on the U-shaped mounting plate 510;

[0030] A material receiving box 6 is installed at the bottom of the machine body 1 and is located at the lower side of the U-shaped mounting plate 510.

[0031] In this embodiment, when a high-precision continuous casting machine is used, precious metal is put into the smelting barrel 2, the smelting cover 3 is closed and then the smelting barrel 2 is started to smelt the precious metal;

[0032] The melted metal passes through the through hole 59 under its own weight and passes between the first guide wheel 57 and the second guide wheel 58. At this time, it is pulled by the first guide wheel 57 and the second guide wheel 58. The design of the two sets of guide wheels makes the pulling distance longer, and thus the problem of casting falling is not likely to occur. The pulled metal is pulled by the guide wheel group for the next step.

[0033] The distance between the first guide wheel 57 and the second guide wheel 58 can be adjusted. The first guide wheel 57 is adjusted by rotating the adjusting screw 55 to drive the moving block 56 to move in the rectangular frame 52, thereby driving the two first guide wheels 57 installed on the moving block 56 to move, and the movement of the second guide wheel 58 drives the telescopic cylinder 54 to operate. The adjustment is simple, fast and convenient.

[0034] Preferably, the guide wheel group includes three slide grooves 511, and the slide groove 511 located at the top is equipped with two third guide wheels 512, and the two slide grooves 511 located at the lower side are each equipped with a fourth guide wheel 513. The third guide wheel 512 and the fourth guide wheel 513 can still rotate in the axial direction after the axial position is fixed. Such a design can realize directional casting in multiple angles and directions and enhance adaptability. In fact, the auxiliary traction structure of the guide wheel group can also be considered according to specific circumstances.

[0035] Preferably, the rectangular frame 52 is installed with a limiting plate 514, and the limiting plate 514 is provided with a waist-shaped hole 515 matching the second guide wheel 58. Such a design ensures the smooth movement of the second guide wheel 58 while limiting the position. In fact, the length specification size of the waist-shaped hole 515 can also be considered according to the specific situation.

[0036] Preferably, a sealing and heat-insulating block 7 is installed on the upper side of the rectangular frame 52 at the output end of the smelting barrel 2. Such a design not only has the sealing and heat-insulating effect but also has the supporting effect, and further can also assist in the forming of the molten metal. In fact, sealing measures can also be considered according to specific circumstances.

[0037] Preferably, positioning columns 8 are installed on the left and right sides of the smelting barrel 2 on the upper side of the rectangular frame 52, and the left and right sides of the smelting barrel 2 are fixed to the positioning columns 8. This design strengthens the fixed support effect of the smelting barrel 2. In fact, the fixed support structure can also be considered according to specific circumstances.

[0038] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A high-precision continuous casting machine, comprising a smelting barrel (2) mounted on a machine body (1), wherein the smelting barrel (2) is integrally formed, and a smelting cover (3) is hingedly mounted on the smelting barrel (2), and the smelting cover (3) is provided with an observation window (4), characterized in that: The output end of the smelting barrel (2) is connected to a traction mechanism (5); The traction mechanism (5) comprises a tray (51) mounted on the machine body (1), a rectangular frame (52) being mounted on the tray (51), a guide cylinder (53) and two telescopic cylinders (54) being mounted inside the rectangular frame (52), the guide cylinder (53) being threadedly connected with an adjusting screw (55), the end of the adjusting screw (55) being rotatably connected with a moving block (56), the moving block (56) being mounted with two first guide wheels (57), and second guide wheels (58) corresponding in position to the two first guide wheels (57) being mounted at the output ends of the two telescopic cylinders (54); The tray (51) is provided with a through hole (59) whose position corresponds to the output end of the smelting barrel (2), and a U-shaped mounting plate (510) is installed on the lower side of the tray (51), and the U-shaped mounting plate (510) is longitudinally provided with a guide wheel group; A material receiving box (6) is installed at the bottom of the machine body (1) and is located at the lower side of the U-shaped mounting plate (510).

2. A high-precision continuous casting machine according to claim 1, characterized in that: The guide wheel group includes three slide grooves (511), the slide groove (511) located at the top is equipped with two third guide wheels (512), and the two slide grooves (511) located at the bottom are each equipped with a fourth guide wheel (513), and the third guide wheel (512) and the fourth guide wheel (513) can still rotate in the axial direction after the axial position is fixed.

3. A high-precision continuous casting machine according to claim 2, characterized in that: The rectangular frame (52) is installed with a limit plate (514), and the limit plate (514) is provided with a waist-shaped hole (515) matching the second guide wheel (58).

4. A high-precision continuous casting machine according to claim 3, characterized in that: A sealing heat-insulating block (7) is installed on the upper side of the rectangular frame (52) at the output end of the smelting barrel (2).

5. A high-precision continuous casting machine according to claim 4, characterized in that: Positioning columns (8) are installed on the upper side of the rectangular frame (52) on the left and right sides of the smelting barrel (2), and the left and right sides of the smelting barrel (2) are fixed to the positioning columns (8).