Reactor coil mold overturning demolding equipment
By designing a reactor coil mold flip and release equipment, the combination of limit base, flip rack, separation plate and limit arm is used to solve the problem of low mold release efficiency in sand mold casting and the need for external equipment for sand screening, and efficient sand separation and screening are achieved, reducing the defective yield and production costs.
Patent Information
- Application Number
- CN202421577601.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing sand mold casting and demolding equipment is inefficient, which can easily lead to damage to castings and an increase in defective yield, and sand screening requires external equipment to assist.
A reactor coil mold flip and mold release equipment is designed, including a limit base, a flip rack, a separation plate and a limit arm. Through the cooperation of the transmission ring and the rotary ring, the rapid flip of the sand box and the separation and screening of sand are achieved.
It improves the efficiency of sand separation and screening, reduces the risk of casting damage, reduces the defective yield and production costs, and does not require sand separation and screening with external equipment.
Smart Images

Figure CN222873340U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of auxiliary demoulding equipment, in particular to a reactor coil mold flipping demoulding equipment. Background Art
[0002] Sand casting is a widely used form of casting. As the name suggests, it is to make a mold with sand. Sand casting requires placing the finished part model in a sand box filled with sand, and then filling the sand around the pattern. After the pattern is taken out of the box, the sand forms a mold.
[0003] When demolding sand casting, operators usually clean the sand manually after casting and take out the cast parts inside for processing. However, this method is inefficient for batch-produced workpieces. Existing equipment can also flip the mold after hoisting to quickly separate the internal castings. However, this method is prone to accidents such as bumps on the castings during use, resulting in bending or breaking of weak parts of the castings, resulting in an increase in the defective rate. In addition, the cast sand needs to be screened with the help of external equipment after a single casting to avoid metal debris mixed inside. For this reason, we propose a reactor coil mold flipping and demolding equipment to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a reactor coil mold flipping and demoulding device to solve the problems raised in the above background technology.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a reactor coil mold flip demoulding device, comprising:
[0006] Limit base;
[0007] The flip frame has a plurality of positioning shafts installed inside the limiting base, the positioning shafts are symmetrically arranged in pairs, a pair of the positioning shafts are rotatably provided with a transmission ring, and the flip frame is arranged inside the transmission ring;
[0008] Separation plate, the transmission ring is internally installed with a rotating ring, the separation plate is clamped between the rotating rings, and the separation plate is used to separate sand;
[0009] A limiting arm, slide grooves are provided on both sides of the turning frame, and the limiting arm is movably clamped inside the slide grooves. The limiting arm is used for limiting support of the sand box. When the casting and the sand need to be separated, the sand box covered on the top can be quickly separated under the action of external equipment, and the operator can quickly knock off the sand on both sides and place the transmission shaft against the two ends of the casting to play a positioning role. As the turning frame rotates under the action of the transmission ring, the excess sand inside can be quickly shaken off, which can improve the separation efficiency of the equipment.
[0010] Preferably, both ends of the flip frame are provided with card slots, and telescopic arms are movably provided inside the card slots, a transmission shaft is installed on the top of the telescopic arm, the transmission shaft is rectangular, a plurality of clamping shafts are installed on one end of the transmission shaft, a plurality of buffer blocks are fixedly connected to the top of the clamping shaft, and during the separation process, the transmission ring can make a small reciprocating motion, so that the sand accumulated at the bottom of the sand box can be quickly shaken off to reduce the residue inside.
[0011] Preferably, the separation plate is arc-shaped, a plurality of sliding grooves are provided at the bottom of the separation plate, and an arc-shaped insert plate is movably provided inside the sliding groove. The arc-shaped insert plates are staggered at both ends of the separation plate, and the positions of the arc-shaped insert plates can be adjusted according to different types of sand boxes, so that the sand can be uniformly screened.
[0012] Preferably, a separation groove is provided on the surface of the arc-shaped plug plate, the separation groove is arc-shaped and has a plurality of elastic blocks fixedly connected inside, a swing shaft is fixedly connected between the arc-shaped plug plates, the swing shaft is elastic and has a plurality of rubber rings fixedly connected on the surface, and during the screening process, the rotating ring can rotate and the separation plate can move, so that metal debris remaining in the sand can be separated.
[0013] Preferably, the limit arm is in a "J" shape, and a plurality of buffer rings are installed at the bottom of the limit arm. An arc groove is provided on the top of the buffer ring, and an anti-slip sheet is installed inside the arc groove. A positioning plate is installed on the outside of the limit arm, and a movable groove is provided on the top of the limit arm, and a clamping plate is clamped inside the movable groove. A plurality of clamping rods are installed at one end of the clamping plate, and a plurality of rubber gaskets are fixedly connected at both ends of the clamping rod, so that the clamping plate can be clamped in the gap on both sides of the sand box to play a role of positioning support.
