Turntable module for welding water pump fluid director

By designing a turntable module for welding of water pump deflectors, the problem of frequent disassembly of fixtures during welding of multiple ports during the welding of water pump deflectors is solved, and the continuous welding of multiple ports is achieved, and the welding efficiency and progress stability is improved.

CN222873725UActive Publication Date: 2025-05-16SUZHOU JINMEICHUAN AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202420921368.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-05-16
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

During the welding process of water pump deflector, there is more than one connection point between some water pump deflectors, which causes the clamp to be removed and re-fixed when welding other surfaces, delaying the normal welding progress.

Method used

A turntable module for welding water pump deflector is designed, including welding turntable device body, hydraulic cylinder, connecting block, welding head, turntable installation box, servo motor and fixed components. The turntable drives the turntable to rotate the water pump deflector body, realizing continuous welding of multiple ports without disassembling the clamp and changing the welding angle.

Benefits of technology

It improves the efficiency of welding of water pump deflectors, reduces the disassembly and re-fixation steps during welding, and ensures the continuity and stability of welding progress.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of turntable modules, in particular to a turntable module for welding a water pump fluid director, which comprises a welding turntable device body and a first hydraulic cylinder, the upper end of the welding turntable device body is fixedly connected with the first hydraulic cylinder, and the lower end of the first hydraulic cylinder is fixedly connected with a connecting block. One side of the welding turntable device body is fixedly connected with a turntable mounting box, the turntable mounting box is rotatably connected with a turntable assembly, one side of the turntable mounting box is fixedly connected with a servo motor, and the inner side of the turntable assembly is fixedly connected with a fixing assembly; according to the water pump fluid director body welding device, when the rotating disc is rotated, the water pump fluid director body can be driven to rotate, so that a plurality of through openings of the water pump fluid director body are continuously welded, the welding angle can be changed without disassembling a clamp, and the welding efficiency of the water pump fluid director body is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of turntable modules, in particular to a turntable module welded with a water pump deflector. Background Art

[0002] The turntable module for water pump deflector welding solves the efficiency and quality problems in traditional welding methods through automation and precise control, while improving the safety of operation. This technology is expected to be widely used in the water pump deflector manufacturing field, promoting the industry to develop in a more efficient, safer and more environmentally friendly direction.

[0003] The water pump deflector is welded by fixing the water pump deflector with a clamp and then welding it with a welding device. However, this welding method can only weld one side of the water pump deflector. Some water pump deflectors have more than one connection point. When welding other sides, the clamp needs to be disassembled and re-fixed, which delays the normal welding progress. Therefore, a turntable module for welding a water pump deflector is proposed to address the above problems. Utility Model Content

[0004] The utility model aims to provide a turntable module for welding a water pump deflector, so as to solve the problem that some water pump deflectors have more than one connection point, and when welding other surfaces, the clamp needs to be disassembled and re-fixed, thereby delaying the normal welding progress.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A turntable module for welding a water pump deflector comprises a welding turntable device body and a first hydraulic cylinder, wherein the upper end of the welding turntable device body is fixedly connected to the first hydraulic cylinder, the lower end of the first hydraulic cylinder is fixedly connected to a connecting block, the lower end of the connecting block is fixedly connected to a welding head through a second hydraulic rod, one side of the welding turntable device body is fixedly connected to a turntable mounting box, the turntable mounting box is rotatably connected to a turntable assembly, one side of the turntable mounting box is fixedly connected to a servo motor, the inner side of the turntable assembly is fixedly connected to a fixing assembly, one side of the fixing assembly is provided with a water pump deflector body, the turntable mounting box comprises a column solid shell, the inner side of the column solid shell is provided with a turntable The annular groove, the top of the column solid shell is fixedly connected with a gear ring, the turntable assembly includes a limiting swivel, the inner side of the limiting swivel is fixedly connected with a turntable column, the fixed assembly includes a first fixed support rod, the inner side of the first fixed support rod is rotatably connected with a first limiting column, the outer side of the first limiting column is fixedly connected with a gear, one side of the first limiting column is fixedly connected with an electric telescopic rod, the inner side of the limiting swivel is fixedly connected with a second fixed support rod, the inner side of the second fixed support rod is rotatably connected with a second limiting column, one side of the second limiting column is fixedly connected with a fixed spring plate, the inner side of the fixed spring plate is fixedly connected with a spring telescopic rod, and one side of the spring telescopic rod is fixedly connected with a buffer splint.

[0007] As a further optimization of the present invention, a fixing groove is provided on the inner side of the upper end of the welding turntable device body, the outer part of the upper end of the first hydraulic cylinder is fixed on the inner side of the fixing groove on the upper end of the welding turntable device body, and the center of the connecting block is on the same vertical line as the center of the turntable assembly.

