Slicing device for aluminum film plate machining
By adopting a combined structure of hydraulic cylinder and lifting horizontal plate in the aluminum membrane plate processing equipment, the clamping, fixing and cutting of aluminum blocks is solved, and the problems of unstable cutting and curling deformation of aluminum plates in existing equipment are improved, and the finished product quality and cutting efficiency of aluminum membrane plates are improved.
Patent Information
- Application Number
- CN202420660371.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The existing aluminum plate slicing equipment lacks the clamping and fixing function of aluminum blocks, resulting in unstable cutting, the aluminum plate is prone to curling deformation, and the effective cutting length of the circular saw is limited, so it cannot be suitable for larger aluminum materials.
A slice device for processing aluminum diaphragm plates is designed, adopting a combined structure of hydraulic cylinders and lifting horizontal plates. The slice thickness and propulsion of the aluminum block are controlled through the hydraulic cylinders, and the lifting horizontal plates and the cutting chains are combined to achieve tightening, fixing and cutting of the aluminum blocks.
Effectively prevent the aluminum block slice from curling deformation, improve the quality of the finished aluminum film plate, reduce the curling of the aluminum sheet, and complete the slice without strong downforce, improving cutting efficiency and convenience.
Smart Images
Figure CN222873474U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal plate processing equipment, in particular to a slicing device for processing aluminum film plates. Background Art
[0002] Aluminum film sheet is a metal-coated sheet with a layer of film on the surface of an aluminum alloy base sheet. It is a relatively new type of metal sheet made by compounding films of different types or functions such as high-gloss film or fire-proof film with the action of professional adhesive coated on the plate surface. Different films can give aluminum sheets different properties such as waterproof and fireproof. It has excellent durability and adds more superior properties on the basis of aluminum sheets. The basic material required for its production is aluminum sheet. Aluminum sheet is usually made of pure aluminum metal blocks or aluminum alloy blocks through external pressure processing such as shearing or sawing. The aluminum material with a rectangular cross-section and uniform thickness is pure aluminum sheet or aluminum alloy sheet. After subsequent lamination and other processes, the finished product is aluminum film sheet. Therefore, slicing process is indispensable in the production process of aluminum sheet.
[0003] Most of the existing aluminum plate slicing equipment lacks the function of clamping and fixing the aluminum block. The downward pressing method used may still cause the aluminum block to move. At the same time, the slicing method using a cutting knife causes a high probability of curling and deformation of the cut aluminum plate, which requires subsequent processes to flatten it again. The effective cutting length of the circular saw is limited to its radius length due to its structural reasons, and is not suitable for larger aluminum materials.
[0004] In order to solve the above problems, we have made improvements and proposed a slicing device for aluminum film plate processing. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] The utility model provides a slicing device for processing aluminum film plates, comprising an operating table, a pad is fixedly arranged in the middle of the top surface of the operating table, a first hydraulic cylinder and a second hydraulic cylinder are fixedly arranged at the front end and the rear end of the top surface of the operating table respectively, columns are fixedly arranged at the left and right ends of the top surface of the operating table by bolts, a lifting horizontal plate is movably arranged between the two columns, a guide plate is fixedly arranged below the lifting horizontal plate, and a cutting chain is movably arranged on the surface of the edge of the guide plate.
[0007] As a preferred technical solution of the utility model, the bottom surface of the second hydraulic cylinder is fixedly connected to the rear end of the top surface of the pad by bolts, and a front fixing plate is fixedly welded to the rear end of the hydraulic telescopic rod on the back of the first hydraulic cylinder, and the bottom surface of the front fixing plate is close to the top surface of the pad.
[0008] As a preferred technical solution of the utility model, a rear push plate is fixedly welded to the front end of the hydraulic telescopic rod on the front side of the second hydraulic cylinder, the bottom surface of the rear push plate is close to the top surface of the pad, and a groove is horizontally opened at the front end position in the middle of the top surface of the pad, the length of the groove is equal to the width of the pad, and the groove is located between the front fixed plate and the rear push plate when the first hydraulic cylinder and the second hydraulic cylinder are at maximum stroke, and the groove is aligned with the guide plate above.
[0009] As a preferred technical solution of the utility model, electric guide rails are fixedly provided at the top ends of the opposite sides of the two columns by bolts, and electric sliders are slidably provided on the surface of the electric guide rails. The left and right ends of the lifting cross plate are respectively fixedly welded to the electric sliders on the two electric guide rails.
[0010] As a preferred technical solution of the utility model, a bracket is fixedly welded to the bottom surface of the right end of the lifting horizontal plate, a mounting plate is fixedly welded to the bottom end inside the bracket, a motor is fixedly installed on the top surface of the mounting plate by bolts, the rotating shaft of the motor is located on the front side thereof, and a sprocket is coaxially connected to the front end of the rotating shaft.
[0011] As a preferred technical solution of the utility model, cutting stroke rods are fixedly welded on the left and right ends of the bottom surface of the lifting horizontal plate. The cutting stroke rods are U-shaped when viewed from the side. The bottom ends of the two cutting stroke rods respectively pass through the left and right ends of the guide plate and are fixedly welded to the guide plate.