[0014] Preferably, a storage box is installed inside the limiting base, and the storage box is used to recover sand.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. In the separation process, the transmission ring of the utility model can make a small reciprocating motion, which can quickly shake off the sand and other materials accumulated at the bottom of the sand box to reduce the residual inside. In addition, the rubber gasket on the top of the clamping shaft can be pressed against both sides of the casting to play a supporting role, thereby reducing the displacement of the casting position during the flipping or swinging process and ensuring the stability of the separation.
[0017] 2. The utility model can adjust the position of the arc-shaped insert plate according to the size of the sand box, so as to separate the fallen sand uniformly, reduce the omission and reduce the mixing of metal debris into the sand;
[0018] 3. During the screening process, the utility model can make the rotating ring rotate and the separation plate move, so as to separate the metal debris remaining in the sand, reduce the agglomeration of sand, and make it stuck in the swing shaft or the separation tank, which is convenient for subsequent unified processing, does not need to use external equipment for separation, and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the turning frame of the utility model;
[0021] Figure 3 This is a schematic diagram of the separation plate structure of the utility model;
[0022] Figure 4 This is a schematic diagram of the limit arm structure of the utility model;
[0023] In the figure: 1. limit base; 2. flip frame; 3. separation plate; 4. limit arm; 11. positioning shaft; 12. transmission ring; 13. rotating ring; 21. telescopic arm; 22. transmission shaft; 23. clamping shaft; 31. arc plug plate; 32. separation groove; 33. swing shaft; 41. positioning plate; 42. clamping plate; 43. clamping rod; 44. buffer ring. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-4 The utility model provides a technical solution: a reactor coil mold flip demoulding device, comprising:
[0026] Limit base 1;
[0027] The turning frame 2 has a plurality of positioning shafts 11 installed inside the limiting base 1. The positioning shafts 11 are symmetrically arranged in pairs. A transmission ring 12 is rotatably arranged on a pair of positioning shafts 11. The turning frame 2 is arranged inside the transmission ring 12.
[0028] The separation plate 3 and the transmission ring 12 are internally installed with a rotating ring 13, and the separation plate 3 is clamped between the rotating rings 13, and the separation plate 3 is used to separate sand;
[0029] The limiting arm 4 and the flip frame 2 are provided with slide grooves on both sides, and the limiting arm 4 is movably clamped inside the slide grooves. The limiting arm 4 is used to limit the support of the sand box. When the casting and the sand need to be separated, the sand box covered on the top can be quickly separated under the action of external equipment, and the operator can quickly knock off the sand on both sides and place the transmission shaft 22 against the two ends of the casting to play a positioning role. As the flip frame 2 rotates under the action of the transmission ring 12, the excess sand inside can be quickly shaken off, which can improve the separation efficiency of the equipment.
[0030] Slots are provided at both ends of the flip frame 2, and telescopic arms 21 are movably provided inside the slots. A transmission shaft 22 is installed on the top of the telescopic arm 21. The transmission shaft 22 is rectangular, and multiple clamping shafts 23 are installed at one end of the transmission shaft 22. Multiple buffer blocks are fixedly connected to the top of the clamping shaft 23. During the separation process, the transmission ring 12 can make a small reciprocating motion, which can quickly shake off the sand accumulated at the bottom of the sand box and reduce the residue inside. The rubber gasket on the top of the clamping shaft 23 can be against both sides of the casting to play a supporting role, thereby reducing the displacement of the casting position during the flipping or swinging process and ensuring the stability of the separation.
[0031] The separation plate 3 is arc-shaped, and a plurality of sliding grooves are provided at the bottom of the separation plate 3, and an arc-shaped insert plate 31 is movably provided inside the sliding groove. The arc-shaped insert plates 31 are staggered at both ends of the separation plate 3, and the positions of the arc-shaped insert plates 31 can be adjusted according to different types of sand boxes, so that the sand can be uniformly screened. By adjusting the positions of the arc-shaped insert plates 31 according to the size of the sand box, the fallen sand can be uniformly separated, thereby reducing omissions and reducing the mixing of metal debris into the sand.
[0032] A separation groove 32 is provided on the surface of the arc-shaped plug plate 31. The separation groove 32 is arc-shaped and has a plurality of elastic blocks fixedly connected inside. A swing shaft 33 is fixedly connected between the arc-shaped plug plates 31. The swing shaft 33 is elastic and has a plurality of rubber rings fixedly connected on the surface. During the screening process, the rotating ring 13 can rotate, and the separation plate 3 can move, so that metal debris remaining in the sand can be separated, reducing the agglomeration of sand, and making it stuck in the swing shaft 33 or the separation groove 32, which is convenient for subsequent unified processing, does not need to be separated with the help of external equipment, and reduces production costs.