[0008] As a further optimization of the present invention, the shape of the turntable installation box is a hollow cylinder, the lower end of the column solid shell is a closed structure, and the swivel groove is connected to the inner side of the column solid shell.

[0009] As a further optimization of the present invention, the limiting swivel is in the shape of a hollow cylinder, the limiting swivel is rotatably connected to the inner side of the swivel groove, the turntable column is in the shape of a cylinder, and the limiting swivel is installed inside the column solid shell.

[0010] As a further optimization of the present invention, the main shaft of the servo motor is fixedly connected to the inner side of the center of the turntable column, the center of the bottom end of the servo motor is fixed to one side inside the center of the column solid shell, and a space is set between the limit swivel and the bottom end of the column solid shell.

[0011] As further optimization content of the present invention, the first fixed support rod and the second fixed support rod have the same structure, the inner sides of the first fixed support rod and the second fixed support rod are provided with limit rotation grooves, the first limit rotation column and the second limit rotation column are both in the shape of cylinders, the outer sides of the first limit rotation column and the second limit rotation column are fixedly connected to the limit rotation ring, the outer side of the gear is meshed with the upper end of the gear ring, and the fixed component corresponds one by one to the welding head.

[0012] As a further optimization of the present invention, a space is provided between the buffer splint and the spring fixing plate, the buffer splints are provided in several groups, one side of the electric telescopic rod is fixedly connected to the buffer splint, and one side of the buffer splint is fixedly connected to a rubber ball.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] In the utility model, through the turntable installation box, turntable assembly, servo motor, fixing assembly and water pump deflector body, the device can firmly fix various types of water pump deflector bodies. At the same time, during welding, the water pump deflector body can be driven to rotate when the turntable is rotated, so that multiple openings of the water pump deflector body can be continuously welded. The welding angle can be changed without disassembling the clamp, thereby improving the welding efficiency of the water pump deflector body. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the water pump deflector body of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the turntable installation box of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the fixing component of the utility model.

[0019] In the figure: 1. welding turntable device body; 2. first hydraulic cylinder; 3. connecting block; 4. welding head; 5. turntable installation box; 51. column solid shell; 52. swivel groove; 53. gear ring; 6. turntable assembly; 61. limit swivel; 62. turntable column; 7. servo motor; 8. fixing assembly; 81. first fixed support rod; 82. second fixed support rod; 83. first limit rotation column; 84. gear; 85. electric telescopic rod; 86. buffer splint; 87. second limit rotation column; 88. fixed spring plate; 89. spring telescopic rod; 9. water pump deflector body; 10. second hydraulic rod. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0022] See also Figure 1-4 , the utility model provides a technical solution:

[0023] A turntable module for welding a water pump deflector, comprising a welding turntable device body 1 and a first hydraulic cylinder 2, wherein the upper end of the welding turntable device body 1 is fixedly connected to the first hydraulic cylinder 2, the lower end of the first hydraulic cylinder 2 is fixedly connected to a connecting block 3, the lower end of the connecting block 3 is fixedly connected to a welding head 4 through a second hydraulic rod 10, a turntable installation box 5 is fixedly connected to one side of the welding turntable device body 1, the turntable installation box 5 is rotatably connected to a turntable assembly 6, a servo motor 7 is fixedly connected to one side of the turntable installation box 5, a fixing assembly 8 is fixedly connected to the inner side of the turntable assembly 6, a water pump deflector body 9 is arranged on one side of the fixing assembly 8, the turntable installation box 5 comprises a column solid shell 51, a swivel groove 52 is provided on the inner side of the column solid shell 51, and the column solid shell 51 is provided with a swivel groove 52. A gear ring 53 is fixedly connected to the top, the turntable assembly 6 includes a limiting swivel ring 61, a turntable column 62 is fixedly connected to the inner side of the limiting swivel ring 61, the fixed assembly 8 includes a first fixed support rod 81, a first limiting rotation column 83 is rotatably connected to the inner side of the first fixed support rod 81, a gear 84 is fixedly connected to the outer side of the first limiting rotation column 83, an electric telescopic rod 85 is fixedly connected to one side of the first limiting rotation column 83, a second fixed support rod 82 is fixedly connected to the inner side of the limiting swivel ring 61, a second limiting rotation column 87 is rotatably connected to the inner side of the second fixed support rod 82, a fixed spring plate 88 is fixedly connected to one side of the second limiting rotation column 87, a spring plate 88 is fixedly connected to the inner side of the spring plate 88, and a buffer splint 86 is fixedly connected to one side of the spring telescopic rod 89.