[0012] As a preferred technical solution of the utility model, the length of the guide plate and the spacing between the two cutting stroke rods are both greater than the width of the pad, and the horizontal position of the pad is located between the two cutting stroke rods. A groove is provided on the edge surface of the guide plate, and the cutting chain is arranged on the edge of the guide plate through the groove. The motor is located on the right side of the guide plate, and the cutting chain is engaged with the sprocket.
[0013] The beneficial effects of the utility model are as follows: the slicing device for processing aluminum film plates controls the slicing thickness of the aluminum block and advances the aluminum block by setting the stroke of the first hydraulic cylinder and the second hydraulic cylinder, and plays a role in pressing and fixing the aluminum block during the cutting process, while also being able to effectively prevent the aluminum block slices from curling and deforming, thereby providing for the subsequent production of aluminum film plates and improving the quality of the finished aluminum film plates. At the same time, the cutting method adopts a structure similar to that of an electric saw, and slicing can be completed through horizontal sawing means in conjunction with a downward-pressing lifting horizontal plate, which can reduce the curling of aluminum sheets and aluminum plates, and can complete slicing without very strong downward pressure, thereby ensuring efficiency while providing convenience and improving the quality of aluminum plates to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0015] Figure 1 This is a structural schematic diagram of a slicing device for processing aluminum film plates according to the utility model;
[0016] Figure 2 This is a schematic diagram of the right side structure of a backing plate of a slicing device for processing aluminum film plates of the utility model;
[0017] Figure 3 It is a partial cross-sectional structural schematic diagram of a slicing device for processing aluminum film plates of the utility model;
[0018] In the figure: 1. operating table; 2. pad; 3. first hydraulic cylinder; 4. front fixed plate; 5. second hydraulic cylinder; 6. rear push plate; 7. cutting groove; 8. column; 9. electric guide rail; 10. electric slide block; 11. lifting horizontal plate; 12. bracket; 13. cutting stroke rod; 14. motor; 15. sprocket; 16. guide plate; 17. cutting chain. DETAILED DESCRIPTION
[0019] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0020] Example: Figure 1-3 As shown, a slicing device for processing aluminum film plates includes an operating table 1, a pad 2 is fixedly arranged in the middle of the top surface of the operating table 1, a first hydraulic cylinder 3 and a second hydraulic cylinder 5 are fixedly arranged at the front and rear ends of the top surface of the operating table 1 respectively, columns 8 are fixedly arranged at the left and right ends of the top surface of the operating table 1 by bolts, a lifting horizontal plate 11 is movably arranged between the two columns 8, a guide plate 16 is fixedly arranged below the lifting horizontal plate 11, and a cutting chain 17 is movably arranged on the surface of the edge of the guide plate 16.
[0021] The bottom surface of the second hydraulic cylinder 5 is fixedly connected to the rear end of the top surface of the pad 2 by bolts, and the rear end of the hydraulic telescopic rod on the back of the first hydraulic cylinder 3 is fixedly welded with a front fixing plate 4, and the bottom surface of the front fixing plate 4 is close to the top surface of the pad 2.
[0022] A rear pushing plate 6 is fixedly welded to the front end of the hydraulic telescopic rod on the front side of the second hydraulic cylinder 5. The bottom surface of the rear pushing plate 6 is close to the top surface of the pad 2. A groove 7 is horizontally opened at the front end position of the middle part of the top surface of the pad 2. The length of the groove 7 is equal to the width of the pad 2. The groove 7 is located between the front fixed plate 4 and the rear pushing plate 6 when the first hydraulic cylinder 3 and the second hydraulic cylinder 5 have a maximum stroke, and the groove 7 is aligned with the guide plate 16 above.
[0023] The top ends of the two columns 8 on opposite sides are fixed with electric guide rails 9 by bolts, and the surfaces of the electric guide rails 9 are slidably provided with electric sliders 10 . The left and right ends of the lifting cross plate 11 are fixedly welded to the electric sliders 10 on the two electric guide rails 9 .
[0024] A bracket 12 is fixedly welded to the bottom surface of the right end of the lifting horizontal plate 11, a mounting plate is fixedly welded to the bottom end inside the bracket 12, a motor 14 is fixedly installed on the top surface of the mounting plate by bolts, the rotating shaft of the motor 14 is located on the front side thereof, and a sprocket 15 is coaxially connected to the front end of the rotating shaft.
[0025] Cutting stroke rods 13 are fixedly welded to the left and right ends of the bottom surface of the lifting horizontal plate 11. The cutting stroke rods 13 are U-shaped when viewed from the side. The bottom ends of the two cutting stroke rods 13 pass through the left and right ends of the guide plate 16 respectively and are fixedly welded to the guide plate 16.
[0026] The length of the guide plate 16 and the spacing between the two cutting stroke rods 13 are both greater than the width of the pad 2, and the horizontal position of the pad 2 is located between the two cutting stroke rods 13. A groove is provided on the edge surface of the guide plate 16, and the cutting chain 17 is arranged on the edge of the guide plate 16 through the groove. The motor 14 is located on the right side of the guide plate 16, and the cutting chain 17 is engaged with the sprocket 15.