[0033] The limit arm 4 is in a "J" shape, and a plurality of buffer rings 44 are installed at the bottom of the limit arm 4. An arc groove is provided on the top of the buffer ring 44, and an anti-slip sheet is installed inside the arc groove. A positioning plate 41 is installed on the outside of the limit arm 4. A movable groove is provided on the top of the limit arm 4, and a clamping plate 42 is clamped inside the movable groove. A plurality of clamping rods 43 are installed at one end of the clamping plate 42, and a plurality of rubber gaskets are fixedly connected at both ends of the clamping rod 43, so that the clamping plate 42 can be clamped in the gap on both sides of the sand box to play a role of positioning support.
[0034] A storage box is installed inside the limiting base 1, and the storage box is used to recycle sand.
[0035] Working principle: First, when the casting and the sand need to be separated, the sand box covered on the top can be quickly separated under the action of external equipment, and the operator can quickly knock off the sand on both sides, and put the transmission shaft 22 against the two ends of the casting to play a positioning role. As the flip frame 2 rotates under the action of the transmission ring 12, the excess sand inside can be quickly shaken off, which can improve the separation efficiency of the equipment. During the separation process, the transmission ring 12 can reciprocate in a small amplitude, which can quickly shake off the sand accumulated at the bottom of the sand box to reduce the residue inside, and with the rubber pad on the top of the clamping shaft 23 The sheet can be against both sides of the casting to play a supporting role, reduce the displacement of the casting position during the flipping or swinging process, ensure the stability of separation, and according to the size of the sand box, the position of the arc-shaped insert plate 31 can be adjusted, the fallen sand can be uniformly separated to reduce the omission, and during the screening process, the rotating ring 13 can be rotated, the separation plate 3 can be moved, and the metal debris remaining in the sand can be separated and stuck in the swing shaft 33 or the separation groove 32, which is convenient for subsequent unified processing, and does not need to be separated with the help of external equipment, thereby reducing production costs.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A reactor coil mold flip demoulding device, characterized in that: include, Limiting base (1); A turnover frame (2), wherein a plurality of positioning shafts (11) are installed inside the limiting base (1), the positioning shafts (11) are symmetrically arranged in pairs, a transmission ring (12) is rotatably arranged on a pair of the positioning shafts (11), and the turnover frame (2) is arranged inside the transmission ring (12); A separation plate (3), wherein a rotating ring (13) is installed in the transmission ring (12), and the separation plate (3) is clamped between the rotating rings (13), and the separation plate (3) is used to separate sand; The limit arm (4) is provided with a slide groove on both sides of the turning frame (2), and the limit arm (4) is movably clamped inside the slide groove. The limit arm (4) is used to provide limit support for the sand box.
2. The reactor coil mold flipping and demoulding equipment according to claim 1 is characterized in that: The flip frame (2) has slots at both ends, and a telescopic arm (21) is movably mounted inside the slot. A transmission shaft (22) is mounted on the top of the telescopic arm (21). The transmission shaft (22) is rectangular. A plurality of clamping shafts (23) are mounted on one end of the transmission shaft (22). A plurality of buffer blocks are fixedly connected to the top of the clamping shaft (23).
3. The reactor coil mold flipping and demoulding equipment according to claim 1 is characterized in that: The separation plate (3) is arc-shaped, a plurality of sliding grooves are provided at the bottom of the separation plate (3), and arc-shaped inserting plates (31) are movably arranged inside the sliding grooves. The arc-shaped inserting plates (31) are staggeredly arranged at both ends of the separation plate (3), and the positions of the arc-shaped inserting plates (31) can be adjusted according to different types of sand boxes, so that the sand can be uniformly screened.
4. The reactor coil mold flipping and demoulding equipment according to claim 3 is characterized in that: A separation groove (32) is provided on the surface of the arc-shaped plug plate (31), the separation groove (32) is arc-shaped and has a plurality of elastic blocks fixedly connected therein, a swing shaft (33) is fixedly connected between the arc-shaped plug plates (31), the swing shaft (33) is elastic and has a plurality of rubber rings fixedly connected on its surface.
5. The reactor coil mold flipping and demoulding equipment according to claim 1, characterized in that: The limiting arm (4) is in a "J" shape. A plurality of buffer rings (44) are installed at the bottom of the limiting arm (4). An arc groove is provided at the top of the buffer ring (44), and an anti-slip sheet is installed inside the arc groove. A positioning plate (41) is installed on the outside of the limiting arm (4). A movable groove is provided at the top of the limiting arm (4), and a clamping plate (42) is clamped inside the movable groove. A plurality of clamping rods (43) are installed at one end of the clamping plate (42), and a plurality of rubber gaskets are fixedly connected at both ends of the clamping rod (43).
6. The reactor coil mold flipping and demoulding equipment according to claim 1 is characterized in that: A storage box is installed inside the limiting base (1), and the storage box is used to recover sand.