[0024] As a further implementation of the present invention, a fixing groove is provided on the inner side of the upper end of the welding turntable device body 1, the outer side of the upper end of the first hydraulic cylinder 2 is fixed on the inner side of the fixing groove on the upper end of the welding turntable device body 1, the center of the connecting block 3 and the center of the turntable assembly 6 are on the same vertical line, the connecting block 3 drives the welding head 4 to move downward under the thrust of the first hydraulic cylinder 2, and the welding head 4 is welded to the water pump deflector body 9 through the second hydraulic rod 10;

[0025] As a further implementation of this solution, the turntable installation box 5 is in the shape of a hollow cylinder, the lower end of the column solid shell 51 is a closed structure, and the swivel groove 52 is connected to the inner side of the column solid shell 51, so as to facilitate the rotation of the turntable assembly 6 inside the column solid shell 51;

[0026] As a further implementation of this solution, the limiting swivel 61 is in the shape of a hollow cylinder, the limiting swivel 61 is rotatably connected to the inner side of the swivel groove 52, the turntable column 62 is in the shape of a cylinder, and the limiting swivel 61 is installed inside the column solid shell 51, which has the effect of limiting the turntable column 62;

[0027] As a further implementation of this solution, the main shaft of the servo motor 7 is fixedly connected to the inner side of the center of the turntable column 62, the center of the bottom end of the servo motor 7 is fixed to one side of the inner side of the center of the column solid shell 51, and a space is set between the limit swivel 61 and the bottom end of the column solid shell 51, so that when the servo motor 7 is started, the turntable assembly 6 is driven to rotate, thereby adjusting the position of the water pump deflector body 9;

[0028] As a further implementation of the present invention, the first fixed support rod 81 and the second fixed support rod 82 have the same structure, and the first fixed support rod 81 and the second fixed support rod 82 are provided with a limited rotation groove on their inner sides, and the first limited rotation column 83 and the second limited rotation column 87 are both cylindrical in shape, and the outer sides of the first limited rotation column 83 and the second limited rotation column 87 are fixedly connected to the limited rotation circle, and the outer side of the gear 84 is meshed with the upper end of the gear ring 53, and the fixing assembly 8 corresponds to the welding head 4 one by one, so as to improve the stability of fixing the water pump deflector body 9;

[0029] As a further implementation scheme of the present scheme, a space is provided between the buffer clamp 86 and the spring plate 88, the number of the buffer clamps 86 is several groups, one side of the electric telescopic rod 85 is fixedly connected to the buffer clamp 86, and one side of the buffer clamp 86 is fixedly connected to a rubber ball, so as to increase the friction between the buffer clamp 86 and the water pump deflector body 9, thereby achieving the effect of buffering the water pump deflector body 9 when it is fixed.

[0030] Working process: When the device is in use, the external power supply is energized. When the water pump deflector body 9 needs to be fixed, the water pump deflector body 9 is placed between the buffer clamping plates 86, and the electric telescopic rod 85 is started. The electric telescopic rod 85 pushes the buffer clamping plate 86 fixed on one side to move. When the water pump deflector body 9 contacts the two buffer clamping plates 86, the buffer clamping plate 86 on one side of the spring telescopic rod 89 squeezes the spring telescopic rod 89, and the spring telescopic rod 89 contracts. Under the elastic force of the spring telescopic rod 89, the water pump deflector body 9 can be improved. The stability of the fixed flow guide body 9, the rubber ball fixed on one side of the buffer clamp 86 has the effect of buffering the water pump flow guide body 9, and at the same time improves the friction between the buffer clamp 86 and the water pump flow guide body 9, starts the first hydraulic cylinder 2, the first hydraulic cylinder 2 pushes the connecting block 3 to move downward, the connecting block 3 drives the welding head 4 to move downward, the welding head 4 welds the water pump flow guide body 9, starts the servo motor 7, the servo motor 7 drives the turntable column 62 to rotate, the turntable column 62 is rotatably connected to the inside of the column solid shell 51 through the limit swivel 61, and the limit The swivel 61 is rotatably connected to the inner side of the swivel groove 52, which has the effect of limiting the turntable column 62. The turntable column 62 rotates through the first fixed support rod 81 and the second fixed support rod 82 to drive the inner side to rotate. The gear 84 is meshed with the upper end of the gear ring 53. When the gear 84 rotates with the servo motor 7 as the axis, the gear 84 rotates. When the gear 84 rotates by itself ninety degrees, the main shaft of the servo motor 7 rotates ninety degrees, and the water pump deflector body 9 rotates ninety degrees. At the same time, the water pump deflector body 9 is at the lower part of another welding head 4. At the same time, the gear 84 drives the first welding head 4 to rotate. A limiting column 83 rotates, and the first limiting column 83 is rotatably connected to the inner side of the first fixed support rod 81. The first limiting column 83 drives the electric telescopic rod 85 and the buffer clamp 86 to rotate. Under the action of friction, the water pump deflector body 9 rotates, and at the same time, the buffer clamp 86 on one side of the spring telescopic rod 89 rotates, the fixed spring plate 88 and the second limiting column 87 rotate, and the second limiting column 87 is rotatably connected to the inner side of the second fixed support rod 82. When welding is performed through the welding head 4, when one side of the water pump deflector body 9 does not need to be welded, the corresponding welding head 4 stops working.