[0027] Working principle: When using this kind of slicing device for aluminum film plate processing, according to the thickness of the aluminum block slice, the first hydraulic cylinder 3 is controlled to extend the front fixed plate 4 until the required stroke is close to the cutting groove 7, and the second hydraulic cylinder 5 is controlled to retract the rear push plate 6, and the aluminum block is placed on the pad 2 and against the front fixed plate 4, and the second hydraulic cylinder 5 is controlled to extend the rear push plate 6 until it is against the back of the aluminum block to press and fix the aluminum block, and then the electric guide rail 9 is controlled to lower the lifting horizontal plate 11, and at the same time the motor 14 is started to start driving the cutting chain 17 to run at high speed, and then the lifting horizontal plate 11 is continuously lowered. 1, the guide plate 16 and the cutting chain 17 start to cut the aluminum block. When the guide plate 16 enters the cutting groove 7, the lifting cross plate 11 is raised to make the guide plate 16 and the cutting chain 17 leave the aluminum block, and then the first hydraulic cylinder 3 is controlled to retract the front fixed plate 4, and the second hydraulic cylinder 5 extends the rear push plate 6, and the stroke lengths of the two are set to be the same, so as to push the aluminum block to the distance of the required slice thickness, and finally the lifting cross plate 11 is lowered, and the subsequent operations are repeated to complete the slicing of the aluminum block. Different thicknesses are controlled by setting the strokes of the first hydraulic cylinder 3 and the second hydraulic cylinder 5.
[0028] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A slicing device for processing aluminum film, comprising an operating table (1), characterized in that: A pad (2) is fixedly arranged in the middle of the top surface of the operating platform (1), a first hydraulic cylinder (3) and a second hydraulic cylinder (5) are fixedly arranged at the front and rear ends of the top surface of the operating platform (1), respectively, and columns (8) are fixedly arranged at both left and right ends of the top surface of the operating platform (1) by means of bolts, a lifting horizontal plate (11) is movably arranged between the two columns (8), a guide plate (16) is fixedly arranged below the lifting horizontal plate (11), and a cutting chain (17) is movably arranged on the surface of the edge of the guide plate (16).
2. The slicing device for processing aluminum film according to claim 1, characterized in that: The bottom surface of the second hydraulic cylinder (5) is fixedly connected to the rear end of the top surface of the pad (2) by bolts, and a front fixing plate (4) is fixedly welded to the rear end of the hydraulic telescopic rod on the back of the first hydraulic cylinder (3), and the bottom surface of the front fixing plate (4) is close to the top surface of the pad (2).
3. The slicing device for processing aluminum film according to claim 2, characterized in that: A rear push plate (6) is fixedly welded to the front end of the hydraulic telescopic rod on the front side of the second hydraulic cylinder (5); the bottom surface of the rear push plate (6) is close to the top surface of the pad (2); a groove (7) is transversely opened at the middle part of the top surface of the pad (2) at the front end; the length of the groove (7) is equal to the width of the pad (2); the groove (7) is located between the front fixed plate (4) and the rear push plate (6) when the first hydraulic cylinder (3) and the second hydraulic cylinder (5) have a maximum stroke, and the groove (7) is aligned with the upper guide plate (16).
4. The slicing device for processing aluminum film according to claim 1, characterized in that: An electric guide rail (9) is fixedly provided at the top ends of the opposite sides of the two uprights (8) by means of bolts, an electric slider (10) is slidably provided on the surface of the electric guide rail (9), and the left and right ends of the lifting horizontal plate (11) are respectively fixedly welded to the electric sliders (10) on the two electric guide rails (9).
5. The slicing device for processing aluminum film according to claim 1, characterized in that: A bracket (12) is fixedly welded to the bottom surface of the right end of the lifting horizontal plate (11), a mounting plate is fixedly welded to the bottom end inside the bracket (12), a motor (14) is fixedly mounted on the top surface of the mounting plate by bolts, the rotating shaft of the motor (14) is located at the front side thereof, and a sprocket (15) is coaxially rotatably connected to the front end of the rotating shaft.
6. The slicing device for processing aluminum film according to claim 5, characterized in that: Cutting travel rods (13) are fixedly welded to the left and right ends of the bottom surface of the lifting horizontal plate (11), and the cutting travel rods (13) are U-shaped when viewed from the side. The bottom ends of the two cutting travel rods (13) pass through the left and right ends of the guide plate (16) respectively, and are fixedly welded to the guide plate (16).
7. The slicing device for processing aluminum film according to claim 6, characterized in that: The length of the guide plate (16) and the distance between the two cutting stroke rods (13) are both greater than the width of the backing plate (2), and the horizontal position of the backing plate (2) is located between the two cutting stroke rods (13). A groove is provided on the edge surface of the guide plate (16), and the cutting chain (17) is sleeved on the edge of the guide plate (16) through the groove. The motor (14) is located on the right side of the guide plate (16), and the cutting chain (17) is meshed with the sprocket (15).