[0031] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A turntable module for welding a water pump deflector, comprising a welding turntable device body (1) and a first hydraulic cylinder (2), characterized in that: The upper end of the welding turntable device body (1) is fixedly connected to a first hydraulic cylinder (2), the lower end of the first hydraulic cylinder (2) is fixedly connected to a connecting block (3), the lower end of the connecting block (3) is fixedly connected to a welding head (4) via a second hydraulic rod (10), one side of the welding turntable device body (1) is fixedly connected to a turntable installation box (5), the turntable installation box (5) is rotatably connected to a turntable assembly (6), one side of the turntable installation box (5) is fixedly connected to a servo motor (7), the inner side of the turntable assembly (6) is fixedly connected to a fixing assembly (8), one side of the fixing assembly (8) is provided with a water pump deflector body (9), the turntable installation box (5) comprises a column solid shell (51), the inner side of the column solid shell (51) is provided with a swivel groove (52), the top end of the column solid shell (51) is fixedly connected to a gear ring (53), the turntable The component (6) comprises a limit rotating ring (61), the inner side of which is fixedly connected to a turntable column (62), the fixed component (8) comprises a first fixed support rod (81), the inner side of which is rotatably connected to a first limit rotating column (83), the outer side of which is fixedly connected to a gear (84), one side of which is fixedly connected to an electric telescopic rod (85), the inner side of which is fixedly connected to a second fixed support rod (82), the inner side of which is rotatably connected to a second limit rotating column (87), one side of which is fixedly connected to a fixed spring plate (88), the inner side of which is fixedly connected to a spring telescopic rod (89), and one side of which is fixedly connected to a buffer clamp (86).

2. A turntable module for welding a water pump deflector according to claim 1, characterized in that: A fixing groove is provided on the inner side of the upper end of the welding turntable device body (1); the outer side of the upper end of the first hydraulic cylinder (2) is fixed to the inner side of the fixing groove on the upper end of the welding turntable device body (1); and the center of the connection block (3) and the center of the turntable assembly (6) are on the same vertical line.

3. The turntable module for welding a water pump deflector according to claim 1, characterized in that: The turntable installation box (5) is in the shape of a hollow cylinder, the lower end of the column solid shell (51) is a closed structure, and the swivel groove (52) is in communication with the inner side of the column solid shell (51).

4. The turntable module for welding a water pump deflector according to claim 1, characterized in that: The limiting swivel (61) is in the shape of a hollow cylinder. The limiting swivel (61) is rotatably connected to the inner side of the swivel groove (52). The turntable column (62) is in the shape of a cylinder. The limiting swivel (61) is installed inside the column solid shell (51).

5. The turntable module for welding a water pump deflector according to claim 1, characterized in that: The main shaft of the servo motor (7) is fixedly connected to the inner side of the center of the turntable column (62), the center of the bottom end of the servo motor (7) is fixed to one side of the inner side of the center of the column solid shell (51), and a space is provided between the limit rotating ring (61) and the bottom end of the column solid shell (51).

6. A turntable module for welding a water pump deflector according to claim 1, characterized in that: The first fixed support rod (81) and the second fixed support rod (82) have the same structure. The first fixed support rod (81) and the second fixed support rod (82) are both provided with a limit rotation groove on their inner sides. The first limit rotation column (83) and the second limit rotation column (87) are both cylindrical in shape. The outer sides of the first limit rotation column (83) and the second limit rotation column (87) are both fixedly connected to the limit rotation ring. The outer side of the gear (84) is meshed with the upper end of the gear ring (53). The fixed assembly (8) corresponds to the welding head (4) one by one.

7. The turntable module for welding a water pump deflector according to claim 1, characterized in that: A space is provided between the buffer clamping plate (86) and the spring fixing plate (88), the buffer clamping plates (86) are provided in a plurality of groups, one side of the electric telescopic rod (85) is fixedly connected to the buffer clamping plate (86), and one side of the buffer clamping plate (86) is fixedly connected to a rubber ball.